Counting device for grinding wheel production
By designing an automated point counting device for grinding wheel production, the traditional problem of cumbersome and error-prone problems are solved, and efficient and accurate automatic distribution and counting of grinding wheels is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421903973.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the production of traditional grinding wheel sheets, manual counting is cumbersome and error-prone, affecting production efficiency and quality. The existing automation equipment is inefficient and cost-effective in the material discharge structure and process of abrasive discharge, flattening and mesh, and positioning rings.
Design a point counting device for grinding wheel production, including a housing, control computer, feed port, discharge port, conveying device, storage barrel, distribution device and infrared point counter, and realize automatic distribution and accurate counting of grinding wheel sheets through automated distribution devices and infrared point counters.
The production efficiency of grinding wheel sheets is improved, manual operation time and cost is reduced, the accuracy of the number of grinding wheel sheets is ensured, and production costs are reduced.
Smart Images
Figure CN222922338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding wheel production, in particular to a counting device for grinding wheel production. Background Art
[0002] In the production process of grinding wheels, accurate counting of grinding wheels is an important link to ensure production quantity and quality. Traditional counting methods often use manual counting, which is cumbersome and prone to errors, affecting production efficiency and quality. Some technologies have been used to try to improve the production efficiency of grinding wheels, such as using multi-station rotary grinding wheel production and processing equipment, reducing manual operations through automated batching, clamping and unloading mechanisms, and reducing the damage rate of grinding wheels. However, these technologies still have deficiencies in abrasive discharge, flattening, and the discharge structure and process of mesh and positioning rings, resulting in low discharge efficiency and high cost. Based on the needs of improving the production efficiency of grinding wheels, reducing production costs and achieving accurate counting, a device that can automatically and accurately count grinding wheels can be designed by combining the deficiencies of existing technologies to overcome the limitations of traditional methods. For this reason, we propose a counting device for grinding wheel production. Utility Model Content
[0003] 1. Technical issues to be solved
[0004] In view of the deficiencies in the prior art, the utility model provides a counting device for producing grinding wheels, which solves the above-mentioned problems.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a counting device for grinding wheel production, comprising a shell, a control computer, a feed port, a discharge port, a conveying device, a storage barrel, a dispensing device, and the dispensing device is arranged in the hollow interior of the shell, a storage barrel is arranged at the top of the dispensing device, the storage barrel penetrates and extends out of the surface of the shell to form a feed port, a control computer is arranged on one side of the outer surface of the shell, a discharge port is arranged on the surface of the shell close to the storage barrel, and a conveying device is also arranged on the side of the discharge port facing away from the shell.
[0007] Preferably, a conveying device motor is provided on a side of the conveying device facing away from the housing, and the conveying device is operated by the conveying device motor.
[0008] Preferably, the distribution device includes fixed columns, slide grooves, grooves and a material distribution platform. A plurality of groups of fixed columns are fixedly installed at the bottom end of the shell body. The plurality of groups of fixed columns are symmetrical in pairs and have gaps in the middle. Two groups of slide grooves are fixedly installed at the top ends of the plurality of groups of fixed columns. Two groups of material distribution platforms are fixedly installed at the top ends of the two groups of slide grooves. A groove is formed between the two groups of slide grooves and the material distribution platform.
[0009] Preferably, the distribution device further includes a first pulley, a second pulley, a distribution belt, a sub-generator, a first inclined plane push block, and a second inclined plane push block. A first pulley and a second pulley are arranged in the middle gap of multiple groups of fixed columns. The first pulley and the second pulley are connected together by a distribution belt. The rotating shaft of the second pulley extends through one end of a group of fixed columns and is connected to the sub-generator. The sub-generator is fixedly installed on a group of fixed columns close to the second pulley. The first inclined plane push block and the second inclined plane push block are fixedly installed on the distribution belt, and the first inclined plane push block and the second inclined plane push block are symmetrical.
[0010] Preferably, the bottom ends of the first inclined plane push block and the second inclined plane push block extend out and slide in two groups of chutes driven by the distribution belt. The widths of the first inclined plane push block and the second inclined plane push block are equivalent to the grooves.
[0011] Preferably, two blocks extend from the bottom end of the storage cylinder and are respectively fixedly installed on two groups of material distribution platforms.
[0012] Preferably, the two groups of material distribution platforms further include infrared counting devices and discharge rollers. Two infrared counting devices are further arranged at the ends of the two groups of material distribution platforms facing away from the storage cylinder, and discharge rollers are fixedly installed at the ends of the two groups of material distribution platforms facing away from the storage cylinder.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the present utility model provides a counting device for grinding wheel production, which has the following beneficial effects:
[0015] 1. For the counting device for grinding wheel production and the distribution device, an automated working mode is adopted. By driving the rotation of the pulley and the distribution belt by the sub-generator, the automatic distribution of grinding wheels is realized. This automated operation can greatly improve the distribution efficiency and reduce the time and cost of manual operation.
