Novel auxiliary cord coil transfer device

Abstract

The utility model relates to the field of rubber manufacturing, in particular to a novel auxiliary cord coil transferring device which comprises a device body, the device body comprises a bearing portion used for bearing a cord coil and a connecting portion connected with the bearing portion, and a forklift is connected with the bearing portion through the connecting portion so as to transfer the cord coil on the bearing portion. Due to the arrangement of the bearing part, the cord coil needing to be transferred is laid on the bearing part, the forklift is connected with the bearing part through the connecting part, the contact area of the cord coil and a fork arm of the forklift is effectively increased due to the existence of the bearing part, and the problem that in the existing cord coil transferring process, the forklift is adopted as a main carrying tool, and the working efficiency is high is effectively solved. The problems that due to the fact that the area of a fork arm of a forklift is limited, the contact area of the bottom of a cord thread coil and the fork arm is relatively small, the bottom of the cord thread coil bears large pressure, and the fork arm frequently vibrates in the transferring process, the bottom of the cord thread coil is prone to being damaged are solved.

Description

Technical Field

[0001] The utility model relates to the field of rubber manufacturing, and particularly to a novel auxiliary transfer device for cord reels. Background Art

[0002] As a core component in tire manufacturing, the use of tire cord is closely linked to the development of the tire industry and market demand. With the rapid development of the automotive industry and the continuous improvement of consumers' requirements for tire performance, tire cord plays a crucial role in tire manufacturing. Tire cord, with its excellent properties such as high strength and high modulus, has become an indispensable part of the tire skeleton structure, having an important impact on the strength, durability, comfort, and safety of tires. At the same time, with the improvement of environmental awareness and the change of international trade policies, the production and use of tire cord also face new challenges and opportunities.

[0003] In the traditional transfer process of cord reels, forklifts are generally used as the main handling tools. Due to the limited area of the forklift forks, the contact area between the bottom of the cord reel and the forks is relatively small, resulting in a relatively large pressure on the bottom of the cord reel. Coupled with the frequent vibration of the forks during the transfer process, the bottom of the cord reel is prone to damage. The damaged cord cannot be used, which not only affects the normal production progress but also increases the material cost, bringing unnecessary economic losses to users.

[0004] The present utility model is studied and proposed in view of the deficiencies of the prior art. Summary of the Utility Model

[0005] In view of the problem that in the existing transfer process of cord reels, forklifts are used as the main handling tools. Due to the limited area of the forklift forks, the contact area between the bottom of the cord reel and the forks is relatively small, resulting in a relatively large pressure on the bottom of the cord reel. Coupled with the frequent vibration of the forks during the transfer process, the bottom of the cord reel is prone to damage, the technical solution adopted by the present utility model to solve its technical problems is:

[0006] A novel auxiliary transfer device for cord reels, comprising a device body. The device body includes a bearing part for supporting the cord reel and a connecting part connected to the bearing part. The forklift is connected to the bearing part through the connecting part to transfer the cord reel on the bearing part.

[0007] Further, the bearing part includes a supporting bottom plate arranged in the horizontal direction and a supporting baffle arranged in the vertical direction and connected to the supporting bottom plate.

[0008] Further, the connecting part includes a first connecting groove located at the bottom of the supporting bottom plate and a second connecting groove arranged at an interval from the first connecting groove.

[0009] Further, a reinforcement component is provided between the supporting bottom plate and the supporting baffle.

[0010] Further, the reinforcement component includes a first reinforcement component, a second reinforcement component, and a third reinforcement component that are arranged at intervals.

[0011] Further, the reinforcement component includes a vertical reinforcement portion that is arranged in the vertical direction and is located on the side of the supporting baffle away from the supporting bottom plate, and a horizontal reinforcement portion that is connected to the vertical reinforcement portion and is located at the bottom of the supporting bottom plate.

