Tray transferring device
By designing the material tray transfer device, the inductive loading process is fully automated, the problem of low manual operation efficiency in the prior art is solved, and the working efficiency of charging and baking is improved.
Patent Information
- Application Number
- CN202421965200.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-14
AI Technical Summary
In the prior art, although the charging steps of inductors are automated, there is a lack of an integrated automation system, resulting in manual operation of the steps such as picking up, loading, pushing the plate and baking, which are inefficient.
A material tray transfer device is designed, including a load transfer module and a baking and plate collection module. Through components such as the conveying tape, the transfer platform, the suction device, the lifting detection device and the pushing plate module, the automatic process of picking up, the loading, the pushing plate collection and baking is realized.
It realizes fully automated processing of inductors, saves manpower, improves work efficiency, and ensures the uniform loading and stability of the baking process of the material tray.
Smart Images
Figure CN222922463U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductance coil equipment, and more specifically, to a tray transfer device. Background Art
[0002] After cold pressing and forming, the inductor needs to be baked. Before baking, in order to ensure that the inductor is heated evenly and not easily deformed, the inductors need to be orderly filled into the accommodating grooves of a special loading plate. In the prior art, from taking the plate to filling the material, it is all manually realized, which greatly reduces the work efficiency.
[0003] The utility model patent with the publication number of CN 217625980 U discloses an automatic loading system for an integrated molded inductor baking and loading device, including a workbench, a feeding device, a feeding channel, a filling device, a turntable device, a plate supplying device, an upper plate device, a plate collecting device and a lower plate device; the feeding device is connected to the workbench, and the feeding channel is connected to the discharging end of the feeding device; the filling device and the turntable device are connected to the workbench, the filling device is located at the end side of the feeding channel, the turntable device is located at the end of the feeding channel, and the working end of the filling device switches back and forth above the feeding channel and the turntable device; the plate supplying device and the plate collecting device are located on the workbench at both ends of the turntable device, the upper plate device and the lower plate device are located on the workbench at both side parts of the turntable device, integrating feeding - filling - turntable - plate supplying - upper plate - plate collecting - lower plate, replacing the traditional manual operation, with high automation degree and greatly improving the work efficiency.
[0004] However, only the loading step replaces manual labor, and there is no integrated automation system. Content of the Utility Model
[0005] In view of this, in order to solve the above problems, the utility model provides a tray transfer device, which realizes the automation of tray taking, loading, plate pushing and material collecting, and baking, saves manpower and improves efficiency.
[0006] A tray transfer device, characterized in that it includes a transfer module 1 and a baking and plate receiving module 4. The baking and plate receiving module 4 is arranged on both sides of the output end of the transfer module 1. An empty tray group rack 11 is provided at the input end of the transfer module 1, and a number of receiving trays 111 are provided on the empty tray group rack 11. The baking and plate receiving module 4 includes a baking basket 41, and a number of layers of plate receiving racks 411 are provided in the baking basket 41. A transfer belt 13 is arranged between the transfer module 1 and the baking and plate receiving module 4. A first transfer platform 2 and a second transfer platform 3 are respectively arranged on the outer sides of both sides of the transfer belt 13. A gantry mechanism 5 is connected above the baking and plate receiving module 4. A suction device 6 is arranged on the side of the gantry mechanism 5 close to the empty tray group rack 11. The suction device 6 sequentially and alternately sucks the materials on the first transfer platform 2 and the second transfer platform 3 to the receiving trays 111. After the receiving trays 111 are filled with materials, they move to the output end of the transfer belt 13 along with the transfer belt 13. Lifting detection devices 16 are connected to both sides of the output end of the transfer module 1. The lifting detection devices 16 are located inside the baking and plate receiving module 4. The lifting detection devices 16 include lifting cylinders 161, receiving plates 162 and sensors 163. The lifting cylinders 161 are connected to both sides of the transfer belt 13. The receiving plates 162 are arranged above the lifting cylinders 161. The sensors 163 are arranged at the bottom of the receiving plates 162. The sensors 163 detect the specific positions of the plate receiving racks 411, and the cylinders perform mechanical compensation to make the receiving surfaces of the receiving plates 162 flush with the surfaces of the plate receiving racks 411, ensuring that when the receiving trays 111 are pushed to the plate receiving racks 411, the arranged materials will not be scattered due to jitter caused by uneven heights.
