Packing bag residual material recovery device

By designing a packaging bag residue recovery device in an automatic unpacking machine, the bag-out crimping and residue recovery channel are used to extend the residual bag retention time, the problem of insufficient residual materials is solved, the discharge rate is improved and the dust content is reduced.

CN222921928UActive Publication Date: 2025-05-30TIANJIN RUNSHU MASCH ENG CO LTD
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Patent Information

Application Number
CN202421655831.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-05-30
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

When existing automatic unpacking machines deal with poor material flow or double-layer material bags, the residual amount of material in the residual bag cannot meet the requirements, resulting in low discharge rate.

Method used

A packaging bag residue recycling device is designed, including a bag-out crimping and residue recycling channel, which increases the discharge rate by extending the residual bag in the crimping and reducing residue waste through the residue recycling spiral and collection hopper.

Benefits of technology

It effectively improves the discharge rate of materials in the residual bag and the discharge rate of the unpacker, reduces the residue of materials inside the material packaging, and reduces the dust content during the use of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a packaging bag residual material recovery device, which belongs to the technical field of automatic unpacking, and comprises an unpacking machine main body and a feeding channel connected with the unpacking machine main body, an inner conveying belt positioned on the same horizontal plane with the feeding channel is arranged in the unpacking machine main body, and the tail end of the inner conveying belt is connected with a bag outlet channel. The tail end of the bag outlet channel is sequentially connected with a residual bag channel and a residual material recycling channel, the tail end of the residual material recycling channel is connected with a collecting hopper, and the residual bag channel comprises a bag outlet auger arranged in the center of the interior of the residual bag channel and a bag outlet motor providing power for the bag outlet auger. The residual material recovery channel comprises a residual material recovery screw arranged in the center of the interior of the residual material recovery channel and a residual material recovery motor providing power for the residual material recovery screw, and a connecting channel is arranged between the residual bag channel and the residual material recovery channel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automatic unpacking, and particularly relates to a device for recycling residual materials of packaging bags. Background Art

[0002] An automatic unpacking machine is a device used for automated processing and disassembly of packages, mainly for packaging processing in logistics, warehousing, and production lines. Its main function is to quickly and efficiently unpack products or goods from their packages for further processing or sorting. The automatic unpacking machine can process packages at a high speed, significantly improving the operation efficiency. The automated operation reduces manual intervention, lowers labor costs, and the possibility of human errors. Its design ensures that the products are not damaged during the unpacking process, avoiding losses caused by incorrect unpacking methods.

[0003] Automatic unpacking machines play an important role in modern logistics and production fields. They not only improve production efficiency and accuracy but also improve the working environment and the safety of product handling. CN220905585U provides an automatic unpacking machine, including a workbench. A sinking groove is formed on one side of the upper end surface of the workbench. A conveyor belt is rotatably arranged in the sinking groove. A material leakage groove is formed on the other side of the upper end surface of the workbench. Two clamping plates are symmetrically and movably arranged on the upper end surface of the workbench. A plurality of insertion rods are fixed on the opposite surfaces of the two clamping plates. The end of each insertion rod is conical. A bag pressing assembly is arranged on the workbench. When the utility model is in use, during the process of the packaging bag leaking materials, the clamping plates drive the insertion rods and the packaging bag to continue to move forward to transfer the packaging bag. During the movement, the plurality of insertion rods limit it to prevent the packaging bag from falling into the material leakage groove.

[0004] However, after the existing automatic unpacking machine breaks and unpacks the material packaging bag, after the materials automatically fall, the materials remaining in the residual bag should not exceed 0.5%. When encountering materials with poor fluidity or double-layer material bags, the residual amount of materials in the residual bag fails to meet the requirements. Content of the Utility Model

[0005] To solve the above problems existing in the existing ton bag feeding equipment, the utility model provides a device for recycling residual materials of packaging bags, which prolongs the residence time of the residual bag in the auger and effectively improves the discharging rate.

[0006] The utility model adopts the following technical solutions to solve the above problems:

[0007] A waste material recycling device for packaging bags, comprising a bag unpacking machine main body and a feeding channel connected to the bag unpacking machine main body. An inner conveyor belt is provided inside the bag unpacking machine main body at the same horizontal level as the feeding channel. The end of the inner conveyor belt is connected to a bag outlet channel. The end of the bag outlet channel is sequentially connected to a waste bag channel and a waste material recycling channel. The end of the waste material recycling channel is connected to a collection hopper. The waste bag channel includes a bag outlet auger provided at the center of its interior and a bag outlet motor for providing power to the bag outlet auger. The waste material recycling channel includes a waste material recycling screw provided at the center of its interior and a waste material recycling motor for providing power to the waste material recycling screw. A connecting channel is provided between the waste bag channel and the waste material recycling channel.