[0016] 2. The counting device for grinding wheel production is equipped with an infrared counting device, which can accurately detect and record the number of passing grinding wheels. This counting method has high precision, can effectively avoid errors that may occur in manual counting, and ensure the accuracy of data. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0018] Figure 2 is a three-dimensional sectional structural schematic diagram of the present utility model;
[0019] Figure 3 is a structural schematic diagram of the distribution device of the present utility model;
[0020] Figure 4 This is a schematic structural diagram of the storage barrel of the present utility model.
[0021] In the figure: 1. Shell; 2. Control computer; 3. Feed inlet; 4. Discharge outlet; 5. Conveyor device; 6. Conveyor device motor; 7. Storage barrel; 8. Distribution device; 9. Fixed column; 10. First pulley; 11. Second pulley; 12. Distribution belt; 13. Distribution generator; 14. First inclined plane push block; 15. Second inclined plane push block; 16. Chute; 17. Groove; 18. Infrared counter; 19. Discharge roller; 20. Material distribution platform. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1-4 , a counting device for grinding wheel production, including a shell 1, a control computer 2, a feed inlet 3, a discharge outlet 4, a conveyor device 5, a storage barrel 7, a distribution device 8 and 21. The inside of the shell 1 is hollow and provided with a distribution device 8. The top of the distribution device 8 is provided with a storage barrel 7. The storage barrel 7 extends through the surface of the shell 1 to form a feed inlet 3. A control computer 2 is provided on one side of the outer surface of the shell 1. A discharge outlet 4 is provided on the surface of the shell 1 near the storage barrel 7. A conveyor device 5 is also provided on the side of the discharge outlet 4 away from the shell 1.
[0024] Further, a conveyor device motor 6 is provided on the side of the conveyor device 5 away from the shell 1, and the conveyor device 5 operates through the conveyor device motor 6.
[0025] Further, the distribution device 8 includes fixed columns 9, chutes 16, grooves 17 and a material distribution platform 20. A plurality of groups of fixed columns 9 are fixedly installed at the bottom inside the shell 1. The plurality of groups of fixed columns 9 are symmetric in pairs and have a gap in the middle. Two groups of chutes 16 are fixedly installed at the top of the plurality of groups of fixed columns 9. Two groups of material distribution platforms 20 are fixedly installed at the top of the two groups of chutes 16. An interval is provided between the two groups of chutes 16 and the material distribution platforms 20 to form a groove 17. The distribution device 8 adopts an automated working mode, and drives the rotation of the pulley and the distribution belt 12 through a distribution generator 13 to realize the automatic distribution of grinding wheels. This automated operation can greatly improve the distribution efficiency and reduce the time and cost of manual operation.
[0026] Further, the distribution device 8 further includes a first pulley 10, a second pulley 11, a distribution belt 12, a distribution generator 13, a first inclined push block 14, and a second inclined push block 15. A first pulley 10 and a second pulley 11 are arranged in the middle gap of multiple groups of fixed columns 9. The first pulley 10 and the second pulley 11 are connected together by a distribution belt 12. The rotating shaft of the second pulley 11 extends through one end of a group of fixed columns 9 and is connected to the distribution generator 13. The distribution generator 13 is fixedly installed on a group of fixed columns 9 close to the second pulley 11. A first inclined push block 14 and a second inclined push block 15 are fixedly installed on the distribution belt 12. The first inclined push block 14 and the second inclined push block 15 are symmetrical. An infrared counter 18 is provided, which can accurately detect and record the number of grinding wheels passing through. This counting method has high accuracy, can effectively avoid errors that may occur in manual counting, and ensure the accuracy of data.
[0027] Further, the bottom ends of the first inclined push block 14 and the second inclined push block 15 extend out and slide in two groups of chutes 16 driven by the distribution belt 12. The widths of the first inclined push block 14 and the second inclined push block 15 are equivalent to the groove 17.
[0028] Further, two blocks extend from the bottom end of the storage cylinder 7 and are respectively fixedly installed with two groups of material distribution platforms 20.
[0029] Further, the material distribution platform 20 further includes an infrared counter 18 and a discharge roller 19. Two groups of infrared counters 18 are further arranged at the ends of the two groups of material distribution platforms 20 facing away from the storage cylinder 7. Discharge rollers 19 are fixedly installed at the ends of the two groups of material distribution platforms 20 facing away from the storage cylinder 7.