[0012] Further, the cross-section of the supporting bottom plate and the cross-section of the supporting baffle are both rectangular.

[0013] Further, both the supporting bottom plate and the supporting baffle are made of steel.

[0014] Further, the supporting baffle is welded to the supporting bottom plate.

[0015] Further, the length of the supporting bottom plate in the horizontal direction is L1, the width is W1, and the height in the vertical direction is H1, where 1.3m ≤ L1 ≤ 1.6m, 1m ≤ W1 ≤ 1.3m, 0.002m ≤ H1 ≤ 0.01m. The length of the supporting baffle in the horizontal direction is W2, and the height in the vertical direction is H2, where 1m ≤ W2 ≤ 1.3m, 0.6m ≤ H2 ≤ 1m.

[0016] The beneficial effects of the present utility model are as follows:

[0017] 1. In a novel auxiliary transfer cord fabric roll device of the present utility model, by providing a bearing portion, the cord fabric roll to be transferred is laid on the bearing portion, and the forklift is connected to the bearing portion through a connecting portion. The presence of the bearing portion effectively increases the contact area between the cord fabric roll and the forklift fork arms, effectively solving the problem that in the existing transfer process of cord fabric rolls, when using a forklift as the main handling tool, due to the limited area of the forklift fork arms, the contact area between the bottom of the cord fabric roll and the fork arms is relatively small, resulting in a relatively large pressure on the bottom of the cord fabric roll. Coupled with the frequent vibration of the fork arms during the transfer process, the bottom of the cord fabric roll is easily damaged.

[0018] 2. The bearing portion includes a supporting bottom plate and a supporting baffle. The supporting bottom plate has a large contact area and can effectively disperse the pressure exerted on the cord fabric roll. The setting of the supporting baffle is beneficial for fixing the cord fabric roll, preventing it from rolling, sliding, or shifting during the transfer process. Moreover, by using the supporting baffle, the risk of the cord fabric roll jittering can also be reduced, avoiding the occurrence of wear of the cord fabric roll due to jitter.

[0019] 3. By providing a connecting portion, users can quickly load and unload the connection between the bearing portion and the forklift fork arms, thereby improving the transfer efficiency.

[0020] The following will further illustrate the present utility model in conjunction with the accompanying drawings and specific embodiments. Description of the Drawings

[0021] Figure 1 It is the front view of a new type of auxiliary transfer cord reel device of the present utility model;

[0022] Figure 2 It is the side view of a new type of auxiliary transfer cord reel device of the present utility model;

[0023] Figure 3 It is the bottom view of a new type of auxiliary transfer cord reel device of the present utility model. Specific Embodiments

[0024] The following will make a detailed description of the embodiments of the present utility model in conjunction with the accompanying drawings.

[0025] As Figures 1 to 3 shown, a new type of auxiliary transfer cord reel device includes a device body 1. The device body 1 includes a bearing part 2 for supporting the cord reel and a connecting part 3 connected to the bearing part 2. A forklift is connected to the bearing part 2 through the connecting part 3 to transfer the cord reel on the bearing part 2;

[0026] For a new type of auxiliary transfer cord reel device of the present utility model, by setting the bearing part, the cord reel to be transferred is laid on the bearing part, and the forklift is connected to the bearing part through the connecting part. The existence of the bearing part effectively increases the contact area between the cord reel and the forklift fork arms, effectively solving the problem that in the existing transfer process of the cord reel, when using a forklift as the main handling tool, due to the limited area of the forklift fork arms, the contact area between the bottom of the cord reel and the fork arms is relatively small, resulting in a relatively large pressure on the bottom of the cord reel, and coupled with the frequent vibration of the fork arms during the transfer process, the bottom of the cord reel is easily damaged.

[0027] By setting the connecting part, it enables users to quickly load and unload the connection between the bearing part and the forklift fork arms, thereby improving the transfer efficiency.

