Novel full-automatic winding machine

Abstract

The utility model relates to the technical field of garment fabric processing, and discloses a novel full-automatic winding machine which comprises a supporting table, a first supporting seat is arranged at one corner of the top end of the supporting table, a first mounting disc is arranged at the top end of the first supporting seat, push rods are arranged on the two sides of the middle of the first mounting disc in a sliding mode, and push blocks are arranged at one ends of the push rods. A supporting assembly is arranged at the top end of the first mounting disc, an infrared distance sensor is arranged at one end of the supporting assembly, a second supporting seat is arranged at the other corner of the top end of the supporting table, and a second mounting disc is arranged at the top end of the second supporting seat. The infrared distance sensor is used for continuously monitoring the real-time distance between the cloth and the surface of the winding roller, when the monitored distance is reduced to a preset threshold value, the sensor can trigger the PCL controller, then the alarm is started, the alarm gives out siren sound, the siren sound serves as a clear signal to remind a worker to immediately turn off the servo motor, and the work efficiency is improved. And the consistency of the thickness of the cloth is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of garment fabric processing, in particular to a new type of fully automatic winding machine. Background Technique

[0002] With the rapid development of the textile industry, the production efficiency and quality of garment fabrics have become the key factors for enterprise competition. In the traditional garment fabric production process, the winding link often relies on manual or semi-automatic equipment, which not only has low efficiency, but also easily causes problems such as fabric wrinkles and breakage due to human factors, affecting subsequent processing and product quality. Therefore, a new type of fully automatic winding machine is needed;

[0003] Among them, the "garment processing fabric winding device" disclosed in the application number "201720678188.4" is also an increasingly mature technology, including a left control chassis and a right control chassis. One side of the left control chassis is provided with a right control chassis, and a winding drum is sleeved on the upper end between the left control chassis and the right control chassis through a rotating shaft, and the rotating shaft is sleeved on the motors built in the left control chassis and the right control chassis. In the utility model, the garment processing fabric winding device mainly winds the fabric for garment processing by rotating the winding drum. Due to the setting of the limiting cross bar, the fabric will be relatively flat when being automatically wound. There are fixed screw holes on both sides of the winding drum, and there are threads on the rotating shaft. The two are connected by a spiral nesting method, making its installation and disassembly very convenient. A fabric placement box is arranged at the bottom of the winding device, and the fabric can be centrally placed in the form of a tissue box, so as to ensure that the fabric will not be wound around the device during the winding operation, resulting in jams during the winding process;

[0004] However, the above method still has the following defects in actual use: The device collects the fabric through the winding drum, but lacks the ability to accurately monitor the real-time thickness of the fabric during the winding process, which may lead to differences in the thickness of the fabric rolls completed each time, thereby affecting the consistency of subsequent processing and the quality of the finished product. At the same time, due to the long length of the winding drum, it is inconvenient to operate when the winding drum needs to be replaced or maintained. Content of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a new type of fully automatic winding machine, which has the advantages of automatically monitoring the fabric thickness, giving timely warnings, ensuring the thickness consistency, and at the same time improving the convenience of replacing the winding roller, and solves the problems raised in the above background technique.

[0006] The present utility model provides the following technical solution: a new type of fully automatic rewinder, including a support table. One corner of the top of the support table is provided with a first support seat. The top of the first support seat is provided with a first mounting plate. On both sides of the middle of the first mounting plate, push rods are slidably arranged. One end of the push rod is provided with a push block. The top of the first mounting plate is provided with a support assembly. One end of the support assembly is provided with an infrared distance sensor. Another corner of the top of the support table is provided with a second support seat. The top of the second support seat is provided with a second mounting plate. One side of the second support seat is provided with a moving assembly.

[0007] As a preferred technical solution of the present utility model, on both sides of the surface of the first mounting plate, storage grooves slidably matched with the push block are opened. A connecting shaft is rotatably arranged in the middle of the first mounting plate and the middle of the second mounting plate. One end of the connecting shaft is provided with an insertion block. A winding roller is inserted between the two insertion blocks.

[0008] As a preferred technical solution of the present utility model, on both sides of the middle of the top of the support table, connecting seats are provided. A limiting rod is arranged between the two connecting seats. One side of the interior of the support table is provided with a placement box. One side of the upper surface of the support table is provided with a discharge slot.

[0009] As a preferred technical solution of the present utility model, the bottom end of the second support seat is provided with a slider. One side of the top of the support table is provided with a chute slidably matched with the slider.