[0007] Further, a transfer platform 15 is provided on the transfer belt 13. The transfer platform 15 is used to load the receiving trays 111 and reciprocate on the transfer belt 13 to realize the processes of taking trays, loading materials and receiving materials.
[0008] Further, the transfer platform 15 includes a base 151, a plate mounting frame 152 and a limiting member 153. The base 151 is slidably connected to the transfer belt 13. The plate mounting frame 152 is arranged above the base 151. Blocking frames 1522 are arranged on both sides of the plate mounting frame 152. The blocking frames 1522 are used to prevent the receiving trays 111 from sliding out when the transfer platform 15 moves quickly.
[0009] Further, a limiting member 153 is also provided on one of the blocking frames 1522. The limiting member 153 is L-shaped. One side of the limiting member 153 is connected to the bottom of the plate mounting frame 152, and the other side is upwardly arranged on the side of the plate mounting frame 152. The limiting member 153 is slidably connected to the bottom of the plate mounting frame 152. When taking trays, the limiting member 153 slides outward to open. After the receiving trays 111 are in place, the limiting member 153 slides inward to clamp the sides of the receiving trays 111, further blocking and fastening the receiving trays 111 to prevent the receiving trays 111 from sliding out when the transfer platform 15 moves quickly.
[0010] Furthermore, a tray separation mechanism 12 is provided on the outside of the empty tray assembly frame 11, and the tray separation mechanism 12 includes a support frame 121, a tray separation clamp 122, and a motor. The tray separation clamp 122 is symmetrically arranged on both sides of the empty tray assembly frame 11 and is parallel to the length direction of the transfer belt 13. A support plate cylinder 14 is also provided on the transfer belt 13, and the support plate cylinder 14 is located below the empty tray assembly frame 11. The initial position tray separation clamp 122 is located on both sides of the bottom of the lowest layer of the receiving tray 111. When taking the tray, the transfer platform 15 is located at the input end of the transfer belt 13, and the support plate cylinder 14 It is lifted to the bottom of the lowest material receiving tray 111, and at the same time, the tray dividing fixture 122 is driven by a motor to evacuate the two sides of the bottom of the material receiving tray 111. The support plate cylinder 14 supports the lowest material receiving tray 111 and then descends to the bottom of the material receiving tray 111 and contacts the transfer platform 15. The transfer platform 15 loads the material receiving tray 111 and moves it to the first transfer platform 2 and the second transfer platform 3. The tray dividing fixture 122 moves up to the bottom of the original second-to-last material receiving tray 111 and moves inward, pressing against the two sides of the bottom of the existing lowest material receiving tray 111, and the cycle continues.
[0011] Furthermore, the two side edges of the plate mounting frame 152 adjacent to the blocking frame 1522 are provided with avoidance grooves for avoiding the plate when the plate supporting cylinder 14 supports the receiving tray 111 to move up and down.
[0012] Furthermore, pressure strips 112 are provided on both sides of the upper part of the receiving tray 111, and the pressure strips 112 are not on the same side as the tray separation clamp 122. The length of the pressure strips 112 is the same as the side of the receiving tray 111, and the height of the pressure strips 112 is higher than the height of the material on the receiving tray 111, so that when several receiving trays 111 are arranged on the empty tray assembly rack 11, there is a certain distance between each layer of receiving trays 111, which is convenient for the insertion and withdrawal of the tray separation mechanism 12, and the tray separation, and the upper and lower layers of the receiving trays 111 will not touch the material.
