Anti-blocking discharging hopper for production of gypsum plaster boards
By using ultrasonic vibration, rotating tooth cover and spring rebound in the paper gypsum board production technical means, the problem of easy blockage of the hopper is solved, and a more stable discharge process and higher quality materials are achieved.
Patent Information
- Application Number
- CN202421963600.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing paper-surface gypsum board production cutter is easily blocked due to excessive moisture content of raw materials or large particles stuck during use, resulting in slowing down the feeding speed or completely blocking, affecting production.
An anti-blocking lower hopper is designed, using an ultrasonic vibrating rod and a rotating motor to drive the rotating tooth cover to rotate, combining the resilience of the inclined counteracting frame and spring, and through the cooperation of multiple streamlined discharge blades and scrapers, effective unblocking of the discharge port and uniform material discharge.
It effectively reduces the risk of blockage in the discharge port, ensures the stability of the cutting and the quality of the material, and avoids production interruptions caused by slab bonding.
Smart Images

Figure CN222922160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gypsum boards, and more specifically, to a feeding hopper for the production of paper-faced gypsum boards that prevents blockage. Background Art
[0002] Paper-faced gypsum board is a kind of board made mainly of building gypsum, with appropriate additives and fibers incorporated as the board core, and a special board paper as the face. The paper-faced gypsum board has many advantages such as light weight, fire resistance, sound insulation, heat preservation, convenient construction, and environmental friendliness, and is widely used in the interior partitions, ceilings, sound-absorbing boards, floor baseboards, and various decorative boards of various buildings such as residential houses, office buildings, stores, hotels, and industrial factories.
[0003] The feeding hopper for the production of paper-faced gypsum boards is an important component on the production line of paper-faced gypsum boards, mainly used to uniformly feed raw materials (such as gypsum powder, etc.) onto the production line at a certain speed and flow rate to ensure the continuity and stability of the production process.
[0004] There are many problems in the actual use of the existing feeding hoppers for the production of paper-faced gypsum boards. First, if the moisture content of raw materials such as gypsum powder is too high, it is easy to form lumps, which will then cause accumulation and blockage in the feeding hopper. At the same time, larger particles may also get stuck at the outlet or narrow parts of the feeding hopper, seriously hindering the normal flow of materials. Once this situation occurs and the bottom of the feeding hopper becomes blocked, it will greatly affect the subsequent production and processing, bringing great troubles to the actual application.
[0005] Second, during the process of discharging the raw materials for the production of existing gypsum boards through the feeding hopper, due to the humidity, the raw materials often form a certain amount of caking on the inner wall of the feeding hopper. As time goes by, the caking will gradually occupy the internal space of the feeding hopper, reducing the size of the effective feeding channel. This will not only cause the feeding speed to slow down and may even completely block the feeding port, but also the existence of the caking may cause some raw materials not to be evenly mixed during the feeding process, thus disrupting the composition ratio of the paper-faced gypsum board and further affecting the performance and quality of the product. This series of problems undoubtedly cause a lot of inconvenience to the actual application.
[0006] In view of this, we propose a feeding hopper for the production of paper-faced gypsum boards that prevents blockage. Content of the Utility Model
[0007] 1. Technical Problems to be Solved
[0008] The purpose of the present utility model is to provide a feeding hopper for the production of paper-faced gypsum boards that prevents blockage, so as to solve the problems raised in the above background art.
[0009] 2. Technical Solutions
[0010] A blanking hopper for the production of anti-blocking gypsum board, including a mounting frame, an ultrasonic generator is arranged at the top of the mounting frame, a discharging barrel is fixedly sleeved at the top of the mounting frame, a mounting sleeve is arranged on the circumferential outer wall of the bottom of the discharging barrel, and an ultrasonic vibrating rod electrically connected to the ultrasonic generator is arranged on the inner wall of the mounting sleeve. A rotating toothed cover is rotatably connected to the top of the discharging barrel, a feeding port is arranged at the top of the rotating toothed cover, and a fixed cylinder and a scraper are arranged at the bottom of the rotating toothed cover.
[0011] Preferably, a connecting frame is arranged at the bottom of the discharging barrel, and a baffle plate is slidably connected inside the connecting frame.
[0012] Preferably, an inclined pressing frame and a fixing plate are arranged on the circumferential outer wall of the discharging barrel, a rotating motor is arranged at the bottom of the fixing plate, and an output end of the rotating motor is connected with a gear meshing with the rotating toothed cover.
[0013] Preferably, a fixing ring is arranged on the inner wall of the fixed cylinder, a spring is arranged at the top of the fixing ring, and a guiding sliding groove is opened on the inner wall of the fixed cylinder.
[0014] Preferably, the end of the spring is connected with a connecting ring, and a guiding sliding block matched with the guiding sliding groove is arranged on the circumferential outer wall of the connecting ring.
[0015] Preferably, a connecting rod is fixedly sleeved inside the connecting ring, a connecting column is arranged at the bottom of the connecting rod, and discharging blades are arranged on the circumferential outer wall of the connecting column.