[0010] As a preferred technical solution of the present utility model, the support assembly includes a vertical connecting rod, a horizontal connecting rod and a mounting rod. The vertical connecting rod is arranged at the top of the first mounting plate. The top of the vertical connecting rod is provided with the horizontal connecting rod. One end of the horizontal connecting rod is provided with the mounting rod. The bottom end of the mounting rod is fixedly connected to the top end of the infrared distance sensor.

[0011] As a preferred technical solution of the present utility model, a servo motor is provided on the rear end surface of the first mounting plate through a motor seat. The transmission shaft of the servo motor is fixedly connected to the corresponding connecting shaft.

[0012] As a preferred technical solution of the present utility model, the moving assembly includes a positioning rod, two connecting rods, a fixed seat and an electric telescopic rod. The positioning rod is arranged on one side of the second support seat. At both corners of the top of the positioning rod, connecting rods are provided. The top ends of the two connecting rods are respectively fixedly connected to the other ends of the corresponding push rods. The surface of the positioning rod is slidably matched with the interior of the first support seat. A positioning groove matched with the positioning rod is opened in the interior of the first support seat. The fixed seat is arranged on one side of the support table. An electric telescopic rod is provided on the surface of the fixed seat. The telescopic end of the electric telescopic rod is fixedly connected to one end of the positioning rod.

[0013] As a preferred technical solution of the present utility model, a control panel is provided on the other side of the support platform. A PCL controller is provided on one side of the control panel, and an alarm is provided on the other side of the control panel. The infrared distance sensor is electrically connected to the alarm through the PCL controller.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] 1. For this new type of fully automatic rewinder, the infrared distance sensor is used to continuously monitor the real-time distance from the surface of the fabric on the winding roller. As the fabric accumulates continuously on the winding roller and its thickness increases, the distance between the sensor and the fabric gradually shortens. When the monitored distance drops to a preset threshold value, the sensor will trigger the PCL controller, and then start the alarm. The alarm emits a siren sound, serving as a clear signal to remind the staff to immediately turn off the servo motor, ensuring the consistency of the fabric thickness for the replacement operation of the winding roller.

[0016] 2. For this new type of fully automatic rewinder, during this operation process, by starting the electric telescopic rod, the telescopic end of the electric telescopic rod is used to push the positioning rod and the connected structures, namely the connecting rod and the push block, to move synchronously, thereby pushing the winding roller and the fabric thereon forward to achieve the rapid separation of the winding roller and the insertion block. At the same time, this process also drives the second support seat and the second mounting plate at its top to move, increasing the distance from the first mounting plate, providing convenience for the staff to replace the winding roller, and the operation process is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is one of the schematic side structural diagrams of the present utility model;

[0019] Figure 3 is the other schematic side structural diagram of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the moving component of the present utility model;

[0021] Figure 5 is a schematic structural diagram of the first mounting plate of the present utility model.

[0022] In the figure: 1. Support platform; 111. Connecting seat; 112. Limit rod; 113. Placing box; 114. Discharge chute; 116. Control panel; 117. Alarm; 3. First support seat; 31. Positioning groove; 4. First mounting plate; 400. Servo motor; 41. Push rod; 42. Pusher block; 421. Storage groove; 43. Connecting shaft; 44. Insert block; 46. Winding roller; 5. Support assembly; 51. Vertical connecting rod; 52. Horizontal connecting rod; 53. Mounting rod; 6. Infrared distance sensor; 7. Second support seat; 71. Slide block; 72. Slide groove; 8. Second mounting plate; 9. Moving assembly; 91. Positioning rod; 92. Connecting rod; 93. Fixed seat; 94. Electric telescopic rod. Detailed implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figures 1-5 , a new type of fully automatic winding machine, including a support platform 1. A first support seat 3 is provided at one corner of the top end of the support platform 1. A first mounting plate 4 is provided at the top end of the first support seat 3. Push rods 41 are slidably provided on both sides of the middle of the first mounting plate 4. One end of the push rod 41 is provided with a pusher block 42. A support assembly 5 is provided at the top end of the first mounting plate 4. An infrared distance sensor 6 is provided at one end of the support assembly 5. The infrared distance sensor 6 monitors the distance of the cloth on the surface of the winding roller 46 in real time. A second support seat 7 is provided at the other corner of the top end of the support platform 1. A second mounting plate 8 is provided at the top end of the second support seat 7. A moving assembly 9 is provided on one side of the second support seat 7. Through the cooperation of the moving assembly 9, the movement of the pusher block 42 and the second support seat 7 can be realized. The winding roller 46 and the cloth on the surface are pushed forward by the two pusher blocks 42, so that the winding roller 46 and the insert block 44 can be quickly separated. At the same time, the second support seat 7 drives the second mounting plate 8 at the top to move, increasing the distance between the second mounting plate 8 and the first mounting plate 4, so that the staff can easily remove the winding roller 46.

