Garbage compressor and garbage transfer station
By setting up a loading and compression mechanism assembly in the garbage compressor, the loading and compression functions are concentrated, and the existing garbage compressors have been solved, which is complicated, heavy and high cost, and the equipment structure is simplified and performance is improved.
Patent Information
- Application Number
- CN202422019170.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing garbage compressors have complex structures, high weight, high cost and many failure points, resulting in poor equipment performance.
By setting up a loading and compression mechanism assembly, including a compression frame, a hopper assembly and a hopper turnover mechanism, the loading and compression functions are concentrated on the hopper assembly, simplifying the equipment structure, and achieving the compression and flipping of garbage through articulation and cylinder drive.
The functional structure of the equipment is simplified, the self-weight of the equipment is reduced, the production cost is reduced, and the efficiency and reliability of the equipment are improved.
Smart Images

Figure CN222922212U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of garbage compression, and particularly to a garbage compressor and a garbage transfer station. Background Art
[0002] The existing cabinet-separated top scraping and pressing type garbage compressor basically consists of four major parts: a frame, a garbage bin, a feeding mechanism, and a compression mechanism. The main function of the garbage bin is to store garbage; the main function of the feeding mechanism is to put garbage into the garbage bin; the main function of the compression mechanism is to compress the garbage put into the feeding port of the garbage bin by the feeding mechanism into the garbage bin, and at the same time achieve the effect of compression and volume reduction.
[0003] For example, the utility model patent with the patent number 202023050826.9 and the name of "A Swing Docking Oblique Pressing Type Garbage Compression Transfer Station" relates to the technical field of garbage transfer stations, and specifically relates to a swing docking oblique pressing type garbage compression transfer station, which includes a guide rail frame, a garbage bin, and two swing arm bases installed on the ground. Each swing arm base is connected with two swing arms. Above the multiple swing arms, a garbage compressor is connected. The swing arm base, the swing arms, and the garbage compressor form a four-bar linkage mechanism. The garbage compressor is also provided with a feeding mechanism; the swing arm drives the whole garbage compressor to move, so that the garbage compressor is docked with and separated from the garbage bin; the garbage compressor compresses and pushes the garbage into the garbage bin; the hopper mechanism is used for flipping and feeding the garbage. In this utility model, the garbage compressor and the garbage bin are separated, so that the garbage compressor does not occupy the internal volume of the garbage bin, and can also avoid the garbage compressor being soaked in sewage, ensuring the service life; the hook arm vehicle can lift the garbage bin in place, and the space required in the horizontal docking direction is small.
[0004] However, in this existing technology, the cabinet-separated top scraping and pressing type garbage compressor includes four main parts: a frame, a garbage bin, a feeding mechanism, and a compression mechanism. Among them, the feeding mechanism and the compression mechanism belong to two different mechanisms and exist independently, which directly leads to a complex structure, large weight, high cost, and many failure points of the equipment. Utility Model Content
[0005] In order to solve the above technical problems, the purpose of this utility model is to provide a garbage compressor and a garbage transfer station that can simplify the structure and reduce the self-weight.
[0006] The technical solution provided by this utility model is as follows:
[0007] A garbage compressor, which is used to cooperate with a garbage bin to compress garbage, includes a feeding and compressing mechanism assembly; the feeding and compressing mechanism assembly includes a compressor frame, a hopper assembly, and a hopper flipping mechanism; the compressor frame is hinged to the main frame, the hopper assembly is hinged to the compressor frame, and the hopper flipping mechanism connects the compressor frame and the hopper assembly and is used to drive the hopper assembly to flip relative to the compressor frame; the hopper assembly includes an outer hopper, an inner hopper, and a compression oil cylinder, the outer hopper and the inner hopper are sleeved, the inner hopper is slidably connected inside the outer hopper, one end of the compression oil cylinder is hinged to the outer hopper, and the other end is hinged to the inner hopper; after the hopper assembly is in the lowered state to receive garbage, the hopper flipping mechanism flips the hopper assembly relative to the compressor frame to the upward-flipped state, throws the garbage into the garbage bin, and then the compression oil cylinder extends to drive the inner hopper to extend relative to the outer hopper to compress the garbage.
