Bottle conveying device entering clean area
By designing a bottle conveying device for oral liquid bottles, the bottle is easily cracked, dropped and cross-contaminated in traditional methods, and the bottle is safe, smoothly transmitted and efficient in production.
Patent Information
- Application Number
- CN202421898100.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-07
AI Technical Summary
When the traditional method transfers oral liquid bottles from non-clean areas to clean areas, the bottles are easily broken and the ground is lost, and there are problems such as cross-contamination and non-compliance with the GMP requirements of the quality management specification.
Design a bottle conveying device entering a clean area, and by improving on the transfer window, the bottle conveying task can be completed with only one operator, reducing labor costs and reducing the risk of glass bottle falling. The device includes an external conveying structure, an internal conveying structure, a transition plate and an air conditioning air outlet. Through a combination of horizontal conveying and oblique conveying, the bottle can be safe and smoothly transmitted.
It reduces the labor intensity of overcoming gravity on the bottle, reduces the uncontrollable drops at the high level of the bottle and the tilted slide operation, and improves production safety and smoothness. Usually, only one operator can complete the bottle feeding task.
Smart Images

Figure CN222922277U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of oral liquid preparation, and particularly relates to a bottle conveying device for entering a clean area, and more particularly to a bottle conveying device for feeding an oral liquid bottle into a cleaning device in the clean area. Background Technique
[0002] In the production line of oral liquid, in order to avoid air pollution of the oral liquid, it is often necessary to establish a clean area on the production line, and glass bottles are sent in through a material transfer window opened on the side wall of the clean area wall.
[0003] The glass bottles are loaded into turnover trays. The traditional method is to unpack from the original carton packaging and then load them into a specified stainless steel tray. After a certain number, they are transferred from the non-clean area to the clean area (through a buffer room and changing clean clothes), and then transferred to the buffer room with the stainless steel tray, and then transferred to an automatic bottle washing machine for cleaning, and finally the oral liquid can be filled into the glass bottle. Or the stainless steel tray is sent from the non-clean area to the clean area through the transfer window. The gate of the transfer window needs to be opened and closed repeatedly, and the operator needs to hold the tray.
[0004] For example, the patent with the application number CN202123234011.0 discloses a transfer window device, including: a box body used as a material transfer path, which transfers materials from a positive-pressure material supply area to a material storage area through the box body; the box body includes a first partition in the upper part and a second partition in the lower part, the pressure of the first partition is higher than that of the second partition and lower than that of the material supply area; a first material transfer unit arranged between the first partition and the material supply area for transferring materials from the material supply area to the first partition; a second material transfer unit arranged between the first partition and the second partition for transferring materials from the first partition to the second partition; a controller for controlling the first material transfer unit and the second material transfer unit to alternately execute material transfer. The first material transfer unit includes a lifting door capable of opening and closing the transfer path between the material supply area and the first partition; the second material transfer unit includes a flip door capable of opening and closing the transfer path between the first partition and the second partition, and the lifting door and the flip door are controlled by the controller to alternately open and close to execute material transfer.