[0028] As Figures 1 to 3 shown, the bearing part 2 includes a supporting bottom plate 21 arranged in the horizontal direction and a supporting baffle 22 arranged in the vertical direction and connected to the supporting bottom plate 21;

[0029] Furthermore, the bearing part 2 includes a supporting bottom plate 21 and a supporting baffle 22. The supporting bottom plate 21 has a relatively large contact area and can effectively disperse the pressure exerted by the cord reel. The setting of the supporting baffle 22 is beneficial for fixing the cord reel, preventing it from rolling, sliding or shifting during the transfer process, and by utilizing the supporting baffle 22, the risk of the cord reel jittering can also be reduced, avoiding the situation of the cord reel being worn due to jitter.

[0030] Furthermore, the supporting baffle 22 is arranged at the edge of the supporting base plate 21 in the vertical direction. When the forklift fork arm is inserted into the connecting portion 3 below the supporting base plate 21, the supporting baffle 22 will separate the cord roll and the metal part of the forklift to prevent them from direct contact, which is beneficial to reduce the possibility of accidental collision and damage and helps to extend the service life of the cord roll.

[0031] Optionally, in some embodiments, an anti-skid device is provided on the supporting base plate 21 to fix the position of the cord roll, and the anti-skid device can effectively prevent the cord roll from sliding or rolling on the supporting base plate 21. In addition, since the cord roll is firmly fixed on the supporting base plate 21, the risk of collision and damage caused by movement or sliding is reduced. The anti-skid device can be: a raised limiting structure, a fixed clamp and an anti-skid rope; raised limiting structure: a plurality of limiting blocks are evenly spaced on the supporting base plate 21, and a fixed groove is provided between adjacent limiting blocks, and the cord roll is placed in the fixed groove, and the overall structure of the limiting block is a rectangular parallelepiped; fixed clamp: clamps are spaced on the supporting base plate 21 to fix the position of the cord roll, and the clamps can be clips, spring clips, fixed clamps, etc.; anti-skid rope: a rope winding assembly is provided on the supporting base plate 21. When the cord roll needs to be transported, the rope is released by the rope winding assembly to wrap and bind the cord roll. When the transport is completed, the rope can be recovered by the rope winding assembly.

[0032] Furthermore, the supporting base plate 21 and the supporting baffle 22 are vertically connected in an "L" shape. The "L"-shaped structure forms a stable right-angle support between the supporting baffle 22 and the supporting base plate 21. This structure has high mechanical stability. The right-angle connection ensures that the supporting baffle 22 can effectively withstand the pressure from the cord roll without being easily deformed or damaged.

[0033] like Figures 1 to 3 The connecting portion 3 shown includes a first connecting groove 31 located at the bottom of the supporting base plate 21 and a second connecting groove 32 spaced apart from the first connecting groove 31;

[0034] Furthermore, by providing two connecting grooves, the connection points between the supporting base plate 21 and the forklift fork arm can be increased, thereby improving the structural stability of the entire load-bearing part 2. The multi-point connection method enables the supporting base plate 21 to disperse the pressure more evenly when subjected to force, thereby reducing the risk of deformation or damage caused by excessive force at a single point.

[0035] Furthermore, the provision of the first connection groove 31 and the second connection groove 32 can make the connection part more evenly stressed, effectively disperse the pressure, reduce the risk of local stress concentration, and improve the stability and durability of the connection.

[0036] Furthermore, the first connection groove 31 and the second connection groove 32 are symmetrically arranged at the bottom of the supporting base plate 21. The first connection groove 31 and the second connection groove 32 respectively correspond to two fork arms on the forklift. The symmetrical arrangement enables the first connection groove 31 and the second connection groove 32 to be manufactured through the same processing technology and molds, effectively simplifying the production process and reducing the manufacturing cost, which is conducive to improving the production efficiency.