[0008] Preferably, after the compression is completed, the compression oil cylinder retracts to drive the inner hopper to retract a certain distance, and then the hopper flipping mechanism pushes the hopper assembly to rotate around the rotation point to realize reverse flipping, so that the hopper assembly returns to the lowered state, and the compression oil cylinder continues to retract to drive the inner hopper to retract in place during the reverse flipping process.
[0009] Preferably, in the lowered state, the hopper assembly is basically horizontal with the opening facing upward; in the upward-flipped state, the hopper assembly is basically horizontal with the opening facing downward.
[0010] Preferably, it further includes a main frame, the main frame straddles both sides of the garbage bin, and the feeding and compressing mechanism assembly is hinged to the upper end of the main frame and can swing above the main frame.
[0011] Preferably, the main frame includes a fixed rod, a swing rod, and a lifting oil cylinder, the lower end of the swing rod is hinged to the fixed rod, and the upper end is hinged to the feeding and compressing mechanism assembly, the lower end of the lifting oil cylinder is hinged to the fixed rod, and the upper end is hinged to the feeding and compressing mechanism assembly; after the garbage bin is filled with materials, the hopper assembly stops in the upward-flipped state, the lifting oil cylinder extends to drive the feeding and compressing mechanism assembly to move, and the feeding and compressing mechanism assembly completes a swinging action under the constraint of the swing rod to realize the separation of the feeding and compressing mechanism assembly from the garbage bin.
[0012] Preferably, the hopper flipping mechanism includes a hopper swing arm, a hopper connecting rod, and a tipping oil cylinder, the hopper swing arm, the hopper connecting rod, and the tipping oil cylinder are sequentially hinged, the front end of the hopper swing arm is hinged to the hopper assembly, the rear end of the tipping oil cylinder is hinged to the compressor frame, and the hopper connecting rod is also hinged to the compressor frame, so that the hopper assembly realizes flipping relative to the compressor frame under the drive of the tipping oil cylinder through the hopper swing arm and the hopper connecting rod.
[0013] Preferably, the hopper flipping mechanism enables the hopper assembly to flip 180° relative to the compressor frame.
[0014] A garbage transfer station includes a garbage compressor and a garbage bin as described above.
[0015] Preferably, an opening is provided at the top of the garbage bin, and the opening is adapted to the hopper assembly in the up-turned state, so that when the hopper assembly is in the up-turned state, it covers the opening.
[0016] Preferably, a sealing door is provided at the top of the garbage bin for closing and opening the opening.
[0017] Compared with the prior art, the garbage compressor and the garbage transfer station of the present utility model simplify the equipment functional structure, directly reduce the equipment self-weight, and lower the manufacturing cost by setting up a feeding and compressing mechanism assembly, which includes a compressor frame, a hopper assembly, and a hopper turning mechanism, and concentrating the feeding and compressing functions on the hopper assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
[0019] Figure 1 It is a schematic structural diagram of the garbage transfer station (the hopper assembly is in the up-turned state) in the embodiment of the present utility model;
[0020] Figure 2 For Figure 1 It is a schematic structural diagram of the shown garbage transfer station (the hopper assembly is in the lowered state);
[0021] Figure 3 For Figure 1 It is a schematic structural diagram of the shown garbage transfer station (the main frame is in the lifted state);
[0022] Figure 4 For Figure 1 It is a schematic structural diagram of the hopper assembly (the inner hopper is in the retracted state) in the shown garbage transfer station;
[0023] Figure 5 For Figure 4 It is a schematic structural diagram of the shown hopper assembly (the inner hopper is in the extended state);
[0024] Figure 6 For Figure 1 It is a schematic diagram of the operation process of the shown garbage transfer station. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope protected by this application.