[0005] Such multiple transfers are prone to the phenomena of bottle breakage and dropping to the ground. And passing back and forth between the clean area and the non-clean area through the stainless steel tray is a cross-contamination behavior for the requirements of Good Manufacturing Practice (GMP) for drug production quality management; this will reduce the quality of drugs. And using a transfer window usually requires four operators (two in the non-clean area, one for unpacking and the other for sending the tray; two in the clean area, one for receiving the tray and the other for putting the glass bottle into the washing machine), and there is also a risk of the glass bottle dropping. Summary of the Utility Model
[0006] To solve the above problems, an embodiment of the present utility model provides a bottle conveying device for entering a clean area. This patent makes improvements on the transfer window, only requiring one operator, reducing labor costs; and there is basically no risk of glass bottles falling. The technical solution is as follows:
[0007] An embodiment of the present utility model provides a bottle conveying device for entering a clean area. The non-clean area 1 and the clean area 3 are arranged side by side front and back, and there is a partition wall 2 between them. A transfer window 4 is provided on the partition wall 2; the bottle conveying device includes an outer conveying structure 5, an inner conveying structure 7, a transition plate 6, and an air-conditioning air outlet 8. The outer conveying structure 5 and the transition plate 6 are both horizontally arranged along the front-back direction. The inner conveying structure 7 is obliquely downward from front to back and its rear end is connected to a cleaning device. The transition plate 6 is located at the lower inner part of the transfer window 4. The outer conveying structure 5, the transition plate 6, and the inner conveying structure 7 are connected in sequence from front to back; the air-conditioning air outlet 8 is provided on the front side of the partition wall 2, which is directly above the outer conveying structure 5 and is connected to an air-conditioning system through a pipeline; both the outer conveying structure 5 and the inner conveying structure 7 include a conveyor belt 15 and guardrails 16 on its left and right sides. The guardrails 16 of the outer conveying structure 5 pass through the transfer window 4 backward and are connected to the corresponding side guardrails 16 of the inner conveying structure 7. A case-unpacking platform 9 is provided at the front part of the outer conveying structure 5; the case-unpacking platform 9 is located between the front parts of the two guardrails 16, is horizontally arranged along the front-back direction, and is flush with the conveyor belt 15; the surfaces of the case-unpacking platform 9 and the transition plate 6 are both smooth.
[0008] Further, a control switch 10 for controlling the outer conveying structure 5 is provided on the front side of the partition wall 2 in the present embodiment of the utility model, and is located on the left or right side of the transfer window 4.
[0009] Further, a relative pressure gauge 11 is provided on the front side of the partition wall 2 in the present embodiment of the utility model, and is located on the left or right side of the transfer window 4.
[0010] Further, a placement box is provided on the left or right side of the outer conveying structure 5 in the present embodiment of the utility model, and a utility knife is placed in the placement box.
[0011] Further, a gate 12 is provided on the front side of the partition wall 2 in the present embodiment of the utility model, and is located above the transfer window 4. The gate 12 is vertically arranged and can be adjusted up and down, and is directly above the outer conveying structure 5.
[0012] Specifically, the transfer window 4 in the present embodiment of the utility model is a vertically arranged rectangular window, and the rear ends of the two guardrails 16 of the outer conveying structure 5 are respectively located on the adjacent inner sides of the left and right sides of the transfer window 4.
[0013] Furthermore, rollers are provided at the bottom of the outer conveying structure 5 in the embodiment of the present utility model, and the left and right sides of the rear end thereof are respectively fixed to the partition wall 2 through two L-shaped fixing members 13. The L-shaped fixing member 13 includes a longitudinal arm arranged in the front-rear direction and a transverse arm outside the rear end of the longitudinal arm. The transverse arm is fixed to the front side of the partition wall 2. A strip-shaped hole is provided in the longitudinal arm in the front-rear direction, and it is fixed to the left or right side of the outer conveying structure 5 through a locking bolt passing through the strip-shaped hole.
[0014] Specifically, the air-conditioning air outlet 8 in the embodiment of the present utility model is a square pipe structure, which is arranged vertically downward, its lower end is horizontal and it is provided with a filter screen, and it is located directly above the rear part of the conveyor belt 15 of the outer conveying structure 5.
[0015] Among them, both the outer conveying structure 5 and the inner conveying structure 7 in the embodiment of the present utility model include a frame 14, a conveyor belt 15 and two guardrails 16 thereon. The conveyor belt 15 includes two chains arranged side by side left and right, a chain mesh between the two chains, multiple rod strips arranged side by side front and back, and multiple side baffle pieces 17 inside the chains. The rod strips are fixed to the chain mesh, and their left and right ends are fixed to the corresponding chain links of the two chains. One side baffle piece 17 is correspondingly arranged inside each chain link. The side baffle pieces 17 of adjacent two chain links are staggered left and right and adjacent; the guardrails 16 are arranged in the front-rear direction, they are located directly above the corresponding ends of the chain mesh, they are located adjacent above the side baffle pieces 17, and they are flush with the side baffle pieces 17 on the corresponding side; for the outer conveying structure 5, the unpacking platform 9 is fixed to the frame, and the front and rear ends of the guardrail 16 respectively extend forward and backward relative to the conveyor belt 15 and are respectively located adjacent above the unpacking platform 9 and the transition plate 6; the side baffle piece 17 is perpendicular to the chain mesh, it is an isosceles trapezoidal piece with a smaller upper part and a larger lower part, and its lower end is fixed to the inside of the chain.