[0037] Optionally, the overall structures of the first connection groove 31 and the second connection groove 32 are both cuboids, with a length of 0.8 meters, a width of 0.15 meters, and a height of 0.05 meters in the horizontal direction. First of all, the cuboid structure is relatively simple, facilitating processing and manufacturing, which is conducive to reducing the complexity in the production process, improving the production efficiency, and helping to reduce costs. Secondly, the cuboid structure has good stability in mechanics. Its regular geometric shape makes the stress distribution more uniform, reducing the risk of stress concentration, thereby enhancing the structural strength and stability of the first connection groove 31 and the second connection groove 32. Finally, adopting a unified cuboid structure makes the setting of the connection part more standardized, helping to ensure compatibility with the connection components of different models of forklifts or other handling equipment, and the unified standardized dimensions are also convenient for manufacturing.

[0038] Optionally, the connection methods between the first connection groove 31 and the second connection groove 32 and the supporting base plate 21 can adopt connection methods such as threaded connection, snap connection, and buckle connection.

[0039] Furthermore, as a preferred mode rather than a limitation of the present utility model, the first connection groove 31 and the second connection groove 32 are welded to the bottom of the supporting base plate 21. By adopting the welding connection method, it can effectively ensure the firm connection between the first connection groove 31 and the second connection groove 32 and the supporting base plate 21, and effectively reduce the risk of loosening of the connection components due to vibration or external force.

[0040] Furthermore, as a preferred mode rather than a limitation of the present utility model, both the first connection groove 31 and the second connection groove 32 are made of steel.

[0041] As Figures 1 to 3 shown, a reinforcing component 4 is provided between the supporting base plate 21 and the supporting baffle 22;

[0042] Furthermore, the reinforcing component 4 can effectively increase the connection strength between the supporting base plate 21 and the supporting baffle 22, making the entire bearing part 2 more stable, which is conducive to reducing the risk of structural deformation or damage caused by external forces during use.

[0043] Furthermore, by using the reinforcing component 4, the bearing part 2 can bear greater weight and pressure, thereby improving its bearing capacity.

[0044] Optionally, the connection between the supporting bottom plate 21 and the supporting baffle 22 and the reinforcing component 4 can adopt connection methods such as threaded connection, snap connection, and lock connection.

[0045] Further, as a preferred embodiment rather than a limitation of the present utility model, the reinforcing component 4 is welded to the supporting bottom plate 21 and the supporting baffle 22.

[0046] As Figures 1 to 3 shown, the reinforcing component 4 includes a first reinforcing component 41, a second reinforcing component 42, and a third reinforcing component 43 that are spaced apart;

[0047] Further, as a preferred embodiment rather than a limitation of the present utility model, the first reinforcing component 41, the second reinforcing component 42, and the third reinforcing component 43 are evenly spaced.

[0048] Further, by providing a plurality of reinforcing components 4 and distributing them at intervals, the pressure borne by the supporting portion 2 can be effectively dispersed. This dispersed layout helps to reduce the situation of excessive single-point stress and makes the entire structure more stable.

[0049] Further, by providing a plurality of reinforcing components 4, the fatigue degree of the structure under long-term stress can be reduced, and the service life of the structure can be extended.

[0050] Further, by providing a plurality of reinforcing components 4, the risk of deformation of the supporting bottom plate 21 and the supporting baffle 22 can be reduced. When subjected to external forces, each reinforcing component 4 can jointly resist deformation and maintain the integrity of the structure.

[0051] As Figures 1 to 3 shown, the reinforcing component 4 includes a vertical reinforcing portion 44 arranged along the vertical direction and located on the side of the supporting baffle 22 away from the supporting bottom plate 21, and a horizontal reinforcing portion 45 connected to the vertical reinforcing portion 44 and located at the bottom of the supporting bottom plate 21;

[0052] Further, the vertical reinforcing portion 44 and the horizontal reinforcing portion 45 are perpendicularly connected to form an "L" shape. The overall structure of the vertical reinforcing portion 44 and the horizontal reinforcing portion 45 fits the overall structure of the supporting baffle 22 and the supporting bottom plate 21, which is beneficial to being more closely connected together and enhancing the connectivity and stability of the structure.