[0026] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly disposed on the other element; when an element is referred to as "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0027] It should be understood that the orientation or positional relationship indicated by terms such as "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to this application.
[0028] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of this application, the meaning of "a plurality of" and "several" is two or more, unless otherwise clearly and specifically defined.
[0029] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in this technology to understand and read, and are not used to limit the limiting conditions under which this application can be implemented. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that this application can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in this application.
[0030] As Figures 1 to 6 shown, an embodiment of the present utility model provides a garbage transfer station, including a main frame 1, a feeding and compressing mechanism assembly 2, and a garbage bin 3.
[0031] The main frame 1 and the feeding and compressing mechanism assembly 2 are combined to form a garbage compressor, which cooperates with the garbage bin 3 to compress garbage. The main frame 1 straddles both sides of the garbage bin 3, so that the garbage bin 3 is movably placed inside the main frame 1. In this way, a chassis-separated structure is formed, where the garbage compressor is independent of the garbage bin, and the garbage bin can be transported away by a garbage truck alone. Of course, in other embodiments, the chassis-separated structure may not be adopted. For example, the main frame is not provided, and the feeding and compressing mechanism is directly installed on the garbage bin.
[0032] In this embodiment, the feeding and compressing mechanism assembly 2 is hinged to the upper end of the main frame 1 and can swing above the main frame 1. Specifically, the main frame 1 includes a fixed rod 11, a swing rod 12, and a lifting oil cylinder 13. The lower end of the swing rod 12 is hinged to the fixed rod 11, the upper end is hinged to the feeding and compressing mechanism assembly 2, and the lower end of the lifting oil cylinder 13 is hinged to the fixed rod 11, and the upper end is hinged to the feeding and compressing mechanism assembly 2. After the garbage bin 3 is filled with materials, the feeding and compressing mechanism assembly 2 stops in the up-turned state, the lifting oil cylinder 13 extends, driving the feeding and compressing mechanism assembly 2 to move. The feeding and compressing mechanism assembly 2 completes a horizontal swing action under the restraint of the swing rod 12, realizing the separation between the feeding and compressing mechanism assembly 2 and the garbage bin 3, so that the garbage bin 3 can be horizontally pulled out by a garbage truck. Of course, in other embodiments, other structures can also be used to make the feeding and compressing mechanism assembly swing above the main frame.
[0033] In this embodiment, the feeding and compressing mechanism assembly 2 includes a compressor frame 21, a hopper assembly 22, and a hopper turning mechanism. The compressor frame 21 is hinged to the swing rod 12 of the main frame 1, the hopper assembly 22 is hinged to the compressor frame 21, and the hopper turning mechanism connects the compressor frame 21 and the hopper assembly 22 and is used to drive the hopper assembly 22 to turn relative to the compressor frame 21. The hopper assembly 22 includes an outer hopper 221, an inner hopper 222, and a compression oil cylinder 223. The outer hopper 221 and the inner hopper 222 are sleeved, the inner hopper 222 is slidably connected inside the outer hopper 221, one end of the compression oil cylinder 223 is hinged to the outer hopper 221, and the other end is hinged to the inner hopper 222. After the hopper assembly 22 is in the lowered state to receive garbage delivery, the hopper turning mechanism turns the hopper assembly 22 relative to the compressor frame 21 to the up-turned state, throws the garbage into the garbage bin 3, and then the compression oil cylinder 223 extends, driving the inner hopper 222 to extend relative to the outer hopper 221 to compress the garbage. And after the compression is completed, the compression oil cylinder 223 retracts to drive the inner hopper 222 to retract a certain distance, and then the hopper turning mechanism pushes the hopper assembly 22 to rotate around the rotation point to realize reverse turning, so that the hopper assembly 22 returns to the lowered state for convenient next feeding. During the reverse turning process, the compression oil cylinder 223 continues to retract to drive the inner hopper 222 to retract in place.