[0016] Specifically, the height of the outer conveying structure 5 in the embodiment of the present utility model is 0.8 - 1.2 m, and its length is 0.8 - 1.5 m; the length of the unpacking platform 9 is 25 - 40 cm.
[0017] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows:
[0018] 1. Reduce the labor intensity of overcoming gravity to place the bottles (requiring to lift the stainless steel tray).
[0019] 2. The bottles do not need to be lifted high, which is beneficial to safe production.
[0020] 3. Place the bottles horizontally, the equipment runs more smoothly, the production is more smooth, and the outer conveying structure can be controlled.
[0021] 4. Reduce the bottle loss rate caused by factors such as the bottles falling from a high place and the uncontrollable operation of the bottles on the inclined slideway.
[0022] 5. The number of production personnel is reduced. Usually, only one operator is required (standing beside the outer conveying structure for operation, mainly for unpacking and placing the glass bottles on the conveyor belt). BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 FIG. is a schematic structural diagram of a bottle conveying device entering a clean area provided by an embodiment of the present invention;
[0024] Figure 2 FIG. is a schematic structural diagram of a non-clean area;
[0025] Figure 3 FIG. is a schematic structural diagram of an outer conveying structure;
[0026] Figure 4 FIG. is a schematic structural diagram of a combination of a chain and a side baffle.
[0027] In the figures: 1 non-clean area, 2 partition wall, 3 clean area, 4 transfer window, 5 outer conveying structure, 6 transition plate, 7 inner conveying structure, 8 air-conditioning air outlet, 9 unpacking platform, 10 control switch, 11 relative pressure gauge, 12 gate, 13 L-shaped fixing member, 14 frame, 15 conveyor belt, 16 guardrail, 17 side baffle. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings.
[0029] Embodiment 1
[0030] Refer to Figures 1-4 , Embodiment 1 provides a bottle conveying device entering a clean area. The non-clean area 1 and the clean area 3 are arranged side by side in the front and back, and a partition wall 2 is provided therebetween. A transfer window 4 is provided on the partition wall 2. The clean area 3 is provided with an air-conditioning system to provide clean cold air (mostly cold air) or warm air for it. The transfer window 4 is usually a vertically arranged rectangular window. A gate 12 (an existing structure) is provided on the front side of the partition wall 2 and above the transfer window 4. The gate 12 is vertically arranged, and it can be adjusted up and down, and it can control the opening degree of the transfer window 4 (it is necessary to ensure that the glass bottles can pass through, and it cannot be opened too much to ensure the pressure difference between the non-clean area 1 and the clean area 3 and reduce the entry of untreated air into the clean area 3).
[0031] The bottle conveying device in this embodiment includes an external conveying structure 5, an internal conveying structure 7, a transition plate 6, an air-conditioning air outlet 8, a control switch 10, a relative pressure gauge 11, a placement box (not shown in the figure), etc. The external conveying structure 5 and the internal conveying structure 7 are respectively located in the non-clean area 1 and the clean area 3. Both the external conveying structure 5 and the transition plate 6 are horizontally arranged in the front-rear direction. The internal conveying structure 7 is obliquely downward from front to back and its rear end is connected to the feeding conveyor belt of the cleaning device (usually lower). The transition plate 6 is located in the lower part of the transfer window 4 and is specifically a rectangular plate. The external conveying structure 5, the transition plate 6, and the internal conveying structure 7 are connected in sequence from front to back for conveying the glass bottles backward; specifically, the rear end of the conveyor belt 15 of the external conveying structure 5 is connected to and flush with the front end of the transition plate 6, and the rear end of the transition plate 6 is connected to and flush with the front end of the conveyor belt 15 of the internal conveying structure 7. The air-conditioning air outlet 8 is provided on the front side of the partition wall 2, which is directly above the external conveying structure 5, is connected to the air-conditioning system through a pipeline, and is located above the gate 12. In this patent, the transfer window 4 is opened for a long time. The function of the air-conditioning air outlet 8 is to output clean cold air or hot air (consistent with the temperature in the clean area 3) to form an air curtain, reducing the intake of untreated air by the transfer window 4 (the air pressure in the clean area 3 is relatively low). In addition, the air-conditioning air outlet 8 has another function, which cools the operator beside the external conveying structure 5 in summer and warms the operator beside the external conveying structure 5 in winter, providing a good experience for the operator. Specifically, the air-conditioning air outlet 8 is a square pipe structure, which is vertically downward, its lower end is horizontal and is provided with a filter screen, and it is directly above the rear part of the conveyor belt 15 of the external conveying structure 5.