[0013] Furthermore, one end of the suction device 6 is slidably connected to the gantry mechanism 5, and a plurality of suction nozzles 66 are provided below the other end of the suction device 6. A plurality of material loading slots 22 are provided on the first transfer platform 2 and the second transfer platform 3, and the suction nozzles 66 correspond one-to-one to the material loading slots 22. The suction device 6 uses the suction nozzles 66 to suck the materials on the receiving trays 111 of the first transfer platform 2 and the second transfer platform 3 in turn and place them on the receiving trays 111.
[0014] Furthermore, electromagnets are provided at the bottom of the material loading troughs 22 of the first transfer platform 2 and the second transfer platform 3 to prevent the vibration of the materials caused by the vibration generated by the rapid conveying of the machine, and the magnetic force of the electromagnets is released when the suction device 6 sucks the materials.
[0015] Further, a push plate module 7 is provided on one side of the gantry mechanism 5 close to the output end of the transfer module 1. The push plate module 7 includes a connecting arm 71 and a push plate arm 73. One end of the connecting arm 71 is provided with a slider 72, which is horizontally slidably connected to the gantry mechanism 5 through the slider 72. The other end of the connecting arm 71 is provided with a downward push plate arm 73. The push plate arm 73 is horizontally arranged. The slider 72 slides to drive the push plate arm 73 to push the receiving tray 111 towards the receiving tray rack 411 on one side. After the next receiving tray 111 is in place, the slider 72 slides to the other side to drive the push plate arm 73 to push the receiving tray 111 towards the receiving tray rack 411 on the corresponding side, so that the two workstations of the baking receiving plate module 4 alternately receive plates for baking, with high efficiency.
[0016] Further, a limiting device 42 is provided outside the baking basket 41. The limiting device 42 includes a downward pressing device 43 arranged at the top and limiting rods 44 arranged around, so that the baking basket 41 will not vibrate or slide due to the rapid movement of the machine during push plate transportation or baking. The downward pressing device 43 is opened when manually collecting the receiving tray rack 411.
[0017] The working principle of the present utility model: In the initial position, the transfer platform 15 is located at the input end of the transfer belt 13, and the tray dividing fixture 122 is located on both sides of the bottom of the lowermost receiving tray 111; when taking the tray, the pallet cylinder 14 rises to the bottom of the lowermost receiving tray 111, and at the same time, the tray dividing fixture 122 is driven by a motor to withdraw from both sides of the bottom of the receiving tray 111, and the limiting member 153 slides outward to open. After the tray dividing fixture 122 holds the lowermost receiving tray 111, it descends until the bottom of the receiving tray 111 touches the loading plate frame 152. After the receiving tray 111 is in place, the limiting member 153 slides inward to clamp the side of the receiving tray 111. The transfer platform 15 loads the receiving tray 111 and moves to the first transfer platform 2 and the second transfer platform 3. The suction device 6 sequentially and alternately sucks the materials on the first transfer platform 2 and the second transfer platform 3 into the receiving tray 111. After the receiving tray 111 is filled with materials, it moves to the output end of the transfer belt 13 along with the transfer platform 15. There are unequal spacing situations in the spacing of the receiving tray racks 411. The lifting detection device 16 scans the position through the laser sensor 163, and after detection, mechanical compensation is performed so that the receiving surfaces of the receiving plates 162 are flush with the surfaces of the receiving trays 111 and the receiving tray racks 411 in sequence. The push plate module 7 pushes the receiving tray 111 to the receiving surface of the lifting platform, adjusts the height and continues to push it into the receiving tray rack 411 in the baking basket 41 for baking.