[0016] Preferably, the top of the connecting rod extends to the outside above the rotating toothed cover, and a rotating roller is also rotatably connected to the outer wall of the connecting rod.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present utility model are as follows: when blanking the raw materials of the gypsum board, the rotating motor can be fully utilized to drive the rotating toothed cover to rotate. During the rotation of the rotating toothed cover, the rotating roller on the outer wall of the connecting rod will rotate together. When the rotating roller moves to the inclined pressing frame, due to the pressing action of the inclined pressing frame, the connecting rod will be lifted at this time. And when passing through the inclined pressing frame, the connecting rod will rebound and descend due to the action of the spring. With the resilience of the spring, it can drive the connecting column carrying the discharging blades to move up and down the discharging port at the bottom of the discharging barrel. And the multiple discharging blades are streamlined and can further discharge the materials with the rotation. And in this process, the mounting sleeve carrying multiple ultrasonic vibrating rods will vibrate the discharging barrel. Through this compound processing method, the risk of blockage at the discharging port can be greatly reduced;
[0019] In addition, during the rotation of the rotating toothed cover, its scraper will also scrape the inner wall of the feeding bucket. In this way, combined with the action of ultrasonic vibration, it can effectively reduce the formation of caking on the inner wall of the feeding bucket, thereby better reducing the problems that affect the feeding stability and material quality due to caking. Brief Description of the Drawings
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure of the feeding bucket of the present invention;
[0022] Figure 3 It is a schematic diagram of the structure of the rotating toothed cover of the present invention;
[0023] Figure 4 It is a schematic diagram of the structure of the connecting rod of the present invention;
[0024] Explanation of the reference numerals in the figure: 100, mounting frame; 110, ultrasonic generator; 200, feeding bucket; 210, connecting frame; 211, baffle plate; 220, inclined pressing frame; 230, fixing plate; 231, rotating motor; 232, gear; 240, mounting sleeve; 241, ultrasonic vibration rod; 300, rotating toothed cover; 310, feeding port; 320, scraper; 330, fixed cylinder; 331, fixing ring; 332, spring; 333, guiding chute; 340, connecting ring; 341, guiding slider; 342, connecting rod; 343, connecting column; 344, discharge blade; 345, rotating roller. Detailed Embodiment
[0025] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0026] In the description of the present invention, "a plurality of" means two or more, unless otherwise specifically defined.
[0027] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0028] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0029] A blanking hopper for the production of non-blocking gypsum board includes a mounting frame 100. An ultrasonic generator 110 is provided at the top of the mounting frame 100. A discharge bucket 200 is fixedly sleeved at the top of the mounting frame 100. An installation sleeve 240 is provided on the circumferential outer wall of the bottom of the discharge bucket 200. An ultrasonic vibrating rod 241 electrically connected to the ultrasonic generator 110 is provided on the inner wall of the installation sleeve 240;
[0030] In some embodiments: The ultrasonic vibrating rod 241 is a vibrating device, usually composed of a vibrating head, a vibrating core and a housing, etc. The vibrating head is the key part of the vibration. It can convert electrical energy into mechanical vibration and generate ultrasonic vibration. The vibrating core is the core part of the vibrating head, responsible for transmitting the vibration force to the vibrating head. The housing is used to protect the vibrating head and the vibrating core, and at the same time plays a role of fixing and supporting. The ultrasonic generator 110 is the key part for controlling the operation of the ultrasonic vibrating rod 241. It usually includes components such as an oscillation circuit, a power amplifier, and a frequency controller. The ultrasonic generator 110 generates a high-frequency electrical signal, converts electrical energy into the driving force required for ultrasonic vibration, and controls its vibration frequency and amplitude. The above all belong to the prior art, and the problem of blockage at its discharge port is reduced by using the vibration method.
[0031] A rotating toothed cover 300 is rotatably connected to the top of the discharge bucket 200. A feed port 310 is provided at the top of the rotating toothed cover 300. A fixed cylinder 330 and a scraping rod 320 are provided at the bottom of the rotating toothed cover 300, which is convenient for cleaning the inner wall of the discharge bucket 200 by using the scraping rod 320.
[0032] Specifically, a connecting frame 210 is provided at the bottom of the discharge bucket 200. A baffle 211 is slidably connected inside the connecting frame 210, which is convenient for limiting the material.
[0033] Further, an inclined pressing frame 220 and a fixing plate 230 are provided on the circumferential outer wall of the feeding barrel 200. A rotating motor 231 is provided at the bottom of the fixing plate 230. The output end of the rotating motor 231 is connected to a gear 232 that meshes with the rotating toothed cover 300, facilitating the rotation of the rotating toothed cover 300.
[0034] Furthermore, a fixing ring 331 is provided on the inner wall of the fixing cylinder 330. A spring 332 is provided on the top of the fixing ring 331. A guiding sliding groove 333 is formed on the inner wall of the fixing cylinder 330.
