Buckle mounting device

Abstract

The utility model discloses a buckle installation device which comprises a profiling containing groove and a pressing assembly. A positioning sensor is arranged at one end of the profiling containing groove in the length direction; in the width direction of the profiling containing groove, the pressing assembly is arranged on one side of the profiling containing groove. The pressing assembly comprises a pressing block and a positioning plate, the pressing block and the profiling containing groove define a containing space used for assembling products, and the positioning plate is arranged on the side face, perpendicular to the length direction of the containing groove, of the pressing block. According to the utility model, the positioning sensor arranged at the end part of the profiling containing groove assists a product to be provided with a buckle to be installed at a preset position of the profiling containing groove, and the profiling containing groove and the pressing assembly are subsequently arranged to position and press the product, so that the buckle is prevented from shaking in the installation process to influence the installation precision; meanwhile, the pressing block is provided with the positioning plate, when the buckles are installed, the buckles abut against the positioning plate, buckle positioning can be completed, one-by-one calibration by manual calibration is not needed, the installation efficiency and the installation precision of the buckles are improved, and the labor cost is saved.

Description

Technical Field

[0001] The utility model relates to the field of tooling, and in particular to a buckle installation device. Background Art

[0002] In the process of processing vehicle-related products, secondary processing or assembly is often performed. For example, after the injection molding of products such as vehicle re-pressed trim panels, clips must be installed on the surface of the trim panels. In the prior art, clips are often installed manually. In this process, the operator must first place the product in the directional cavity and fix the product with a clamp, and then manually install the clip into the specified position on the back of the product, and then fix the clip to the back of the product with instant adhesive.

[0003] However, in the process of assembling the buckles, all work is done manually by employees. Since the spacing between different buckles is different, it is not easy to pre-position the buckles in one go during assembly. Moreover, it is difficult to ensure the accuracy of the buckle position through manual pre-positioning, and the efficiency is low, resulting in the deviation of the buckle position, which makes it impossible to load the product normally. In addition, due to the excessive number of quick clamps, it is inconvenient for operators to pick up and put down parts, the labor intensity of employees is high, the production capacity is low, and the rework rate is high. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a buckle installation device and an assembly assembly to solve the problem of low buckle installation efficiency and installation precision of vehicle trim strips.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A buckle installation device includes a contoured receiving groove and a pressing assembly;

[0007] A positioning sensor is provided at one end of the contoured accommodating groove in the length direction; in the width direction of the contoured accommodating groove, the clamping assembly is arranged on one side of the contoured accommodating groove; the clamping assembly includes a pressing block and a positioning plate, the pressing block and the contoured accommodating groove enclose a accommodating space for assembling products, and the positioning plate is arranged on the side of the pressing block perpendicular to the length direction of the accommodating groove.

[0008] Furthermore, the clamping assembly further comprises a pressure regulating portion, and the pressure regulating portion is used to regulate the pressure applied by the pressing block in a direction close to the contoured receiving groove.

[0009] Furthermore, the pressure regulating part is an electrically controlled cylinder, and the pressure block is drivingly connected to a piston rod of the electrically controlled cylinder.

[0010] Further, the number of the pressing components is greater than or equal to two, and the pressing components are arranged at a preset interval along the length direction of the imitation accommodating groove.

[0011] Further, the pressing component further includes a contact sensor, and the contact sensor is arranged on the positioning plate.

[0012] Further, a control center is further included, and the control center is configured to receive signals transmitted by the positioning sensor and the contact sensor and to control the pressure applied by the pressing block.

[0013] Further, a signal lamp is further arranged on the positioning plate, and the contact sensor controls the start and stop of the signal lamp.

[0014] Further, the pressing component further includes a positioning block, and the positioning block is connected to the pressing block and abuts against the side wall of the imitation accommodating groove.

[0015] Further, the projection of the pressing block in the vertical direction at least partially coincides with the imitation accommodating groove.