[0018] Advantages of the present utility model: A tray transfer device includes a transfer module 1 and a baking and plate receiving module 4. The baking and plate receiving module 4 is arranged on both sides of the output end of the transfer module 1. An empty tray group rack 11 is provided at the input end of the transfer module 1, and a plurality of receiving trays 111 are arranged on the empty tray group rack 11. The baking and plate receiving module 4 includes a baking basket 41, and a plurality of layers of plate receiving racks 411 are arranged in the baking basket 41. A transfer belt 13 is provided between the transfer module 1 and the baking and plate receiving module 4. A first transfer platform 2 and a second transfer platform 3 are respectively arranged on the outer sides of both sides of the transfer belt 13. A gantry mechanism 5 is connected above the baking and plate receiving module 4. A suction device 6 is provided on one side of the gantry mechanism 5 close to the empty tray group rack 11. The suction device 6 sequentially and alternately sucks the materials on the first transfer platform 2 and the second transfer platform 3 to the receiving trays 111. After the receiving trays 111 are filled with materials, they move to the output end of the transfer belt 13 along with the transfer belt 13. Lifting detection devices 16 are connected to both sides of the output end of the transfer module 1. The lifting detection devices 16 are located inside the baking and plate receiving module 4. The lifting detection devices 16 include lifting cylinders 161, receiving plates 162 and sensors 163. The lifting cylinders 161 are connected to both sides of the transfer belt 13. The receiving plates 162 are arranged above the lifting cylinders 161. The sensors 163 are arranged at the bottom of the receiving plates 162. The sensors 163 detect the specific positions of the plate receiving racks 411, and the cylinders perform mechanical compensation to make the receiving surfaces of the receiving plates 162 flush with the surfaces of the plate receiving racks 411, ensuring that when the receiving trays 111 are pushed to the plate receiving racks 411, the materials placed in good order will not be scattered due to jitter caused by uneven heights. Description of the Drawings
[0019] Figure 1 It is a plan structure diagram of the tray transfer device of the present utility model.
[0020] Figure 2 It is an elevation view of the lifting detection device of the tray transfer device of the present utility model.
[0021] Figure 3 It is an overall structure diagram of the tray transfer device of the present utility model.
[0022] Figure 4 It is a structure diagram of the transfer module of the tray transfer device of the present utility model.
[0023] Figure 5 It is a structure diagram of the transfer module of the tray transfer device of the present utility model without a support plate.
[0024] Figure 6 It is a three-dimensional structure diagram of the tray transfer device of the present utility model.
[0025] Description of the Main Component Symbols
[0026] Transfer module 1, empty tray rack 11, receiving tray 111, pressing strip 112, tray separation mechanism 12, support frame 121, tray separation fixture 122, transfer belt 13, pallet cylinder 14, transfer platform 15, base 151, plate mounting frame 152, blocking frame 1522, limiting member 153, lifting detection device 16, lifting cylinder 161, receiving plate 162, sensor 163, first transfer platform 2, second transfer platform 3, material loading slot 22, baking plate receiving module 4, baking basket 41, plate receiving rack 411, limiting device 42, pressing device 43, limiting rod 44, gantry mechanism 5, suction device 6, suction nozzle 66, push plate module 7, connecting arm 71, slider 72, push plate arm 73.