[0008] Further, a waste material falling opening is provided at the end of the waste bag channel, and a waste material recycling groove is provided on the waste material recycling channel. The waste material falling opening and the end face of the waste material recycling groove have the same size and are fixedly connected to form a connecting channel.

[0009] Further, a material baffle is provided at the connection between the waste bag channel and the bag outlet channel, and the material baffle is inclined in the opposite direction of material transportation.

[0010] Further, a cross brace fixedly connected to the outer shell of the bag unpacking machine main body is provided below the waste material recycling channel, and the waste material recycling motor is fixedly installed at the other end of the cross brace.

[0011] Further, both the bag outlet motor and the waste material recycling motor are connected to a speed reducer, and the speed reducers are coaxially connected to the bag outlet auger and the waste material recycling screw respectively.

[0012] Further, the bag outlet channel includes a bag blocking swing arm and a bag twisting slideway, and the bag blocking swing arm and the bag twisting slideway adopt a strip-shaped grid structure.

[0013] Further, the bag blocking swing arm is fixed to the top of the inner wall of the bag unpacking machine main body through a support frame. The bag twisting slideway is a rounded corner bending structure with a downward inclination at the lower end, and a plurality of bag twisting wheels are provided at the bending part of the bag twisting slideway.

[0014] Further, a plurality of bag twisting wheels are arranged coaxially and parallel to each other, and the connecting shaft of the bag twisting wheels is arranged parallel to the rotating shaft of the inner conveyor belt.

[0015] Further, a dust removal unit is provided at the top of the bag unpacking machine main body, and the dust removal unit is placed above the bag outlet channel.

[0016] Further, the dust removal unit includes a blower and a plurality of filter rods.

[0017] The beneficial effects of the present utility model are as follows:

[0018] 1. Through the cooperation of the bag discharging auger and the residue recovery channel, change the spiral clearance of the bag discharging auger, extend the length of the auger, make the residual bag rotate and be pushed out in the auger, extend the residence time of the residual bag in the auger, and improve the discharge of the material in the residual bag.

[0019] 2. Further discharge the residue through the residue falling opening, and the residue recovery auger pushes the material back into the silo, reducing the waste of residue, improving the recovery rate of residue, and thus enhancing the discharge rate of the unpacking machine.

[0020] 3. Through the cooperation of the bag twisting slideway and the bag twisting wheel, improve the unfolding degree of the material packaging, further reduce the residue of the material inside the material packaging, and enhance the discharge rate.

[0021] 4. Set up a dust removal unit to collect and recover the environmental dust, reducing the dust content during the use of the equipment. Description of the Drawings

[0022] In order to more clearly illustrate the specific embodiments of the present invention, the drawings required for use in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 is a schematic structural diagram of the present invention;

[0024] Figure 2 is a schematic structural diagram of the present invention after removing the outer shell of the unpacking machine;

[0025] Figure 3 is a schematic structural diagram inside the main body of the unpacking machine;

[0026] Figure 4 is a schematic top view structural diagram of the present invention;

[0027] Figure 5 is Figure 4 a schematic cross-sectional structural diagram in the A-A direction of

[0028] Figure 6 a schematic structural diagram of the bag discharging channel part.

[0029] In the figure, 1 is the unpacking machine main body; 2 is the feeding channel; 3 is the inner conveyor belt; 4 is the bag outlet channel; 401 is the bag blocking swing arm; 402 is the bag twisting slideway; 403 is the bag twisting wheel; 5 is the waste bag channel; 501 is the bag outlet auger; 502 is the bag outlet motor; 503 is the waste material falling opening; 504 is the material baffle; 6 is the waste material recovery channel; 601 is the waste material recovery screw; 602 is the waste material recovery motor; 603 is the waste material recovery tank; 604 is the cross brace; 7 is the collection hopper; 8 is the dust removal unit; 801 is the blower; 802 is the filter rod; 9 is the material bag. Detailed implementation manner

[0030] In the description of the present utility model, unless otherwise specified, the orientation or state relationship indicated by terms such as "upper", "lower", "top", "bottom", "longitudinal", etc. is based on the orientation or state relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the referred mechanism or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present utility model.

[0031] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above terms in the present utility model can be understood according to specific situations.

[0032] As Figure 1 、 Figure 2 As shown in the figure, the present utility model provides a device for recovering waste materials of packaging bags, including an unpacking machine main body 1 and a feeding channel 2 connected to the unpacking machine main body 1. An inner conveyor belt 3 at the same horizontal plane as the feeding channel 2 is provided inside the unpacking machine main body 1. The material bag 9 is placed on the outer conveyor belt surface of the feeding channel 2 and transported into the unpacking machine main body 1. The end of the inner conveyor belt 3 is connected to a bag outlet channel 4. The end of the bag outlet channel 4 is successively connected to a waste bag channel 5 and a waste material recovery channel 6. The end of the waste material recovery channel 6 is connected to a collection hopper 7.

