Junction box feeding device

Abstract

The utility model provides a junction box feeding device, which relates to the field of junction box production and comprises a conveying device and a lifting device. The conveying device comprises side plates, a belt, a belt conveying motor, a support, a driven roller and a driving roller. The belt is nested on the outer side surfaces of the driven rotating roller and the driving rotating roller; the left end and the right end of the driven rotating roller are rotationally connected with a base; a driving rotating roller is mounted on a motor shaft of the belt conveying motor; the lifting device comprises a support frame, a guide rail and a hydraulic cylinder; the front side face of the mounting plate is connected with a guide rail and a fixing block through bolts, and the fixing block is welded to the front side face of the mounting plate. The hydraulic cylinder is connected to the upper side face of the mounting plate through a bolt, and a sliding frame is mounted at the bottom end of the hydraulic cylinder; through the arrangement of the lifting device, the conveying device and the industrial robot, a traditional manual material taking mode is replaced, the feeding grabbing efficiency is improved, and the problem that in traditional junction box production, the efficiency of a manual junction box picking feeding mode is low is solved.

Description

Technical Field

[0001] The utility model belongs to the field of junction box production, and more specifically, particularly relates to a feeding device for a junction box. Background Art

[0002] A junction box is a device used to connect and protect electric wires. It can connect multiple electric wires together or lead out the electric wires, making the circuit neater, reducing wire entanglement, and improving the reliability of the circuit.

[0003] Currently, in the production of junction boxes, the junction boxes are randomly placed in a material box. Therefore, it is necessary to manually pick up the junction boxes and place them on the working surface for processing. This method not only increases the labor cost, but also has a low feeding efficiency of the junction boxes. Content of the Utility Model

[0004] In order to solve the above technical problems, the utility model provides a feeding device for a junction box to solve the problem of low efficiency of the manual picking and feeding method in the traditional production of junction boxes.

[0005] The utility model provides a feeding device for a junction box, which comprises a column and a support rod; a bearing plate is welded and connected to the top end of the column, the column is welded and connected to the rear side surface of a support plate, and the column and the support rod are welded and connected; it further comprises a detection device, a conveying device, a lifting device and an industrial robot; the detection device comprises a lead screw slide table, a chassis, a support plate, a support rod, a speed reducer, a lighting lamp, a 3D camera, a motor, a longitudinal beam rod and a transverse beam rod; the chassis is connected to the upper side surface of the bearing plate by bolts, longitudinal beam rods and transverse beam rods are welded and connected to the top end of the chassis, a support plate and a support rod are welded and connected to the upper side surface of the transverse beam rod; a lighting lamp is installed on the lower side surface of the support rod; the lead screw slide table is connected to the lower side surface of the support plate by bolts, the input shaft of the lead screw slide table is installed on the output shaft of the speed reducer, and a motor is installed on the input shaft of the speed reducer; the 3D camera is installed on the lower side surface of the lead screw slide table; the number of the conveying devices is six groups, and each group of conveying devices comprises a side plate, a belt, a clamping bolt, a belt conveying motor, a bracket, a driven roller, a base and a driving roller; the belt is nested on the outer side surfaces of the driven roller and the driving roller, and a loading box is placed on the upper side surface of the belt; the left end and the right end of the driven roller are rotatably connected with bases; the base is connected to the belt conveying motor by bolts and connected to the support rod by bolts; the driving roller is installed on the motor shaft of the belt conveying motor, and the left end of the driving roller is rotatably connected with a base; the number of the lifting devices is two groups, and each group of lifting devices comprises a support frame, a mounting plate, a guide rail, a hydraulic cylinder, a sliding frame, a fixing block, a lower limit damper, an upper limit damper and a fixing plate; the guide rail and the fixing block are connected to the front side surface of the mounting plate by bolts, the fixing block is welded and connected to the front side surface of the mounting plate, and a lower limit damper is installed on the upper side surface of the fixing block; the fixing plate is welded and connected to the front side surface of the mounting plate, and an upper limit damper is installed on the lower side surface of the fixing plate; the hydraulic cylinder is connected to the upper side surface of the mounting plate by bolts, the bottom end of the hydraulic cylinder is installed with a sliding frame, the front end of the sliding frame is installed with a support frame, a base is installed on the upper side surface of the support frame, and a baffle is installed on the left side surface of the support frame; the industrial robot is in wireless signal communication connection with the 3D camera.