[0032] Among them, both the outer conveying structure 5 and the inner conveying structure 7 include a frame 14, a conveyor belt 15 thereon, and two guardrails 16, etc. The guardrail 16 of the outer conveying structure 5 passes backward through the transfer window 4 and is connected to the corresponding side guardrail 16 of the inner conveying structure 7 (adjacent front and back). The rear ends of the two guardrails 16 of the outer conveying structure 5 are respectively located on the adjacent inner sides of the left and right sides of the transfer window 4. The guardrail 16 is located above the left and right ends of the conveyor belt 15. A case-unpacking platform 9 is provided at the front of the outer conveying structure 5 for the operator to disassemble and assemble the packaging box of the glass bottle and take out the glass bottle. The outer conveying structure 5 is an active conveying structure, and its conveying speed is preferably adjustable. The inner conveying structure 7 is an active or non-active conveying structure (the glass bottles thereon can be conveyed backward by squeezing and tilting). A large number of glass bottles are closely arranged together and are located at the rear of the outer conveying structure 5, the inner conveying structure 7, and the transition plate 6. Specifically, the case-unpacking platform 9 is located between the front parts of the two guardrails 16, is horizontally arranged along the front-back direction, and is flush with the conveyor belt 15. The surfaces of the case-unpacking platform 9 and the transition plate 6 are both smooth. The control switch 10 is provided on the front side of the partition wall 2 and is located on the left or right side of the transfer window 4, and is used to control the outer conveying structure 5. When the outer conveying structure 5 is almost full of glass bottles, the outer conveying structure 5 can be turned off or its speed can be slowed down. At the same time, the operator stops putting glass bottles onto the outer conveying structure 5. The relative pressure gauge 11 is provided on the front side of the partition wall 2 and is located on the left or right side of the transfer window 4, and is used to detect the relative air pressure between the non-clean area 1 and the clean area 3. The placement box is provided on the left or right side of the frame 14 of the outer conveying structure 5. A utility knife (for disassembling and assembling the packaging box of the glass bottle) is placed in the placement box. The placement box is specifically a vertically arranged rectangular box with an open top. The gate 12 is located directly above the outer conveying structure 5. The gate 12 can be adjusted up and down according to the reading of the relative pressure gauge 11.
[0033] Further, referring to Figure 2 , rollers (a plurality of them, specifically universal wheels) are provided at the bottom of the outer conveying structure 5 in the embodiment of the present utility model, and the left and right sides of the rear end thereof are respectively fixed to the partition wall 2 through two L-shaped fixing members 13. The rear end of the frame 14 of the outer conveying structure 5 abuts against the front side of the partition wall 2. Among them, the L-shaped fixing member 13 includes a longitudinal arm arranged along the front-back direction and a transverse arm on the outer side of the rear end of the longitudinal arm, and the transverse arm is fixed to the front side of the partition wall 2. A strip-shaped hole is provided on the longitudinal arm along the front-back direction, and it is fixed to the left or right side of the frame 14 of the outer conveying structure 5 through a locking bolt passing through the strip-shaped hole. Both the transverse arm and the locking bolt are arranged along the left-right direction. Loosening the locking bolt can finely adjust the outer conveying structure 5 back and forth. Removing the locking bolt can remove the outer conveying structure 5.