[0053] Further, the vertical reinforcing portion 44 is arranged along the vertical direction and located between the supporting baffle 22 and the forklift, and can absorb part of the impact force of the forklift on the supporting baffle 22, reducing the direct impact of the forklift on the supporting baffle 22, thereby protecting the supporting baffle 22 from being damaged.

[0054] As Figures 1 to 3 shown, the cross-section of the supporting bottom plate 21 and the cross-section of the supporting baffle 22 are both rectangular;

[0055] Furthermore, the rectangular cross-section has a relatively large bottom support area, which can increase the structural stability and reduce the risk of tilting or deformation.

[0056] Furthermore, the rectangular cross-section setting can provide a greater load-bearing capacity on the premise of maintaining structural stability, and is suitable for scenarios that bear relatively large weights or pressures.

[0057] Furthermore, the rectangular shape is relatively simple, easy to process and manufacture, which is conducive to reducing production costs and improving production efficiency.

[0058] Such as Figures 1 to 3 shown, both the supporting bottom plate 21 and the supporting baffle 22 are made of steel;

[0059] Furthermore, as a preferred embodiment of the present invention rather than a limitation, both the supporting bottom plate 21 and the supporting baffle 22 are made of steel. As a high-strength material, steel can withstand relatively large pressures and weights. Therefore, using steel for the supporting bottom plate 21 and the supporting baffle 22 can provide excellent load-bearing capacity, effectively ensuring that bending or breaking will not occur when carrying heavy objects, thereby guaranteeing safety and stability during transportation and storage; secondly, the rigidity and stability of steel are very high, so that the supporting part 2 can maintain structural stability when subjected to external forces or vibrations.

[0060] Such as Figures 1 to 3 shown, the supporting baffle 22 is welded to the supporting bottom plate 21;

[0061] Optionally, in some embodiments, the supporting baffle 22 and the supporting bottom plate 21 can be connected by means such as threaded connection, snap connection, or buckle connection.

[0062] Furthermore, as a preferred embodiment of the present invention rather than a limitation, the supporting baffle 22 is welded to the supporting bottom plate 21. By welding the supporting baffle 22 and the supporting bottom plate 21, a monolithic structure can be formed, which is conducive to improving the overall stability. In addition, the welded connection is more firm than bolt connection or gluing, etc., and can withstand greater external forces and vibrations, ensuring that loosening or separation will not occur during use.

[0063] Such as Figures 1 to 3 shown, the supporting bottom plate 21 has a length of L1, a width of W1, and a height of H1 in the horizontal direction, 1.3m ≤ L1 ≤ 1.6m, 1m ≤ W1 ≤ 1.3m, 0.002m ≤ H1 ≤ 0.01m, the supporting baffle 22 has a length of W2 and a height of H2 in the horizontal direction, 1m ≤ W2 ≤ 1.3m, 0.6m ≤ H2 ≤ 1m;

[0064] Preferably, L1 = 1.5 m, W1 = 1.2 m, H1 = 0.004 m, W2 = 1.2 m, H2 = 0.8 m.

[0065] Optionally, the thickness of the supporting baffle 22: 0.004 m.

[0066] Furthermore, by setting a standardized dimension design, it is helpful for the compatibility and matching of the supporting part 2 with other logistics equipment such as forklifts and shelves, which is beneficial to improving the transfer efficiency.

[0067] Furthermore, through reasonable dimension settings, while meeting the functional requirements, material waste can be reduced, thereby reducing costs. In addition, the standardized dimensions also contribute to mass production, further improving production efficiency and reducing costs.