[0025] The support assembly 5 includes a vertical connecting rod 51, a horizontal connecting rod 52 and a mounting rod 53. The vertical connecting rod 51 is provided at the top end of the first mounting plate 4. A horizontal connecting rod 52 is provided at the top end of the vertical connecting rod 51. A mounting rod 53 is provided at one end of the horizontal connecting rod 52. The bottom end of the mounting rod 53 is fixedly connected to the top end of the infrared distance sensor 6.

[0026] The rear end face of the first mounting disk 4 is provided with a servo motor 400 through a motor base. The transmission shaft of the servo motor 400 is fixedly connected to the corresponding connecting shaft 43, providing power for the rotation of the connecting shaft 43.

[0027] The moving assembly 9 includes a positioning rod 91, two connecting rods 92, a fixed seat 93 and an electric telescopic rod 94. The positioning rod 91 is arranged on one side of the second support base 7. Connecting rods 92 are provided at both corners at the top of the positioning rod 91. The other ends of the two connecting rods 92 are respectively fixedly connected to the corresponding push rods 41. The surface of the positioning rod 91 is in sliding fit with the inside of the first support base 3. A positioning groove 31 matching the positioning rod 91 is opened in the inside of the first support base 3. The fixed seat 93 is arranged on one side of the support table 1. An electric telescopic rod 94 is provided on the surface of the fixed seat 93. The telescopic end of the electric telescopic rod 94 is fixedly connected to one end of the positioning rod 91. The telescopic end of the electric telescopic rod 94 is used to push the positioning rod 91 to move forward. The movement of the positioning rod 91 drives the connecting rod 92 and the second support base 7 to move at the same time.

[0028] Receiving grooves 421 for sliding fit with the push blocks 42 are opened on both sides of the surface of the first mounting disk 4. Connecting shafts 43 are rotatably provided in the middle of the first mounting disk 4 and the second mounting disk 8. An insertion block 44 is provided at one end of the connecting shaft 43. A winding roller 46 is inserted between the two insertion blocks 44. The plug-in connection facilitates the installation and disassembly of the winding roller 46.

[0029] Connecting seats 111 are provided on both sides of the middle of the top end of the support table 1. A limiting rod 112 is provided between the two connecting seats 111, enabling the fabric to be smoothly wound onto the winding roller 46. A placement box 113 is provided on one side inside the support table 1. An outlet slot 114 is opened on one side of the upper surface of the support table 1. The front end of the fabric passes through the outlet slot 114 and is wound around the surface of the winding roller 46 above the limiting rod 112.

[0030] A slider 71 is provided at the bottom end of the second support base 7. A sliding groove 72 for sliding fit with the slider 71 is opened on one side of the top end of the support table 1, improving the stability of the second support base 7 during the left-right movement process.

[0031] A control panel 116 is provided on the other side of the support table 1. A PCL controller is provided on one side of the control panel 116. An alarm 117 is provided on the other side of the control panel 116. The infrared distance sensor 6 is electrically connected to the alarm 117 through the PCL controller. The alarm 117 generates a siren to remind the staff to turn off the servo motor 400.

[0032] During use, the fabric can be folded and stored in a square shape and placed into the placement box 113. The front end of the fabric passes through the discharge slot 114 and winds around the surface of the winding roller 46 above the limiting rod 112. Then, the servo motor 400 is started, and the servo motor 400 drives the connecting shaft 43 and the insertion block 44 connected thereto to rotate synchronously. Since the insertion block 44 is inserted and connected to the winding roller 46, the insertion block 44 can drive the winding roller 46 to rotate synchronously, realizing the winding operation of the fabric. During the winding process, the thickness of the fabric on the surface of the winding roller 46 gradually increases. The infrared distance sensor 6 is arranged directly above the winding roller 46, and the infrared distance sensor 6 monitors the distance between the fabric on the surface of the winding roller 46 in real time. As the fabric thickness increases, the distance between the infrared distance sensor 6 and the fabric gradually decreases. When the monitored distance reaches the set preset value, the infrared distance sensor 6 starts the alarm 117 through the PCL controller. The alarm 117 generates a siren to remind the staff to turn off the servo motor 400 and replace the winding roller 46;