[0006] In at least some embodiments, the number of the side plates is two groups, the side plates are symmetrically distributed on the left side surface and the right side surface of the belt, convex columns are provided on each group of side plates, and a beveled plate structure with a 15-degree inclination angle is provided at the front end of the side plate.

[0007] In at least some embodiments, the bracket is of an L-shaped structure, a through hole is provided at a position near the top end on the front side surface of the L-shaped structure of the bracket, a threaded through hole is provided at the center position of the top end of the L-shaped structure of the bracket, the threaded through hole of the bracket is vertically communicated with the through hole of the bracket, and the convex column of the side plate is inserted into the through hole of the bracket, and the clamping bolt is meshed and connected in the threaded through hole of the bracket.

[0008] In at least some embodiments, the support frame is an L-shaped folding plate structure. Two sets of triangular frame plates are provided at positions near the left and right ends on the inner side of the L-shaped folding plate structure of the support frame. A through groove structure that penetrates up and down is provided on the upper side of the support frame.

[0009] In at least some embodiments, two sets of symmetrically distributed chutes are provided on the rear side of the carriage, and the guide rail is embedded inside the chutes of the carriage.

[0010] In at least some embodiments, the number of the lighting lamps is two, and the lighting lamps are symmetrically distributed on the left side and the right side of the lead screw slide table.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] 1. In the utility model, the motor drives the lead screw inside the lead screw slide table to rotate after being decelerated by the reducer. The carriage on the outer side of the lead screw drives the 3D camera to move left and right, observes the number of positive and negative terminal connection boxes in the two sets of loading boxes, realizes the automatic detection of the connection boxes of the loading boxes, and the 3D vision AI training model of the 3D camera assists the industrial robot to grab the connection boxes, abandoning the way of manually observing the material grabbing, and saving the labor cost.

[0013] 2. In the utility model, a lower limit damper and an upper limit damper are provided to ensure that when the support frame carrying the conveying device and the loading box moves vertically to the upper and lower stop positions, it can stop stably and slowly, reducing the vibration impact on the connection box materials in the loading box caused by the movement inertia. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the utility model.

[0015] Figure 2 is a schematic structural diagram of the lifting device of the utility model.

[0016] Figure 3 is a front view structural diagram of the lifting device of the utility model.

[0017] Figure 4 is a schematic structural diagram of the conveying device of the utility model.

[0018] Figure 5 is a bottom view structural diagram of the conveying device of the utility model.

[0019] Figure 6 is a rear side view structural diagram of the conveying device of the utility model.

[0020] Figure 7 is a schematic structural diagram of the detection device of the utility model.

[0021] Figure 8It is a schematic upward view structure diagram of the detection device of the present utility model.

[0022] Reference numerals:

[0023] 1. Column

[0024] 2. Support rod

[0025] 3. Support plate

[0026] 4. Carrier plate

[0027] 5. Detection device; 501. Lead screw slide; 502. Underframe; 503. Support plate; 504. Support rod; 505. Reducer; 506. Lighting lamp; 507. 3D camera; 508. Motor; 509. Longitudinal beam rod; 510. Transverse beam rod

[0028] 6. Conveyor device; 601. Side plate; 602. Belt; 603. Clamping bolt; 604. Belt conveyor motor; 605. Bracket; 606. Driven roller; 607. Base; 608. Driving roller