[0027] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. Specific embodiments
[0028] As Figure 1 shown, it is a plan structure diagram of the tray transfer device of the present invention; as Figure 2 shown, it is an elevation view of the lifting detection device of the tray transfer device of the present invention; as Figure 3 shown, it is an overall structure diagram of the tray transfer device of the present invention; as Figure 4 shown, it is a structure diagram of the transfer module of the tray transfer device of the present invention; as Figure 5 shown, it is a structure diagram of the transfer module of the tray transfer device of the present invention without the support plate; as Figure 6 shown, it is a three-dimensional structure diagram of the tray transfer device of the present invention. Example 1:
[0029] A tray transfer device includes a transfer module 1 and a baking and plate receiving module 4. The baking and plate receiving module 4 is arranged on both sides of the output end of the transfer module 1. An empty tray group rack 11 is provided at the input end of the transfer module 1, and a number of receiving trays 111 are arranged on the empty tray group rack 11. The baking and plate receiving module 4 includes a baking basket 41, and a number of layers of plate receiving racks 411 are arranged in the baking basket 41. A transfer belt 13 is provided between the transfer module 1 and the baking and plate receiving module 4. A first transfer platform 2 and a second transfer platform 3 are respectively arranged on the outer sides of both sides of the transfer belt 13. A gantry mechanism 5 is connected above the baking and plate receiving module 4. A suction device 6 is arranged on the side of the gantry mechanism 5 close to the empty tray group rack 11. The suction device 6 sequentially and alternately sucks the materials on the first transfer platform 2 and the second transfer platform 3 to the receiving trays 111. After the receiving trays 111 are filled with materials, they move to the output end of the transfer belt 13 along with the transfer belt 13. Lifting detection devices 16 are connected to both sides of the output end of the transfer module 1. The lifting detection devices 16 are located inside the baking and plate receiving module 4. The lifting detection devices 16 include lifting cylinders 161, receiving plates 162 and sensors 163. The lifting cylinders 161 are connected to both sides of the transfer belt 13. The receiving plates 162 are arranged above the lifting cylinders 161. The sensors 163 are arranged at the bottom of the receiving plates 162. The sensors 163 detect the specific positions of the plate receiving racks 411, and the cylinders perform mechanical compensation to make the receiving surfaces of the receiving plates 162 flush with the surfaces of the plate receiving racks 411, ensuring that when the receiving trays 111 are pushed to the plate receiving racks 411, the arranged materials will not be scattered due to jitter caused by uneven heights.
[0030] A transfer platform 15 is arranged on the transfer belt 13. The transfer platform 15 is used to load the receiving trays 111 and reciprocate on the transfer belt 13 to realize the processes of taking trays, loading materials and receiving materials.
[0031] The transfer platform 15 includes a base 151, a plate mounting frame 152 and a limiting member 153. The base 151 is slidably connected to the transfer belt 13. The plate mounting frame 152 is arranged above the base 151. Blocking frames 1522 are arranged on both sides of the plate mounting frame 152. The blocking frames 1522 are used to prevent the receiving trays 111 from sliding out when the transfer platform 15 moves quickly.
[0032] A limiting member 153 is further arranged on one of the blocking frames 1522. The limiting member 153 is L-shaped. One side of the limiting member 153 is connected to the bottom of the plate mounting frame 152, and the other side is arranged upward on the side of the plate mounting frame 152. The limiting member 153 is slidably connected to the bottom of the plate mounting frame 152. When taking trays, the limiting member 153 slides outward to open. After the receiving trays 111 are in place, the limiting member 153 slides inward to clamp the sides of the receiving trays 111, further blocking and fastening the receiving trays 111 to prevent the receiving trays 111 from sliding out when the transfer platform 15 moves quickly.
[0033] The outer side of the empty disk assembly frame 11 is provided with a disk separation mechanism 12, and the disk separation mechanism 12 includes a support frame 121, a disk separation clamp 122, and a motor. The disk separation clamp 122 is symmetrically arranged on both sides of the empty disk assembly frame 11 and is parallel to the length direction of the transfer belt 13. The transfer belt 13 is also provided with a support plate cylinder 14, and the support plate cylinder 14 is located below the empty disk assembly frame 11. The initial position of the disk separation clamp 122 is located at both sides of the bottom of the lowest layer of the receiving disk 111. When taking the disk, the transfer platform 15 is located at the input end of the transfer belt 13, and the support plate cylinder 14 is lifted to The bottom of the lowest material receiving tray 111, and at the same time, the tray dividing clamp 122 is driven by a motor to evacuate the two sides of the bottom of the material receiving tray 111 outward, and the support plate cylinder 14 supports the lowest material receiving tray 111 and then descends to the bottom of the material receiving tray 111 and contacts the transfer platform 15, and the transfer platform 15 loads the material receiving tray 111 and moves it to the first transfer platform 2 and the second transfer platform 3, and the tray dividing clamp 122 moves up to the bottom of the original second-to-last material receiving tray 111 and moves inward, against the two sides of the bottom of the existing lowest material receiving tray 111, and this cycle is repeated.