[0034] In this embodiment, the hopper turning mechanism includes a hopper swing arm 23, a hopper connecting rod 24, and a tipping oil cylinder 25
[0035] The hopper swing arm 23, the hopper connecting rod 24, and the tipping cylinder 25 are hinged in sequence. The front end of the hopper swing arm 23 is hinged to the hopper assembly 22, and the rear end of the tipping cylinder 25 is hinged to the compressor frame 21. The hopper connecting rod 24 is also hinged to the compressor frame 21, so that the hopper assembly 22 can be flipped relative to the compressor frame 21 under the drive of the tipping cylinder 25 through the hopper swing arm 23 and the hopper connecting rod 24. In this embodiment, the hopper tipping mechanism enables the hopper assembly 22 to be flipped 180° relative to the compressor frame 21. In the lowered state, the hopper assembly 22 is substantially horizontal with the opening facing upward; in the up-turned state, the hopper assembly 22 is substantially horizontal with the opening facing downward. Of course, in other embodiments, the hopper tipping mechanism can also adopt other structures.
[0036] In this embodiment, an opening 31 is provided at the top of the trash bin 3, and the opening 31 is adapted to the hopper assembly 22 in the up-turned state, so that when the hopper assembly 22 is in the up-turned state, it covers the opening 31. A sealing door 32 is also provided at the top of the trash bin 3 for closing and opening the opening 31.
[0037] As Figure 6 shown, the operation process of the trash transfer station in this embodiment is described as follows.
[0038] The first step: At the beginning, the hopper assembly 22 is in the lowered state to receive garbage. Garbage is put into the hopper assembly 22 (such as S1 in Figure 6 ). After being filled, the tipping cylinder 25 extends, driving the hopper swing arm 23 to rotate. The hopper swing arm 23 drives the hopper connecting rod 24, and the hopper connecting rod 24 pulls the hopper assembly 22 to rotate around the rotation point to achieve a 180° flip and complete the feeding action (such as S2 and S3 in Figure 6 );
[0039] The second step: The compression cylinder 223 extends, driving the inner hopper 222 to extend relative to the outer hopper 221 to press the garbage into the trash bin 3 (such as S4 in Figure 6 );
[0040] The third step: After the compression is completed, the compression cylinder 223 retracts to drive the inner hopper 222 to retract a certain distance to release the extrusion force between the inner hopper 222 and the garbage (such as S5 in Figure 6 ). Then the tipping cylinder 25 retracts, driving the hopper swing arm 23 to rotate. The hopper swing arm 23 drives the hopper connecting rod 24, and the hopper connecting rod 24 pushes the hopper assembly 22 to rotate around the rotation point to achieve a reverse 180° flip and complete the lowering action of the hopper assembly 22 (such as S6 in Figure 6 ) to prepare for the next feeding. During the reverse flipping process, the compression cylinder 223 continues to retract to drive the inner hopper 222 to retract in place;
[0041] Step 4: Repeat the actions of the previous three steps until the trash bin 3 is full of garbage, the hopper assembly 22 stops in the upward turning state, the lifting oil cylinder 13 extends, driving the feeding and compressing mechanism assembly 2 to move, and the feeding and compressing mechanism assembly 2 completes the horizontal swing action under the constraint of the swing rod 12, realizing the separation of the feeding and compressing mechanism assembly 2 from the trash bin 3 (such as Figure 6 in S7);
[0042] Step 5: The garbage truck (preferably a detachable body garbage truck) hooks the trash bin. After the trash bin is hooked onto the truck, use the hydraulic power on the detachable body garbage truck to pull the closing door 32 to close the opening 31 on the trash bin 3, and then carry out transportation (such as Figure 6 in S8).