[0068] The implementation manner of this embodiment is as follows:

[0069] A novel auxiliary transfer cord reel device, including a device body 1. The device body 1 includes a bearing part 2 and a connecting part 3. The bearing part 2 includes a supporting bottom plate 21 arranged horizontally and used for supporting the cord reel, and a supporting baffle 22 arranged vertically and connected to the supporting bottom plate 21. The connecting part 3 includes a first connecting groove 31 and a second connecting groove 32 symmetrically arranged at the bottom of the supporting bottom plate 21 and used for connecting with a forklift. Two fork arms of the forklift respectively extend into the first connecting groove 31 and the second connecting groove 32, so that the forklift is connected to the bearing part 2. Thus, the forklift can transfer the cord reel on the supporting bottom plate 21 to other places. The setting of the supporting bottom plate 21 is beneficial to increasing the contact area between the cord reel and the fork arms, effectively solving the problem that in the existing process of transferring cord reels, when using a forklift as the main handling tool, due to the limited area of the forklift fork arms, the contact area between the bottom of the cord reel and the fork arms is relatively small, resulting in a relatively large pressure on the bottom of the cord reel, and coupled with the frequent vibration of the fork arms during the transfer process, the bottom of the cord reel is easily damaged.

[0070] The above only uses embodiments to further illustrate the technical content of the present invention to make it easier for readers to understand, but it does not mean that the implementation manner of the present invention is limited to this. Any technical extension or re - creation based on the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.

Claims

1. A novel auxiliary cord winding device, comprising a device body (1), characterized in that: The device body (1) comprises a load-bearing portion (2) for supporting a cord roll, and a connecting portion (3) connected to the load-bearing portion (2); a forklift is connected to the load-bearing portion (2) via the connecting portion (3) to transport the cord roll on the load-bearing portion (2).

2. A novel auxiliary transport cord winding device according to claim 1, characterized in that: The bearing portion (2) comprises a supporting bottom plate (21) arranged in a horizontal direction, and a supporting baffle plate (22) arranged in a vertical direction and connected to the supporting bottom plate (21).

3. A novel auxiliary transport cord winding device according to claim 2, characterized in that: The connecting portion (3) comprises a first connecting groove (31) located at the bottom of the supporting base plate (21), and a second connecting groove (32) spaced apart from the first connecting groove (31).

4. A novel auxiliary cord winding device according to claim 2, characterized in that: A reinforcement component (4) is provided between the supporting bottom plate (21) and the supporting baffle plate (22).

5. A novel auxiliary transport cord winding device according to claim 4, characterized in that: The reinforcement component (4) comprises a first reinforcement component (41), a second reinforcement component (42) and a third reinforcement component (43) which are arranged at intervals.

6. A novel auxiliary transport cord winding device according to claim 4, characterized in that: The reinforcement assembly (4) comprises a vertical reinforcement portion (44) arranged in a vertical direction and located on a side of the supporting baffle (22) away from the supporting base plate (21), and a horizontal reinforcement portion (45) connected to the vertical reinforcement portion (44) and located at the bottom of the supporting base plate (21).

7. A novel auxiliary cord winding device according to claim 2, characterized in that: The cross-sections of the supporting bottom plate (21) and the supporting baffle plate (22) are both rectangular.

8. A novel auxiliary cord winding device according to claim 2, characterized in that: The supporting bottom plate (21) and the supporting baffle plate (22) are both made of steel.

9. A novel auxiliary cord winding device according to claim 2, characterized in that: The supporting baffle plate (22) is welded to the supporting bottom plate (21).

10. A novel auxiliary cord winding device according to claim 2, characterized in that: The supporting bottom plate (21) has a horizontal length of L1 and a width of W1, and a vertical height of H1, 1.3m≤L1≤1.6m, 1m≤W1≤1.3m, 0.002m≤H1≤0.01m, and the supporting baffle (22) has a horizontal length of W2 and a vertical height of H2, 1m≤W2≤1.3m, 0.6m≤H2≤1m.

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