[0034] The two side edges of the plate mounting frame 152 adjacent to the blocking frame 1522 are provided with avoidance grooves for avoiding the plate when the plate supporting cylinder 14 supports the receiving tray 111 to move up and down.
[0035] The upper two sides of the receiving tray 111 are provided with pressure strips 112, and the pressure strips 112 are not on the same side as the tray separation clamps 122. The length of the pressure strips 112 is the same as the side of the receiving tray 111, and the height of the pressure strips 112 is higher than the height of the material on the receiving tray 111, so that when a number of receiving trays 111 are arranged on the empty tray assembly rack 11, there is a certain distance between each layer of receiving trays 111, which is convenient for the insertion and withdrawal of the tray separation mechanism 12, and the tray separation, and the upper and lower receiving trays 111 will not touch the material.
[0036] One end of the suction device 6 is slidably connected to the gantry mechanism 5, and a plurality of suction nozzles 66 are provided below the other end of the suction device 6. A plurality of material loading slots 22 are provided on the first transfer platform 2 and the second transfer platform 3, and the suction nozzles 66 correspond one-to-one to the material loading slots 22. The suction device 6 uses the suction nozzles 66 to suck the materials on the receiving trays 111 of the first transfer platform 2 and the second transfer platform 3 in turn and place them on the receiving trays 111.
[0037] Electromagnets are provided at the bottom of the material loading troughs 22 of the first transfer platform 2 and the second transfer platform 3 to prevent the vibration of the materials caused by the vibration generated by the rapid conveying of the machine. The magnetic force of the electromagnets is released when the suction device 6 sucks the materials.
[0038] On one side of the gantry mechanism 5 near the output end of the transfer module 1, there is a push plate module 7. The push plate module 7 includes a connecting arm 71 and a push plate arm 73. One end of the connecting arm 71 is provided with a slider 72, which is horizontally slidably connected to the gantry mechanism 5 through the slider 72. The other end of the connecting arm 71 is provided with a downward push plate arm 73. The push plate arm 73 is horizontally arranged. The sliding of the slider 72 drives the push plate arm 73 to push the receiving tray 111 towards the receiving tray rack 411 on one side. After the next receiving tray 111 is in place, the slider 72 slides towards the other side, driving the push plate arm 73 to push the receiving tray 111 towards the receiving tray rack 411 on the corresponding side, enabling the two workstations of the baking receiving plate module 4 to alternately receive plates for baking, with high efficiency.
[0039] A limiting device 42 is provided outside the baking basket 41. The limiting device 42 includes a downward pressing device 43 arranged at the top and limiting rods 44 arranged around, so that the baking basket 41 will not vibrate or slide due to the rapid movement of the machine during the pushing plate transportation or baking. The downward pressing device 43 is opened when manually collecting the receiving tray rack 411.
[0040] The working principle of the present utility model: In the initial position, the transfer platform 15 is located at the input end of the transfer belt 13, and the tray dividing fixture 122 is located on both sides of the bottom of the lowermost receiving tray 111; when taking the tray, the support plate cylinder 14 rises to the bottom of the lowermost receiving tray 111. At the same time, the tray dividing fixture 122 is driven by a motor to withdraw from both sides of the bottom of the receiving tray 111 outward, and the limiting member 153 slides outward to open. After the tray dividing fixture 122 holds the lowermost receiving tray 111, it descends until the bottom of the receiving tray 111 touches the loading plate frame 152. After the receiving tray 111 is in place, the limiting member 153 slides inward to clamp the side of the receiving tray 111. The transfer platform 15 loads the receiving tray 111 and moves it to the first transfer platform 2 and the second transfer platform 3. The suction device 6 sequentially and alternately sucks the materials on the first transfer platform 2 and the second transfer platform 3 into the receiving tray 111. After the receiving tray 111 is filled with materials, it moves to the output end of the transfer belt 13 with the transfer platform 15. There are unequal spacing situations in the spacing of the receiving tray racks 411. The lifting detection device 16 scans the position through the laser sensor 163, and after detection, mechanical compensation is performed so that the receiving surfaces of the receiving plates 162 are flush with the surfaces of the receiving tray 111 and the receiving tray racks 411 in turn. The push plate module 7 pushes the receiving tray 111 to the receiving surface of the lifting platform, adjusts the height and continues to push it into the receiving tray rack 411 in the baking basket 41 for baking.