[0034] Among them, referring to Figure 4, the conveyor belt 15 in the embodiment of the present utility model includes two chains arranged side by side left and right, a chain mesh between the two chains, multiple rod bars arranged side by side front and back, and multiple side baffle plates 17 inside the chains, etc. The chains and the chain mesh are both arranged along the front-back direction, and the rod bars are arranged along the left-right direction. The combined structure of the chains, the chain mesh, and the rod bars is the same as that of the prior art. The rod bars are fixed on the chain mesh, and their left and right ends are respectively fixed on the corresponding chain links of the two chains. A side baffle plate 17 is correspondingly arranged inside each chain link. The side baffle plates 17 of adjacent two chain links are arranged staggeredly left and right and are adjacent. Multiple side baffle plates 17 on the same side form a side baffle arranged along the front-back direction. The guardrail 16 is arranged along the front-back direction. It is located directly above the corresponding end of the chain mesh, it is located adjacent above the side baffle plate 17, and its (specifically the inner side) is flush with the corresponding side of the side baffle plate 17 (specifically the inner side). For the outer conveying structure 5, the unpacking platform 9 is fixed on the machine frame. The front and rear ends of the guardrail 16 respectively extend forward and backward relative to the conveyor belt 15 and are respectively located adjacent above the unpacking platform 9 and the transition plate 6. The middle part of the guardrail 16 is located above the side baffle plate 17. The side baffle plate 17 is perpendicular to the chain mesh, it is perpendicular to the rod bar, it is an isosceles trapezoidal sheet with a smaller upper part and a larger lower part, and its lower end is fixed inside the chain. Specifically, the height of the outer conveying structure 5 is 0.8 - 1.2 m for the convenience of the operator to operate (it can also be coordinated with the height of the lower part of the original transfer window 4), and its length is 0.8 - 1.5 m. The widths of the outer conveying structure 5 and the inner conveying structure 7 are equal. Its width is smaller than the width of the transfer window 4. Its width is coordinated with the feeding conveyor belt of the cleaning device, and its width is preferably greater than the left-right width of the packing box. The length of the unpacking platform 9 is 25 - 40 cm, and its length is greater than the length of the packing box in the front-back direction.
[0035] Embodiment 2
[0036] See Figure 2 , Embodiment 2 provides a bottle conveying device for entering the clean area. Its structure is basically the same as that of Embodiment 1, and the differences are as follows: In this embodiment, the control switch 10 and the relative pressure gauge 11 are respectively located on the left and right sides of the transfer window 4. The placement box is located at the rear right of the outer conveying structure 5 (avoiding the operator), and the driving motor of the outer conveying structure 5 is located at the rear left.
[0037] Embodiment 3
[0038] Embodiment 3 provides a bottle conveying device for entering the clean area. Its structure is basically the same as that of Embodiment 1, and the differences are as follows: In this embodiment, the height of the outer conveying structure 5 is 1 m, its length is 1.2 m, and its width is 0.5 m. The length of the unpacking platform 9 is 35 cm.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A bottle conveying device for entering a clean area, wherein a non-clean area (1) and a clean area (3) are arranged side by side in front and back and a partition wall (2) is provided between them, and a transfer window (4) is provided on the partition wall (2); characterized in that: The bottle conveying device comprises an external conveying structure (5), an internal conveying structure (7), a transition plate (6) and an air conditioning outlet (8); the external conveying structure (5) and the transition plate (6) are both arranged horizontally in the front-to-back direction; the internal conveying structure (7) is arranged obliquely downward from front to back and its rear end is connected to the cleaning device; the transition plate (6) is located in the lower inner part of the transfer window (4); the external conveying structure (5), the transition plate (6) and the internal conveying structure (7) are connected in sequence from front to back; the air conditioning outlet (8) is arranged on the front side of the partition wall (2), which is located directly above the external conveying structure (5) and is connected to the cleaning device through the pipe. The outer conveying structure (5) and the inner conveying structure (7) both include a conveyor belt (15) and guardrails (16) on both sides thereof; the guardrail (16) of the outer conveying structure (5) passes through the transfer window (4) backward and is connected to the corresponding side guardrail (16) of the inner conveying structure (7); a box unloading platform (9) is provided at the front of the outer conveying structure (5); the box unloading platform (9) is located between the front parts of the two guardrails (16), is horizontally arranged in the front-to-back direction, and is flush with the conveyor belt (15); the surfaces of the box unloading platform (9) and the transition plate (6) are both smooth.