[0016] The beneficial effects of the present utility model at least include: providing a buckle installation device, by arranging a positioning sensor at the end of the imitation accommodating groove to assist in installing the product with the buckle to be installed at a preset position in the imitation accommodating groove, and then arranging the imitation accommodating groove and the pressing component to position and press the product, preventing shaking during the buckle installation process from affecting the installation accuracy; at the same time, a positioning plate is arranged on the pressing block, when installing the buckle, abutting the buckle against the positioning plate can complete the buckle positioning, without manual calibration one by one, improving the installation efficiency and installation accuracy of the buckle and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is an assembly schematic diagram of a buckle installation device in an embodiment of the present utility model;

[0018] Figure 2 is Figure 1 partial enlarged view A of;

[0019] Figure 3 is a top view of a buckle installation device in an embodiment of the present utility model;

[0020] Figure 4 is a schematic diagram of a positioning block of a buckle installation device in an embodiment of the present utility model;

[0021] Figure 5 is Figure 4 partial enlarged view B of;

[0022] Label description:

[0023] 1. Contour receiving groove; 11. Positioning sensor; 2. Clamping assembly; 21. Pressing block; 22. Positioning plate; 23. Pressure regulating part; 24. Contact sensor; 25. Control center; 26. Positioning block; 3. Buckle. DETAILED DESCRIPTION

[0024] In order to explain the technical content, achieved objectives and effects of the present invention in detail, the following is an explanation in conjunction with the implementation modes and the accompanying drawings.

[0025] Please refer to Figures 1 to 5 , a buckle 3 mounting device, comprising a contoured receiving groove 1 and a clamping assembly 2;

[0026] A positioning sensor 11 is provided at one end of the contoured receiving groove 1 in the length direction; in the width direction of the contoured receiving groove 1, the clamping assembly 2 is provided on one side of the contoured receiving groove 1; the clamping assembly 2 includes a pressing block 21 and a positioning plate 22, the pressing block 21 and the contoured receiving groove 1 together enclose a receiving space for assembling products, and the positioning plate 22 is provided on the side of the pressing block 21 perpendicular to the length direction of the receiving groove.

[0027] From the above description, it can be seen that the beneficial effects of the utility model are: providing a buckle 3 installation device, by means of a positioning sensor 11 arranged at the end of the contoured receiving groove 1 to assist the product to be installed with the buckle 3 to be installed in the preset position of the contoured receiving groove 1, and subsequently arranging the contoured receiving groove 1 and the clamping assembly 2 to position and clamp the product to prevent the buckle 3 from shaking during the installation process and affecting the installation accuracy; at the same time, a positioning plate 22 is provided on the pressing block 21, and when the buckle 3 is installed, the buckle 3 is positioned by abutting the positioning plate 22 to complete the positioning of the buckle 3, without the need for manual calibration one by one, thereby improving the installation efficiency and installation accuracy of the buckle 3 and saving labor costs.

[0028] In some embodiments, the clamping assembly 2 further includes a pressure regulating portion 23, which is used to regulate the pressure applied by the clamping block 21 in the direction close to the contoured receiving groove 1. The pressure regulating portion 23 is provided to regulate the pressure applied by the clamping block 21 to meet the needs of different products and ensure the clamping effect; at the same time, appropriate pressure regulation prevents product damage caused by excessive pressure, thereby improving the adaptability and safety of the equipment.

[0029] Preferably, the pressure regulating part 23 is an electric-controlled cylinder, and the pressure block 21 is connected to the piston rod of the electric-controlled cylinder. The electric-controlled cylinder is used to connect the pressure block 21, so as to realize automatic control and improve work efficiency and installation accuracy. At the same time, the electric-controlled cylinder provides stable and controllable pressure, ensuring that the pressing process is uniform and stable, and further improving the installation quality.

[0030] In some embodiments, the number of the pressing components 2 is greater than or equal to two, and the pressing components 2 are arranged at a preset interval along the length direction of the imitation accommodating groove 1. The multiple pressing components 2 arranged at a preset interval can uniformly press the product, ensuring the stability and consistency of the installation of each buckle 3; the distribution of multiple pressing points improves the stability of the device and avoids the problems of offset and uneven pressing that may be caused by single-point pressing.

[0031] In some embodiments, the pressing component 2 further includes a contact sensor 24, and the contact sensor 24 is arranged on the positioning plate 22. The contact sensor 24 can monitor the contact situation of the buckle 3 in real time, ensuring real-time feedback and adjustment during the installation process. By transmitting signals through the sensor, the installation accuracy is further improved, and human operation errors are avoided.