[0030] Working principle: The storage cylinder 7 is filled with grinding wheels to be distributed. The first inclined plane push block 14 and the second inclined plane push block 15 of the distribution device 8 are located at the starting positions of the sliding grooves 16. The conveying device 5 is in a standby state, waiting to receive the distributed grinding wheels. The control computer 2 is ready and waiting for user instructions. The grinding wheels slide down through the bottom of the storage cylinder 7 onto the two-component material platforms 20, preparing for distribution. The user starts the distribution generator 13 through the control computer 2. The distribution generator 13 drives the second pulley 11 to rotate. Since the first pulley 10 and the second pulley 11 are connected by the distribution belt 12, the first pulley 10 will also rotate synchronously. The rotation of the distribution belt 12 drives the fixed first inclined plane push block 14 and the second inclined plane push block 15 to slide reciprocally in the two groups of sliding grooves 16. When the first inclined plane push block 14 or the second inclined plane push block 15 moves below the grinding wheel on the material platform 20, due to the inclined plane design, they will push the grinding wheel out of the material platform 20 and make it fall into the lower discharge roller 19. The discharge roller 19 pushes the grinding wheel out of the discharge port 4. When the grinding wheel passes through the infrared counting device 18, the infrared counting device 18 will detect the passing of the grinding wheel and count. The infrared counting device 18 transmits the counted data to the control computer 2 in real time. The control computer 2 can display the current number of distributed grinding wheels. When the grinding wheel reaches the discharge port 4, the conveying device motor 6 starts, driving the conveying device 5 to start working. The conveying device 5 conveys the grinding wheel from the discharge port 4 to the designated next step or packaging area. The first inclined plane push block 14 and the second inclined plane push block 15 continue to move along the sliding grooves 16 driven by the distribution belt 12, repeating the above distribution and counting processes. The control computer 2 monitors the distribution and counting conditions of the grinding wheels in real time and adjusts the distribution speed or stops the distribution as needed. The user can set parameters such as the number and speed of the distributed grinding wheels through the control computer 2 to achieve automatic control, and can efficiently and accurately complete the tasks of automatic distribution, counting, and conveying of grinding wheels, thereby improving the production efficiency of grinding wheels.
[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A counting device for grinding wheel production, comprising a housing (1), a control computer (2), a feed port (3), a discharge port (4), a conveying device (5), a storage cylinder (7), a distribution device (8) and (21), characterized in that: The inner hollow of the shell (1) is provided with a distribution device (8), the top of the distribution device (8) is provided with a storage barrel (7), the storage barrel (7) extends through the surface of the shell (1) to form a feed port (3), a control computer (2) is provided on one side of the outer surface of the shell (1), a discharge port (4) is provided on the surface of the shell (1) close to the storage barrel (7), and a conveying device (5) is also provided on the side of the discharge port (4) facing away from the shell (1).
2. A counting device for grinding wheel production according to claim 1, characterized in that: A conveying device motor (6) is arranged on the side of the conveying device (5) facing away from the housing (1), and the conveying device (5) is operated by the conveying device motor (6).
3. A counting device for grinding wheel production according to claim 1, characterized in that: The distribution device (8) comprises a fixed column (9), a slide groove (16), a groove (17) and a material distribution platform (20); a plurality of groups of fixed columns (9) are fixedly installed at the bottom end of the shell (1); the plurality of groups of fixed columns (9) are symmetrical in pairs and have a gap in between; two groups of slide grooves (16) are fixedly installed at the top of the plurality of groups of fixed columns (9); two groups of material distribution platforms (20) are fixedly installed at the top of the two groups of slide grooves (16); and a groove (17) is provided between the two groups of slide grooves (16) and the material distribution platform (20) to form a gap.
4. A counting device for grinding wheel production according to claim 3, characterized in that: The distribution device (8) further comprises a first pulley (10), a second pulley (11), a distribution belt (12), a sub-generator (13), a first inclined surface push block (14) and a second inclined surface push block (15); the first pulley (10) and the second pulley (11) are arranged in the gap between the plurality of groups of fixed columns (9); the first pulley (10) and the second pulley (11) are connected together through the distribution belt (12); the rotating shaft of the second pulley (11) passes through one end of a group of fixed columns (9) and is connected together with the sub-generator (13); the sub-generator (13) is fixedly mounted on a group of fixed columns (9) close to the second pulley (11); the first inclined surface push block (14) and the second inclined surface push block (15) are fixedly mounted on the distribution belt (12); the first inclined surface push block (14) and the second inclined surface push block (15) are symmetrical.
5. A counting device for grinding wheel production according to claim 4, characterized in that: The bottom ends of the first inclined surface push block (14) and the second inclined surface push block (15) extend out and slide in the two sets of slide grooves (16) driven by the distribution belt (12). The width of the first inclined surface push block (14) and the second inclined surface push block (15) is equivalent to the groove (17).
6. A counting device for grinding wheel production according to claim 1, characterized in that: Two blocks extend from the bottom end of the material storage barrel (7) and are respectively fixedly mounted on the two groups of material platforms (20).
7. A counting device for grinding wheel production according to claim 3, characterized in that: The material distribution platform (20) further comprises an infrared counter (18) and a discharging roller (19). Two groups of infrared counters (18) are further provided at one end of the two groups of material distribution platforms (20) away from the material storage barrel (7). Discharging rollers (19) are fixedly mounted at one end of the two groups of material distribution platforms (20) away from the material storage barrel (7).