[0033] As Figure 3 、 Figure 6As shown in the figure, the bag outlet channel 4 includes a bag blocking swing arm 401 and a bag twisting slideway 402. The bag blocking swing arm 401 and the bag twisting slideway 402 adopt a strip-shaped grid structure. The bag blocking swing arm 401 is fixed to the top inner wall of the unpacking machine main body 1 through a support frame, which can prevent the material bag 9 from tilting and ensure that the material bag 9 smoothly enters the bag outlet channel 4. The bag twisting slideway 402 is a rounded corner bending structure with an inclined lower end. A plurality of bag twisting wheels 403 are provided at the bending part of the bag twisting slideway 402. The plurality of bag twisting wheels 403 are arranged coaxially and parallelly. The edge of the bag twisting wheel 403 extends out from the grid gap of the bag twisting slideway 402 and is placed between the bag twisting slideway 402 and the end of the inner conveyor belt 3, facilitating full kneading of the material bag 9 when it passes through. The connecting shaft of the bag twisting wheel 403 is arranged parallel to the rotating shaft of the inner conveyor belt 3 to ensure that the material bag 9 passes through smoothly and reduce jamming, thereby reducing the probability of mechanical damage.

[0034] As Figure 4 , Figure 5 shown in the figure, the residual bag channel 5 includes a bag outlet auger 501 arranged at the center of its interior and a bag outlet motor 502 that provides power for the bag outlet auger 501. The spiral gap of the bag outlet auger 501 is half of the existing spiral gap. By increasing the spiral density, the residence time of the unpacked material bag 9 in the residual bag channel 5 is increased. The residual material recovery channel 6 includes a residual material recovery auger 601 arranged at the center of its interior and a residual material recovery motor 602 that provides power for the residual material recovery auger 601. A connecting channel is provided between the residual bag channel 5 and the residual material recovery channel 6. A residual material dropping port 503 is provided at the end of the residual bag channel 5, and a residual material recovery groove 603 is provided on the residual material recovery channel 6. The end face sizes of the residual material dropping port 503 and the residual material recovery groove 603 are the same and are fixedly connected to form the connecting channel. The residual material recovery channel 6 communicates with the collection hopper 7. The residual material recovery auger 601 rotates to transfer the material entering the residual material recovery channel 6 through the residual material recovery groove 603 to the collection hopper 7, reducing residual material waste. A cross brace 604 fixedly connected to the outer shell of the unpacking machine main body 1 is provided below the residual material recovery channel 6, and the residual material recovery motor 602 is fixedly installed at the other end of the cross brace 604. The cross brace 604 can improve the installation stability of the residual material recovery motor 602 and ensure the stable operation of the residual material recovery auger 601.

[0035] As Figure 6 shown in the figure, the lower end of the bag twisting slideway 402 is just placed at the top opening of the residual bag channel 5. A material baffle 504 is provided at the opening where the residual bag channel 5 is connected to the bag outlet channel 4. The material baffle 504 is inclined in the opposite direction of material transportation. When the unpacked material bag 9 enters the residual bag channel 5 after being twisted, the material baffle 504 can intercept the splashed material and make it enter the residual bag channel 5, reducing material waste.

[0036] In addition, the bag discharging motor 502 and the residual material recovery motor 602 are both connected with speed reducers, and the speed reducers are respectively coaxially connected with the bag discharging auger 501 and the residual material recovery screw 601. By reducing the rotation speeds of the bag discharging auger 501 and the residual material recovery screw 601, the residence time of the material bag 9 in the equipment is further increased, which helps to improve the discharge of the material in the residual bag and thus improve the discharging rate.

[0037] As Figures 1 - 3 , Figure 6 shown, a dust removal unit 8 is provided at the top of the unpacking machine main body 1. The dust removal unit 8 is placed above the bag discharging channel 4. The dust removal unit 8 includes a blower 801 and a plurality of filter rods 802. The blower 801 is placed outside the unpacking machine main body 1 for convenient air blowing. After the plurality of filter rods 802 are fixed, they extend into the unpacking machine main body 1 to more effectively remove and recycle environmental dust and reduce the dust content during the use of the equipment.