[0032] In some embodiments, a control center 25 is further included. The control center 25 is used to receive the signals transmitted by the positioning sensor 11 and the contact sensor 24 and to control the pressure applied by the pressing block 21. The control center 25 receives the signals of the positioning sensor 11 and the contact sensor 24, uniformly controls the pressure applied by the pressing block 21, realizes centralized control, and improves the operation convenience; the control center 25 adjusts the pressure of the pressing block 21 according to the sensing signals. After the secondary processing of the buckle 3 and the product is completed, the control center 25 controls the pressing component 2 to release the pressure, facilitating the removal of the product from the imitation accommodating groove 1.

[0033] In some embodiments, the positioning plate 22 is further provided with a signal lamp, and the contact sensor 24 controls the start and stop of the signal lamp. The signal lamp on the positioning plate 22 provides real-time status prompts, helping the operator quickly understand the installation status, improving the intuitiveness and convenience of the operation; the signal lamp is controlled by the contact sensor 24, preventing incorrect operations when the correct position is not reached, and improving the installation accuracy and safety.

[0034] In some embodiments, the pressing component 2 further includes a positioning block 26, and the positioning block 26 is connected to the pressing block 21 and abuts against the side wall of the imitation accommodating groove 1. The positioning block 26 is connected to the pressing block 21 and abuts against the side wall of the imitation accommodating groove 1, providing an auxiliary positioning function and enhancing the stability of the pressing process.

[0035] In some embodiments, the projection of the pressing block 21 in the vertical direction at least partially coincides with the imitation accommodating groove 1. The projection of the pressing block 21 in the vertical direction at least partially coincides with the imitation accommodating groove 1, optimizing the structural design, ensuring uniform distribution of the pressing force, improving the effectiveness of the pressing component 2, and improving the overall installation effect.

[0036] A buckle 3 installation device provided by the present utility model is mainly applied to the installation of the buckle 3 on a vehicle trim panel. The following is a specific description in conjunction with embodiments:

[0037] Please refer to Figures 1 to 5 , Embodiment 1 of the present utility model is:

[0038] A buckle 3 installation device includes a contour receiving groove 1 and a clamping assembly 2; a positioning sensor 11 is provided at one end of the contour receiving groove 1 in the length direction; the clamping assembly 2 is provided at one side of the contour receiving groove 1 in the width direction of the contour receiving groove 1; the clamping assembly 2 includes a pressing block 21 and a positioning plate 22, the pressing block 21 and the contour receiving groove 1 enclose a receiving space for assembling products, and the positioning plate 22 is provided on the side of the pressing block 21 perpendicular to the length direction of the receiving groove. The positioning sensor 11 provided at the end of the contour receiving groove 1 assists the product to be installed with the buckle 3 to be installed at the preset position of the contour receiving groove 1, and the contour receiving groove 1 and the clamping assembly 2 are subsequently provided to position and clamp the product, so as to prevent the buckle 3 from shaking during the installation process and affecting the installation accuracy; at the same time, a positioning plate 22 is provided on the pressing block 21, and when the buckle 3 is installed, the buckle 3 can be positioned by abutting the positioning plate 22 to complete the positioning of the buckle 3, without manual calibration one by one, thereby improving the installation efficiency and installation accuracy of the buckle 3 and saving labor costs.

[0039] Embodiment 2 of the present utility model is:

[0040] On the basis of the first embodiment, the clamping assembly 2 further includes an electric-controlled cylinder, and the clamping block 21 is connected to the piston rod of the electric-controlled cylinder by transmission. A pressure regulating part 23 is provided to adjust the pressure applied by the clamping block 21 to meet the needs of different products and ensure the clamping effect; at the same time, the electric-controlled cylinder provides a stable and controllable pressure to ensure that the clamping process is uniform and stable, further improving the installation quality.

[0041] The clamping assembly 2 also includes a contact sensor 24, which is arranged on the positioning plate 22. The contact sensor 24 can monitor the contact condition of the buckle 3 in real time, ensure real-time feedback and adjustment of the installation process, and transmit signals through the sensor to further improve the installation accuracy and avoid human operation errors. It also includes a control center 25, which is used to receive signals transmitted by the positioning sensor 11 and the contact sensor 24 and to control the pressure applied by the pressing block 21. The control center 25 receives signals from the positioning sensor 11 and the contact sensor 24, uniformly controls the pressure applied by the pressing block 21, realizes centralized control, and improves the convenience of operation; the control center 25 adjusts the pressure of the pressing block 21 according to the sensing signal, and after the buckle 3 and the product complete the secondary processing, the control center 25 controls the clamping assembly 2 to release the pressure, so as to facilitate the removal of the product from the contoured receiving groove 1. The positioning plate 22 is also provided with a signal light, and the contact sensor 24 controls the start and stop of the signal light.