[0029] 7. Lifting device; 701. Support frame; 702. Mounting plate; 703. Guide rail; 704. Hydraulic cylinder; 705. Slide carriage; 706. Fixed block; 707. Lower limit damper; 708. Upper limit damper; 709. Fixed plate

[0030] 8. Loading box

[0031] 9. Baffle

[0032] 10. Industrial robot Specific embodiments

[0033] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0034] Such as Figures 1-8As shown in the figure, the utility model provides a feeding device for a junction box, which includes a column 1 and a support rod 2; a bearing plate 4 is welded to the top end of the column 1, the column 1 is welded to the rear side of the support plate 3, and the column 1 and the support rod 2 are welded together; it also includes a detection device 5, a conveying device 6, a lifting device 7 and an industrial robot 10; the detection device 5 includes a lead screw slide 501, a chassis 502, a support plate 503, a support rod 504, a reducer 505, a lighting lamp 506, a 3D camera 507, a motor 508, a longitudinal beam rod 509 and a transverse beam rod 510; the chassis 502 is connected to the upper side of the bearing plate 4 by bolts, longitudinal beam rod 509 and transverse beam rod 510 are welded to the top end of the chassis 502, support plate 503 and support rod 504 are welded to the upper side of the transverse beam rod 510; a lighting lamp 506 is installed on the lower side of the support rod 504; a lead screw slide 501 is connected to the lower side of the support plate 503 by bolts, the input shaft of the lead screw slide 501 is installed on the output shaft of the reducer 505, and a motor 508 is installed on the input shaft of the reducer 505; a 3D camera 507 is installed on the lower side of the lead screw slide 501; the number of the conveying devices 6 is six groups, and each group of conveying devices 6 includes a side plate 601, a belt 602, a clamping bolt 603, a belt conveyor motor 604, a bracket 605, a driven roller 606, a base 607 and a driving roller 608; the belt 602 is nested on the outer sides of the driven roller 606 and the driving roller 608, and a loading box 8 is placed on the upper side of the belt 602; both the left end and the right end of the driven roller 606 are rotatably connected to a base 607; the base 607 is connected to the belt conveyor motor 604 by bolts, and the base 607 is connected to the support rod 2 by bolts; a driving roller 608 is installed on the motor shaft of the belt conveyor motor 604, and the left end of the driving roller 608 is rotatably connected to a base 607; the number of the lifting devices 7 is two groups, and each group of lifting devices 7 includes a support frame 701, a mounting plate 702, a guide rail 703, a hydraulic cylinder 704, a sliding frame 705, a fixing block 706, a lower limit damper 707, an upper limit damper 708 and a fixing plate 709; a guide rail 703 and a fixing block 706 are connected to the front side of the mounting plate 702 by bolts, a fixing block 706 is welded to the front side of the mounting plate 702, and a lower limit damper 707 is installed on the upper side of the fixing block 706; a fixing plate 709 is welded to the front side of the mounting plate 702, and an upper limit damper 708 is installed on the lower side of the fixing plate 709; the hydraulic cylinder 704 is connected to the upper side of the mounting plate 702 by bolts, the bottom end of the hydraulic cylinder 704 is installed with a sliding frame 705, the front end of the sliding frame 705 is installed with a support frame 701, a base 607 is installed on the upper side of the support frame 701, and a baffle 9 is installed on the left side of the support frame 701; the industrial robot 10 is in wireless signal communication connection with the 3D camera 507.