[0041] Advantages of the utility model: A tray transfer device includes a transfer module 1 and a baking and plate receiving module 4. The baking and plate receiving module 4 is arranged on both sides of the output end of the transfer module 1. An empty tray group rack 11 is provided at the input end of the transfer module 1, and a plurality of receiving trays 111 are arranged on the empty tray group rack 11. The baking and plate receiving module 4 includes a baking basket 41, and a plurality of layers of plate receiving racks 411 are arranged in the baking basket 41. A transfer belt 13 is arranged between the transfer module 1 and the baking and plate receiving module 4. A first transfer platform 2 and a second transfer platform 3 are respectively arranged on the outer sides of both sides of the transfer belt 13. A gantry mechanism 5 is connected above the baking and plate receiving module 4. An absorbing device 6 is arranged on one side of the gantry mechanism 5 close to the empty tray group rack 11. The absorbing device 6 sequentially and alternately absorbs the materials on the first transfer platform 2 and the second transfer platform 3 to the receiving trays 111. After the receiving trays 111 are filled with materials, they move to the output end of the transfer belt 13 along with the transfer belt 13. Lifting detection devices 16 are connected to both sides of the output end of the transfer module 1. The lifting detection devices 16 are located inside the baking and plate receiving module 4. The lifting detection devices 16 include lifting cylinders 161, receiving plates 162 and sensors 163. The lifting cylinders 161 are connected to both sides of the transfer belt 13. The receiving plates 162 are arranged above the lifting cylinders 161. The sensors 163 are arranged at the bottom of the receiving plates 162. The sensors 163 detect the specific positions of the plate receiving racks 411, and the cylinders perform mechanical compensation to make the receiving surfaces of the receiving plates 162 flush with the surfaces of the plate receiving racks 411, ensuring that when the receiving trays 111 are pushed to the plate receiving racks 411, the arranged materials will not be scattered due to jitter caused by uneven height.
[0042] The above embodiments only represent several implementation manners of the utility model. The description is relatively specific and detailed, but it cannot be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.
Claims
1. A tray transfer device, characterized in that: The invention comprises a transfer module (1) and a baking plate collecting module (4), wherein the baking plate collecting module (4) is arranged on both sides of the output end of the transfer module (1), an empty plate group frame (11) is arranged at the input end of the transfer module (1), and a plurality of material collecting plates (111) are arranged on the empty plate group frame (11), the baking plate collecting module (4) comprises a baking basket (41), and a plurality of layers of material collecting frames (411) are arranged in the baking basket (41), a transfer belt (13) is arranged between the transfer module (1) and the baking plate collecting module (4), and a first transfer platform (2) and a second transfer platform (3) are respectively arranged outside the two sides of the transfer belt (13), and a gantry mechanism (5) is connected above the baking plate collecting module (4), and a suction device (20) is arranged on the side of the gantry mechanism (5) close to the empty plate group frame (11). The device (6) is configured to suck materials from the first transfer platform (2) and the second transfer platform (3) to a receiving tray (111) in turn. After the receiving tray (111) is filled with materials, it moves to the output end of the transfer belt (13). Both sides of the output end of the transfer module (1) are connected with lifting detection devices (16). The lifting detection device (16) is located inside the baking plate receiving module (4). The lifting detection device (16) comprises a lifting cylinder (161), a receiving plate (162) and a sensor (163). The lifting cylinder (161) is connected to both sides of the transfer belt (13). The receiving plate (162) is arranged above the lifting cylinder (161). The sensor (163) is arranged at the bottom of the receiving plate (162).