[0042] In this example, the OEM product is a vehicle double-pressed trim panel, and the number of corresponding pressing components 2 is seven. The pressing components 2 are arranged at a preset interval along the length direction of the imitation accommodating groove 1. The multiple pressing components 2 are arranged at a preset interval, which can uniformly press the product to ensure the stability and consistency of the installation of each buckle 3; the distribution of multiple pressing points improves the stability of the device and avoids the offset and uneven pressing problems that may be caused by single-point pressing.

[0043] Embodiment 3 of the present utility model is as follows:

[0044] On the basis of Embodiment 1, the pressing component 2 further includes a positioning block 26, and the positioning block 26 is connected to the pressing block 21 and abuts against the side wall of the imitation accommodating groove 1. The positioning block 26 is connected to the pressing block 21 and abuts against the side wall of the imitation accommodating groove 1, providing an auxiliary positioning function and enhancing the stability of the pressing process.

[0045] The projection of the pressing block 21 in the vertical direction at least partially coincides with the imitation accommodating groove 1. The projection of the pressing block 21 in the vertical direction at least partially coincides with the imitation accommodating groove 1, optimizing the structural design, ensuring uniform distribution of the pressing force, improving the effectiveness of the pressing component 2, and improving the overall installation effect.

[0046] In summary, a buckle installation device provided by the present utility model has the following beneficial effects:

[0047] Improve installation accuracy and efficiency: The application of various positioning and sensing devices improves the accuracy and efficiency of buckle installation.

[0048] Improve pressing quality: The use of an electric control cylinder and a pressure regulating part ensures the uniformity and controllability of the pressing process and meets the requirements of different products.

[0049] Save manpower and improve convenience: Simplify the operation steps, reduce the need for manual calibration and operation, and improve the convenience and efficiency of the installation process.

[0050] Enhance stability: Through multi-point pressing and auxiliary positioning devices, ensure the stability of the installation process and avoid offset and uneven pressing problems.

[0051] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model. Any equivalent transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied in the related technical fields, shall be included in the patent protection scope of the present utility model by the same token.

Claims

1. A buckle installation device, characterized in that: It includes a contoured receiving groove and a clamping assembly; A positioning sensor is provided at one end of the contoured accommodating groove in the length direction; in the width direction of the contoured accommodating groove, the clamping assembly is provided on one side of the contoured accommodating groove; the clamping assembly includes a pressing block and a positioning plate, the pressing block and the contoured accommodating groove enclose a accommodating space for assembling products, and the positioning plate is provided on the side of the pressing block perpendicular to the length direction of the accommodating groove.

2. A buckle installation device according to claim 1, characterized in that: The clamping assembly further comprises a pressure regulating portion, and the pressure regulating portion is used to regulate the pressure applied by the pressing block in a direction close to the contoured receiving groove.

3. A buckle installation device according to claim 2, characterized in that: The pressure regulating part is an electric-controlled cylinder, and the pressure block is drivingly connected to the piston rod of the electric-controlled cylinder.

4. A buckle installation device according to any one of claims 1 to 3, characterized in that: The number of the clamping assemblies is greater than or equal to two, and the clamping assemblies are arranged at a preset interval along the length direction of the contoured accommodating groove.

5. A buckle installation device according to claim 1, characterized in that: The clamping assembly further comprises a contact sensor, and the contact sensor is arranged on the positioning plate.

6. A buckle installation device according to claim 5, characterized in that: It also includes a control center, which is used to receive signals transmitted by the positioning sensor and the contact sensor and to control the pressure applied by the pressing block.

7. A buckle installation device according to any one of claims 5-6, characterized in that: The positioning plate is also provided with a signal light, and the contact sensor controls the start and stop of the signal light.

8. The buckle installation device according to claim 1, characterized in that: The clamping assembly further comprises a positioning block, which is connected to the pressing block and abuts against a side wall of the contoured receiving groove.

9. The buckle installation device according to claim 1, characterized in that: The projection of the pressing block in the vertical direction at least partially overlaps with the contoured accommodation groove.

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