[0035] When the utility model performs the feeding work of the junction box, the loading box 8 is placed on the belt at the first group of conveying devices 6 for feeding. The belt conveying motor 604 drives the driving roller 608. Since the belt 602 is tightly nested on the outer sides of the driving roller 608 and the driven roller 606, the driving roller 608 and the driven roller 606 drive the belt 602 to move. The loading box 8 is conveyed by the belt to the second group of conveying devices 6 installed at the upper end of the support frame 701 until the loading box 8 touches the baffle 9. At this time, the loading box 8 is close to the industrial robot 10, and then the industrial robot 10 grabs the junction box materials in the loading box 8. When the materials in the loading box 8 are completely grabbed, the motor 508 drives through the reducer 505, and the lead screw in the lead screw slide table 501 rotates. The lead screw drives the 3D camera 507 installed on the sliding frame of the lead screw slide table 501 to slide left and right, and moves to directly above the loading box 8 to automatically detect the quantity status of the materials in the loading box 8. If the loading box 8 is empty, the hydraulic cylinder 704 pushes the support frame 701 bolted to the front end of the sliding frame 705 downward until the support frame 701 touches the lower limit damper 707. The conveying device 6 carried on the support frame 701 is level with the third group of conveying devices 6. The belt 602 of the second group of conveying devices 6 conveys the loading box 8 to the belt 602 of the third group of conveying devices 6, completing the discharge work of the empty loading box 8.

[0036] In the embodiment of the present disclosure, the number of the side plates 601 is two groups. The side plates 601 are symmetrically distributed on the left side and the right side of the belt 602. Each group of side plates 601 is provided with convex columns. The front end of the side plate 601 is provided with an inclined plate structure with a 15-degree inclination angle, which can increase the width of the loading box 8 entering between the two groups of side plates 601, prevent the loading box 8 from getting stuck at the inlet end of the conveying device 6, and facilitate the smooth guiding and conveying of the loading box 8 on the belt 602.

[0037] In the embodiment of the present disclosure, the bracket 605 is an L-shaped structure. A through hole is provided at a position near the top of the front side of the L-shaped structure of the bracket 605. A threaded through hole is provided at the center position of the top of the L-shaped structure of the bracket 605. The threaded through hole of the bracket 605 is vertically penetrated with the through hole of the bracket 605. The convex column of the side plate 601 is inserted into the through hole of the bracket 605, and the clamping bolt 603 is meshed and connected in the threaded through hole of the bracket 605. The side plate 601 can slide left and right along the through hole of the bracket 605, and the conveying width of the conveying device 6 can be flexibly positioned and adjusted according to the width of the loading box 8.

[0038] In the embodiments of the present disclosure, the support frame 701 is an L-shaped folding plate structure. Two sets of frame plates in the shape of triangles are provided at positions near the left and right ends on the inner side of the L-shaped folding plate structure of the support frame 701. By using the stability principle of triangles, the support frame 701 stably supports the materials in the conveying device 6 and the material loading box 8. A through groove structure that penetrates up and down is provided on the upper side surface of the support frame 701. The through groove of the support frame 701 not only effectively reduces the self-weight of the support frame 701, but also can effectively disperse stress, increase the strength of the support frame 701, and improve the load-bearing capacity of the support frame 701.

[0039] In the embodiments of the present disclosure, two sets of chutes that are symmetrically distributed left and right are provided on the rear side surface of the carriage 705. The guide rail 703 is embedded inside the chutes of the carriage 705, enabling the carriage 705 to move vertically and directionally along the guide rail 703, ensuring that the support frame 701 carrying the conveying device 6 and the material loading box 8 is lifted stably.

[0040] In the embodiments of the present disclosure, the number of the lighting lamps 506 is two. The lighting lamps 506 are symmetrically distributed on the left side surface and the right side surface of the lead screw slide 501, ensuring that the visual observation environment of the 3D camera 507 is in a bright and clear state.

[0041] The installation methods, connection methods, or setting methods of all the above components are common mechanical methods, such as welding, threaded connection, screw connection, etc. Moreover, the specific structures, models, and coefficient indexes of all their components are their own technologies, and any implementation that can achieve their beneficial effects is acceptable. The above-mentioned lead screw slide 501, reducer 505, lighting lamp 506, 3D camera 507, motor 508, lower limit damper 707, upper limit damper 708, and industrial robot 10 are all common devices on the market. When purchased and used, they only need to be connected according to the user manual purchased together, so they will not be elaborated here.