[0035] Moreover, the end of the spring 332 is connected to a connecting ring 340. A guiding slider 341 that matches the guiding sliding groove 333 is provided on the circumferential outer wall of the connecting ring 340, facilitating the guiding movement of the connecting rod 342 and preventing the connecting rod 342 from rotating and affecting the pressing action of the rotating roller 345 and the inclined pressing frame 220.
[0036] It should be noted that a connecting rod 342 is fixedly sleeved inside the connecting ring 340. A connecting column 343 is provided at the bottom of the connecting rod 342. Discharge blades 344 are provided on the circumferential outer wall of the connecting column 343, facilitating the use of the discharge blades 344 to reduce the risk of material blockage and jamming.
[0037] It should be noted that the top of the connecting rod 342 extends to the outside above the top of the rotating toothed cover 300. A rotating roller 345 is also rotatably connected to the outer wall of the connecting rod 342, facilitating the use of the inclined pressing frame 220 for pressing, so that the springback force of the spring 332 can be used to dredge the blockage at the discharge port.
[0038] In some embodiments: The power supply used by this device is all external conventional power supplies. This device can be controlled and used by an external controller. The above are all prior arts.
[0039] In addition, the circuits, electronic components, and modules involved in the present invention are all prior arts. Those skilled in the art can fully implement them without further elaboration. The content protected by the present invention does not involve improvements to the internal structure and method either.
[0040] Working principle: When cutting the raw materials of paper-faced gypsum board, the rotating motor 231 can be fully utilized to drive the rotating tooth pattern cover 300 to rotate. During the rotation of the rotating tooth pattern cover 300, the rotating roller 345 on the outer wall of its connecting rod 342 will rotate accordingly. When the rotating roller 345 moves to the inclined pressing frame 220, due to the pressing action of the inclined pressing frame 220, the connecting rod will be lifted at this time. And when passing through the inclined pressing frame 220, the connecting rod 342 will rebound and descend due to the action of the spring 332. With the resilience of the spring 332, it can drive the connecting column 343 carrying the discharge blade 344 to move up and down the discharge port at the bottom of the discharge barrel 200. And the multiple discharge blades 344 are streamlined, and the materials can be further discharged as they rotate. And during this process, the mounting sleeve 240 carrying multiple ultrasonic vibration rods 241 will vibrate the discharge barrel 200. Through this combined processing method, the risk of blockage at the discharge port can be greatly reduced. In addition, during the rotation of the rotating tooth pattern cover 300, its scraper 320 will also scrape the inner wall of the discharge barrel 200. In this way, combined with the action of ultrasonic vibration, the situation of material caking on the inner wall of the discharge barrel 200 can be effectively reduced, thereby better reducing the problems of affecting the discharging stability and material quality due to caking.
[0041] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A clogging-resistant hopper for producing gypsum board, comprising a mounting frame (100), characterized in that: An ultrasonic generator (110) is arranged on the top of the mounting frame (100), a discharge barrel (200) is fixedly sleeved on the top of the mounting frame (100), a mounting sleeve (240) is arranged on the outer wall of the bottom circumference of the discharge barrel (200), an ultrasonic vibration rod (241) electrically connected to the ultrasonic generator (110) is arranged on the inner wall of the mounting sleeve (240), a rotating toothed cover (300) is rotatably connected to the top of the discharge barrel (200), a feeding port (310) is arranged on the top of the rotating toothed cover (300), and a fixing cylinder (330) and a scraper (320) are arranged on the bottom of the rotating toothed cover (300).
2. The anti-clogging hopper for producing gypsum board according to claim 1, characterized in that: A connecting frame (210) is provided at the bottom of the material discharging barrel (200), and a material blocking plate (211) is slidably connected inside the connecting frame (210).
3. The anti-clogging hopper for producing gypsum board according to claim 2, characterized in that: The outer circumferential wall of the discharge barrel (200) is provided with an inclined pressing frame (220) and a fixing plate (230), a rotating motor (231) is provided at the bottom of the fixing plate (230), and an output end of the rotating motor (231) is connected to a gear (232) meshing with the rotating toothed cover (300).
4. The anti-clogging hopper for producing gypsum board according to claim 3, characterized in that: A fixing ring (331) is arranged on the inner wall of the fixing cylinder (330), a spring (332) is arranged on the top of the fixing ring (331), and a guide groove (333) is opened on the inner wall of the fixing cylinder (330).
5. The anti-clogging hopper for producing gypsum board according to claim 4, characterized in that: The end of the spring (332) is connected to a connecting ring (340), and the circumferential outer wall of the connecting ring (340) is provided with a guide sliding block (341) matching the guide sliding groove (333).
6. The anti-clogging hopper for producing gypsum board according to claim 5, characterized in that: A connecting rod (342) is fixedly sleeved inside the connecting ring (340), a connecting column (343) is arranged at the bottom of the connecting rod (342), and a discharge blade (344) is arranged on the circumferential outer wall of the connecting column (343).
7. The anti-clogging hopper for producing gypsum board according to claim 6, characterized in that: The top of the connecting rod (342) extends to the outside of the top of the rotating toothed cover (300), and the outer wall of the connecting rod (342) is also rotatably connected to a rotating roller (345).