2. The tray transfer device according to claim 1, characterized in that: A transfer platform (15) is provided on the transfer belt (13), and the transfer platform (15) comprises a base (151), a plate mounting frame (152) and a stopper (153); the base (151) is slidably connected to the transfer belt (13); the plate mounting frame (152) is arranged above the base (151); and blocking frames (1522) are provided on both sides of the plate mounting frame (152).
3. The tray transfer device according to claim 2, characterized in that: A limiting member (153) is also provided on one side of the blocking frame (1522), one side of the limiting member (153) is connected to the bottom of the mounting frame (152), and the other side is arranged upwardly on the side of the mounting frame (152), and the limiting member (153) is slidably connected to the bottom of the mounting frame (152).
4. The tray transfer device according to claim 1, characterized in that: A plate separation mechanism (12) is provided on the outside of the empty plate assembly frame (11), the plate separation mechanism (12) comprising a support frame (121), a plate separation clamp (122), and a motor; the plate separation clamp (122) is symmetrically arranged on both sides of the empty plate assembly frame (11) and parallel to the length direction of the transfer belt (13); a support plate cylinder (14) is also provided on the transfer belt (13); the support plate cylinder (14) is located below the empty plate assembly frame (11).
5. The tray transfer device according to claim 2, characterized in that: Avoidance grooves are provided on two side edges of the plate mounting frame (152) adjacent to the blocking frame (1522).
6. The tray transfer device according to claim 4, characterized in that: The upper two sides of the receiving tray (111) are provided with pressure strips (112), the pressure strips (112) and the tray separation clamp (122) are not on the same side, the pressure strips (112) are the same length as the side of the receiving tray (111), and the height of the pressure strips (112) is higher than the height of the material on the receiving tray (111).
7. The tray transfer device according to claim 1, characterized in that: One end of the suction device (6) is slidably connected to the gantry mechanism (5), and a plurality of suction nozzles (66) are provided below the other end of the suction device (6). The first transfer platform (2) and the second transfer platform (3) are both provided with a plurality of material loading slots (22). The suction device (6) sequentially sucks the materials on the material receiving trays (111) of the first transfer platform (2) and the second transfer platform (3) through the suction nozzles (66) and places the materials on the material receiving trays (111).
8. The tray transfer device according to claim 1, characterized in that: Electromagnets are provided at the bottom of the material loading troughs (22) of the first transfer platform (2) and the second transfer platform (3).
9. The tray transfer device according to claim 1, characterized in that: A push plate module (7) is provided on one side of the gantry mechanism (5) close to the output end of the transfer module (1), and the push plate module (7) comprises a connecting arm (71) and a push plate arm (73). A slider (72) is provided at one end of the connecting arm (71), and is horizontally slidably connected to the gantry mechanism (5) via the slider (72). A push plate arm (73) is provided downward at the other end of the connecting arm (71). The push plate arm (73) is horizontally arranged. The slider (72) slides to drive the push plate arm (73) to push the receiving tray (111) toward the receiving tray (411) on one side. After the next receiving tray (111) is replaced, the slider (72) slides to the other side to drive the push plate arm (73) to push the receiving tray (111) toward the receiving tray (411) on the corresponding side.
10. The tray transfer device according to claim 1, characterized in that: A limiting device (42) is provided outside the baking basket (41), and the limiting device (42) comprises a pressing device (43) arranged on the top and limiting rods (44) arranged around the periphery. When the sheet material receiving rack (411) is manually collected, the pressing device (43) is opened.
Citation Information
Patent Citations
Automatic charging system of integrally-formed inductor baking and bearing device
CN217625980U