[0042] The technical solution of the present utility model is not limited within the scope of the embodiments of the present utility model. The technical content not described in detail in the present utility model is well-known technology.

Claims

1. A junction box loading device, comprising a column and a support rod; the top of the column is welded to a bearing plate, the column is welded to the rear side of the support plate, and the column and the support rod are welded; characterized in that: It also includes a detection device, a conveying device, a lifting device and an industrial robot; the detection device includes a screw slide, a base frame, a support plate, a support rod, a reducer, a lighting lamp, a 3D camera, a motor, a longitudinal beam and a transverse beam; the base frame is connected to the upper side of the load-bearing plate by bolts, the top of the base frame is welded to the longitudinal beam and the transverse beam, and the upper side of the transverse beam is welded to the support plate and the support rod; the lower side of the support rod is installed with a lighting lamp; the lower side of the support plate is connected to the screw slide by bolts, the input shaft of the screw slide is installed on the output shaft of the reducer, and the motor is installed on the input shaft of the reducer; the 3D camera is installed on the lower side of the screw slide; the number of conveying devices is six groups, and each group of conveying devices includes side plates, belts, clamping bolts, belt conveying motors, brackets, driven rollers, bases and active rollers; the belts are nested in the outer sides of the driven rollers and the active rollers, and a loading box is placed on the upper side of the belts; the driven rollers The left and right ends are both rotatably connected to a base; the base is connected to the belt conveyor motor by bolts, and the base is connected to the support rod by bolts; an active roller is installed on the motor shaft of the belt conveyor motor, and the left end of the active roller is rotatably connected to the base; the number of the lifting devices is two groups, and each group of lifting devices includes a support frame, a mounting plate, a guide rail, a hydraulic cylinder, a slide, a fixed block, a lower limit damper, an upper limit damper and a fixed plate; the front side of the mounting plate is connected to the guide rail and the fixed block by bolts, the front side of the mounting plate is welded with a fixed block, and the upper side of the fixed block is installed with a lower limit damper; the fixed plate is welded to the front side of the mounting plate, and the lower side of the fixed plate is installed with an upper limit damper; the hydraulic cylinder is connected to the upper side of the mounting plate by bolts, a slide is installed at the bottom end of the hydraulic cylinder, a support frame is installed at the front end of the slide, a base is installed on the upper side of the support frame, and a baffle is installed on the left side of the support frame; the industrial robot is connected to the 3D camera through wireless signal communication.

2. A junction box feeding device as claimed in claim 1, characterized in that: There are two groups of side panels, which are symmetrically distributed on the left and right sides of the belt. Each group of side panels is provided with a convex column, and the front end of the side panel is provided with a slanted folding plate structure with an inclination angle of 15 degrees.

3. A junction box feeding device as claimed in claim 1, characterized in that: The bracket is an L-shaped structure, a through hole is provided on the front side of the L-shaped structure near the top, a threaded through hole is provided at the center of the top of the L-shaped structure of the bracket, the threaded through hole of the bracket is vertically connected to the through hole of the bracket, the convex column of the side panel is inserted into the through hole of the bracket, and the clamping bolt is engaged and connected in the threaded through hole of the bracket.

4. A junction box feeding device as claimed in claim 1, characterized in that: The support frame is an L-shaped folded plate structure, and two sets of triangular frame plates are arranged on the inner side of the L-shaped folded plate structure near the left and right ends of the support frame, and a through groove structure is arranged on the upper side of the support frame.

5. A junction box feeding device as claimed in claim 1, characterized in that: The rear side surface of the slide is provided with two groups of slide grooves which are symmetrically distributed on the left and right sides, and the guide rails are embedded in the slide grooves of the slide.

6. A junction box feeding device as claimed in claim 1, characterized in that: The number of the lighting lamps is two groups, and the lighting lamps are symmetrically distributed on the left side and the right side of the lead screw slide.

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