[0043] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A garbage compressor, used in conjunction with a garbage bin to compress garbage, characterized in that: It includes a feeding compression mechanism assembly; the feeding compression mechanism assembly includes a compressor frame, a hopper assembly, and a hopper turning mechanism; the compressor frame is hinged to the main frame, the hopper assembly is hinged to the compressor frame, and the hopper turning mechanism connects the compressor frame and the hopper assembly, and is used to drive the hopper assembly to turn over relative to the compressor frame; the hopper assembly includes an outer hopper, an inner hopper, and a compression cylinder, the outer hopper and the inner hopper are sleeved together, the inner hopper is slidably connected to the outer hopper, one end of the compression cylinder is hinged to the outer hopper, and the other end is hinged to the inner hopper; after the hopper assembly is in a lowered state to receive garbage, the hopper turning mechanism turns the hopper assembly to an upward state relative to the compressor frame, and throws the garbage into the garbage bin, and then the compression cylinder extends, driving the inner hopper to extend relative to the outer hopper to compress the garbage.
2. The garbage compactor according to claim 1, characterized in that: After the compression is completed, the compression cylinder retracts to drive the inner hopper back a certain distance, and then the hopper flipping mechanism pushes the hopper assembly to rotate around the rotation point to achieve reverse flipping, so that the hopper assembly returns to the lowered state. During the reverse flipping process, the compression cylinder continues to retract to drive the inner hopper back into place.
3. The garbage compactor according to claim 1, characterized in that: When in the lowered state, the hopper assembly is substantially horizontal, with the opening facing upward; when in the flipped-up state, the hopper assembly is substantially horizontal, with the opening facing downward.
4. The garbage compactor according to claim 1, characterized in that: The utility model also comprises a main frame, which is arranged across two sides of the garbage bin. The loading and compressing mechanism assembly is hinged to the upper end of the main frame and can swing above the main frame.
5. The garbage compactor according to claim 4, characterized in that: The main frame includes a fixed rod, a rocker arm, and a lifting cylinder. The lower end of the rocker arm is hinged to the fixed rod, and the upper end is hinged to the feeding compression mechanism assembly. The lower end of the lifting cylinder is hinged to the fixed rod, and the upper end is hinged to the feeding compression mechanism assembly. After the garbage bin is loaded, the hopper assembly stops in an upward flip state, the lifting cylinder extends out, and drives the feeding compression mechanism assembly to move. The feeding compression mechanism assembly completes a horizontal swinging action under the constraint of the rocker arm, thereby realizing the separation of the feeding compression mechanism assembly from the garbage bin.
6. The garbage compactor according to claim 1, characterized in that: The hopper tipping mechanism comprises a hopper swing arm, a hopper connecting rod and a bucket cylinder. The hopper swing arm, the hopper connecting rod and the bucket cylinder are hinged in sequence. The front end of the hopper swing arm is hinged to the hopper assembly, the rear end of the bucket cylinder is hinged to the compressor frame, and the hopper connecting rod is also hinged to the compressor frame, so that the hopper assembly can be flipped relative to the compressor frame through the hopper swing arm and the hopper connecting rod under the drive of the bucket cylinder.
7. The garbage compactor according to claim 1, characterized in that: The hopper turning mechanism enables the hopper assembly to turn 180 degrees relative to the compression frame.
8. A garbage transfer station, characterized in that: It comprises a garbage compactor and a garbage bin as described in any one of claims 1 to 7.
9. The garbage transfer station according to claim 8, characterized in that: The top of the garbage bin is provided with an opening, and the opening is matched with the hopper assembly in the flipped-up state, so that when the hopper assembly is in the flipped-up state, the cover is arranged above the opening.
10. The garbage transfer station according to claim 8, characterized in that: A sealing door is provided on the top of the trash bin for closing and opening the opening.
Citation Information
Patent Citations
Swing butt joint inclined pressing type garbage compression transfer station
CN214191191U
Cited By
Garbage compression station
CN121063115A