[0033] By starting the electric telescopic rod 94, the telescopic end of the electric telescopic rod 94 is used to push the positioning rod 91 to move forward. The movement of the positioning rod 91 drives the connecting rod 92 and the second support base 7 to move at the same time. The connecting rod 92 drives the push block 42 to move synchronously. The winding roller 46 and the fabric on the surface are pushed forward by the push blocks 42 on both sides, so that the winding roller 46 and the insertion block 44 can be quickly separated. At the same time, the second support base 7 drives the second mounting plate 8 at the top to move, increasing the distance between the second mounting plate 8 and the first mounting plate 4, enabling the staff to easily remove the winding roller 46 and replace it with a new winding roller 46. The operation process is convenient and efficient.

[0034] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel fully automatic winding machine, comprising a support table (1), characterized in that: A first support seat (3) is provided at a corner of the top of the support platform (1), a first mounting plate (4) is provided at the top of the first support seat (3), push rods (41) are slidably provided on both sides of the middle of the first mounting plate (4), one end of the push rod (41) is provided with a push block (42), a support assembly (5) is provided at the top of the first mounting plate (4), one end of the support assembly (5) is provided with an infrared distance sensor (6), a second support seat (7) is provided at another corner of the top of the support platform (1), a second mounting plate (8) is provided at the top of the second support seat (7), and a moving assembly (9) is provided on one side of the second support seat (7).

2. A new type of fully automatic winding machine according to claim 1, characterized in that: Both sides of the surface of the first mounting plate (4) are provided with receiving grooves (421) that are slidably matched with the push block (42); the middle part of the first mounting plate (4) and the middle part of the second mounting plate (8) are rotatably provided with a connecting shaft (43); one end of the connecting shaft (43) is provided with an insert block (44); and a winding roller (46) is inserted between the two insert blocks (44).

3. The new fully automatic winding machine according to claim 1 is characterized in that: Connecting seats (111) are provided on both sides of the middle of the top of the support platform (1), a limiting rod (112) is provided between the two connecting seats (111), a placement box (113) is provided on one side inside the support platform (1), and a discharge trough (114) is provided on one side of the upper surface of the support platform (1).

4. The new fully automatic winding machine according to claim 1 is characterized in that: A sliding block (71) is provided at the bottom end of the second supporting seat (7), and a sliding groove (72) which is slidably matched with the sliding block (71) is provided on one side of the top end of the supporting platform (1).

5. The new fully automatic winding machine according to claim 1 is characterized in that: The support assembly (5) comprises a vertical connecting rod (51), a horizontal connecting rod (52) and a mounting rod (53); the vertical connecting rod (51) is arranged at the top end of the first mounting plate (4); the top end of the vertical connecting rod (51) is provided with a horizontal connecting rod (52); one end of the horizontal connecting rod (52) is provided with a mounting rod (53); the bottom end of the mounting rod (53) is fixedly connected to the top end of the infrared distance sensor (6).

6. A new type of fully automatic winding machine according to claim 2, characterized in that: A servo motor (400) is provided on the rear end surface of the first mounting plate (4) via a motor seat, and a transmission shaft of the servo motor (400) is fixedly connected to a corresponding connecting shaft (43).

7. The new fully automatic winding machine according to claim 1 is characterized in that: The moving assembly (9) comprises a positioning rod (91), two connecting rods (92), a fixed seat (93) and an electric telescopic rod (94); the positioning rod (91) is arranged on one side of the second support seat (7); the two corners of the top of the positioning rod (91) are provided with connecting rods (92); the tops of the two connecting rods (92) are respectively fixedly connected to the other ends of the corresponding push rods (41); the surface of the positioning rod (91) is slidably matched with the inside of the first support seat (3); the inside of the first support seat (3) is provided with a positioning groove (31) matching the positioning rod (91); the fixed seat (93) is arranged on one side of the support platform (1); the surface of the fixed seat (93) is provided with an electric telescopic rod (94); the telescopic end of the electric telescopic rod (94) is fixedly connected to one end of the positioning rod (91).

8. The new fully automatic winding machine according to claim 1 is characterized in that: A control panel (116) is provided on the other side of the support platform (1), a PCL controller is provided on one side of the control panel (116), an alarm (117) is provided on the other side of the control panel (116), and the infrared distance sensor (6) is electrically connected to the alarm (117) via the PCL controller.

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