[0038] When the present utility model is in use, the material bag 9 is placed on the outer conveyor belt surface of the feeding channel 2 manually, by a gantry crane or a forklift. The outer conveyor belt transports the material bag 9 into the unpacking machine main body 1, and the inner conveyor belt 3 continues to transport the material bag 9 forward. After passing through the cutter (not labeled in the figure), the unpacking of the material bag 9 is completed. The unpacked material bag 9 passes through the bag discharging channel 4. The edges of a plurality of bag twisting wheels 403 extend out from the grid gaps of the bag twisting slideway 402 and are placed between the bag twisting slideway 402 and the end of the inner conveyor belt 3 to fully twist the material bag 9. Then it enters the residual bag channel 5 along the bag twisting slideway 402. The bag discharging motor 502 drives the residual bag discharging auger 501 to rotate. After the material bag 9 rotates sufficiently in the residual bag channel 5, it is pushed out. The material in the material bag 9 is discharged and falls into the residual material recovery channel 6 through the connection channel formed by the residual material falling port 503 and the residual material recovery tank 603. The residual material recovery motor 602 drives the residual material recovery screw 601 to rotate, and the residual material is rotated and transferred to the collection hopper 7, thereby improving the discharging rate.

[0039] The above has described the present utility model in detail through embodiments, but the above content is only the preferred embodiment of the present utility model and cannot be considered as limiting the implementation scope of the present utility model. All equivalent changes and improvements made according to the application scope of the present utility model shall still fall within the patent coverage scope of the present utility model.

Claims

1. A packaging bag residual material recovery device, comprising a packaging machine body (1) and a feeding channel (2) connected to the packaging machine body (1), characterized in that: The unpacking machine body (1) is provided with an inner conveyor belt (3) which is in the same horizontal plane as the feeding channel (2); the end of the inner conveyor belt (3) is connected to a bag outlet channel (4); the end of the bag outlet channel (4) is connected to a residual bag channel (5) and a residual material recovery channel (6) in sequence; the end of the residual material recovery channel (6) is connected to a collecting hopper (7); the residual bag channel (5) comprises a bag outlet screw (501) arranged at the inner center thereof and a bag outlet motor (502) for providing power to the bag outlet screw (501); the residual material recovery channel (6) comprises a residual material recovery spiral (601) arranged at the inner center thereof and a residual material recovery motor (602) for providing power to the residual material recovery spiral (601); and a connecting channel is provided between the residual bag channel (5) and the residual material recovery channel (6).

2. The packaging bag waste material recovery device according to claim 1, characterized in that: A residual material drop opening (503) is provided at the end of the residual bag channel (5), and a residual material recovery groove (603) is provided on the residual material recovery channel (6). The residual material drop opening (503) and the residual material recovery groove (603) have the same end surface size and are fixedly connected to form a connecting channel.

3. The packaging bag waste material recovery device according to claim 1, characterized in that: A material baffle (504) is provided at the connection between the residual bag channel (5) and the bag outlet channel (4), and the material baffle (504) is arranged to be inclined in the opposite direction of material transportation.

4. The packaging bag waste material recovery device according to claim 1, characterized in that: A cross brace (604) fixedly connected to the outer shell of the unpacking machine body (1) is provided below the waste material recovery channel (6), and the waste material recovery motor (602) is fixedly installed on the other end of the cross brace (604).

5. The packaging bag waste material recovery device according to claim 1, characterized in that: The bag discharging motor (502) and the residual material recovery motor (602) are both connected to a reducer, and the reducer is coaxially connected to the bag discharging auger (501) and the residual material recovery screw (601), respectively.

6. The packaging bag waste material recovery device according to claim 1, characterized in that: The bag outlet channel (4) comprises a bag blocking swing arm (401) and a bag twisting slideway (402), and the bag blocking swing arm (401) and the bag twisting slideway (402) adopt a strip grid structure.

7. The packaging bag waste material recovery device according to claim 6, characterized in that: The bag blocking swing arm (401) is fixed to the top of the inner wall of the unpacking machine body (1) via a support frame; the bag twisting slideway (402) is a rounded bending structure with an inclined lower end; and a plurality of bag twisting wheels (403) are provided at the bending portion of the bag twisting slideway (402).

8. The packaging bag waste material recovery device according to claim 7, characterized in that: A plurality of bag twisting wheels (403) are coaxially arranged in parallel, and the connecting shafts of the bag twisting wheels (403) are arranged in parallel with the rotating shaft of the inner conveyor belt (3).

9. A packaging bag waste material recovery device according to any one of claims 1 to 8, characterized in that: A dust removal unit (8) is provided on the top of the bagging machine body (1), and the dust removal unit (8) is placed above the bag outlet channel (4).

10. The packaging bag waste material recovery device according to claim 9, characterized in that: The dust removal unit (8) comprises a blower (801) and a plurality of filter rods (802).

Citation Information

Patent Citations

  • Automatic bale breaker

    CN220905585U