2. The bottle conveying device for entering a clean area according to claim 1, characterized in that: A control switch (10) for controlling the external conveying structure (5) is provided on the front side of the partition wall (2) and located on the left or right side of the transfer window (4).
3. The bottle conveying device for entering a clean area according to claim 1, characterized in that: A relative pressure gauge (11) is provided on the front side of the partition wall (2) and on the left or right side of the transfer window (4).
4. The bottle conveying device for entering a clean area according to claim 1, characterized in that: A placement box is provided on the left side or the right side of the outer conveying structure (5), and a utility knife is placed in the placement box.
5. The bottle conveying device for entering a clean area according to claim 1, characterized in that: A gate (12) is provided on the front side of the partition wall (2) and located above the transfer window (4); the gate (12) is arranged vertically and can be adjusted up and down, and is located directly above the external conveying structure (5).
6. The bottle conveying device for entering a clean area according to claim 1, characterized in that: The transfer window (4) is a vertically arranged rectangular window, and the rear ends of the two guardrails (16) of the external conveying structure (5) are respectively located on the adjacent inner sides of the left and right sides of the transfer window (4).
7. The bottle conveying device for entering a clean area according to claim 1, characterized in that: The bottom of the external transport structure (5) is provided with a roller, and the left and right sides of the rear end thereof are respectively fixed to the partition wall (2) by two L-shaped fixing members (13), wherein the L-shaped fixing member (13) comprises a longitudinal arm arranged along the front-to-back direction and a transverse arm on the outer side of the rear end of the longitudinal arm, and the transverse arm is fixed to the front side of the partition wall (2); a strip hole is provided on the longitudinal arm along the front-to-back direction, and the longitudinal arm is fixed to the left or right side of the external transport structure (5) by a locking bolt passing through the strip hole.
8. The bottle conveying device for entering a clean area according to claim 1, characterized in that: The air-conditioning outlet (8) is a square tube structure, which is arranged vertically downward, with its lower end being horizontal and provided with a filter, and is located directly above the rear of the conveyor belt (15) of the external conveying structure (5).
9. The bottle conveying device for entering a clean area according to claim 1, characterized in that: The outer conveying structure (5) and the inner conveying structure (7) both comprise a frame (14) and a conveyor belt (15) and two guardrails (16) thereon; the conveyor belt (15) comprises two chains arranged side by side on the left and right, a chain net between the two chains, a plurality of rods arranged side by side in the front and back, and a plurality of side baffles (17) on the inner sides of the chains; the rods are fixed on the chain net and their left and right ends are fixed on the corresponding chain links of the two chains; a side baffle (17) is correspondingly arranged on the inner side of each chain link, and the side baffles (17) of two adjacent chain links are staggered and adjacent to each other on the left and right sides; The guardrail (16) is arranged in the front-to-back direction, and is located directly above the corresponding end of the chain net, and is located adjacent to and above the side baffle (17), and is flush with the side baffle (17) on the corresponding side; for the external conveying structure (5), the unpacking platform (9) is fixed on the frame, and the front and rear ends of the guardrail (16) extend forward and backward respectively relative to the conveyor belt (15) and are located adjacent to and above the unpacking platform (9) and the transition plate (6), respectively; the side baffle (17) is perpendicular to the chain net, and is an isosceles trapezoidal piece with a small upper part and a large lower part, and its lower end is fixed to the inner side of the chain.
10. The bottle conveying device for entering a clean area according to claim 1, characterized in that: The height of the outer conveying structure (5) is 0.8-1.2 m, and its length is 0.8-1.5 m; the length of the unpacking platform (9) is 25-40 cm.
Citation Information
Patent Citations
Delivery window device
CN217054899U
Cited By
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CN121553673A