Automatic barreling and labeling production line for plum jelly

Abstract

The utility model relates to an automatic plum jelly barreling and labeling production line which comprises a main transmission line filling body feeding station, an automatic filling station, a filling and sealing station, a labeling inspection station, a manual boxing station and a stacking and film packaging station. The automatic filling station comprises a plurality of material collecting barrel sets arranged on a material storage frame, and a main transmission channel material distributing and filling channel structure. The distributing and filling channel structure is perpendicular to the main conveying line on the upper portion of the automatic filling station, the filling body feeding station comprises a filling body stacking area and a part placing limiting table, and the defective product distributing station is connected to the main conveying line between the stations. A single manual operation mode is changed into a full-automatic assembly line; the manual operation is reduced from 30 persons to 9 persons at present; the yield is from 3000 barrels to 8000 barrels; the manual operation mode is low in early investment, but the limitation gradually appears along with the increase of the yield demand, and the limitation is mainly reflected in the aspects of high labor cost, low production efficiency, poor quality consistency and the like.

Description

Technical Field

[0001] The utility model relates to a food packaging production line, in particular to an automatic barreling and labeling production line for plum jelly. Background Art

[0002] Jelly is a Western dessert, in a semi-solid state, made of edible gelatin, water, sugar and fruit juice. Also known as jelly, it has a crystal-clear appearance, bright colors, and a soft and smooth taste. Jelly also includes puddings. Jelly is completely solidified by the gelation of gelatin. Using different molds, finished products with different styles and shapes can be produced. Generally, jelly products need to go through processes such as jelly liquid modulation, molding, and refrigeration. The basic process flow of the existing jelly packing and packaging is as follows: manually receiving materials from the assembly line, manually mixing materials, automatically weighing and packing by a multi-head scale, then manually leveling, manually weighing, manually sealing the box, and then manually printing and labeling and then manually stacking. Publication No.: CN2743228Y, an automatic jelly packaging line system, includes a jelly conveying device, a carton processing device before packing, a multi-head scale, a coding machine, a pneumatic box pushing mechanism, a carton processing device after packing, a non-powered roller conveyor and a control system. The control system is respectively connected to the jelly conveying device, the carton processing device before packing, the manual jelly adding device, the jelly lifting device, the multi-head scale, the coding machine, the pneumatic box pushing mechanism, the carton processing device after packing, and the non-powered roller conveyor. The downstream of the jelly conveying device is sequentially connected to the multi-head scale, the coding machine, the carton processing device after packing, and the non-powered roller conveyor. The carton processing device before packing is arranged on one side of the multi-head scale, and the carton processing device before packing is connected to the carton processing device after packing through the pneumatic box pushing mechanism. In this process, each process is manually and dispersedly operated, and every few people form a group and share a packaging table. Therefore, there are many disadvantages as follows: the packaging operation processes are dispersed, repeatedly occupying space, and the temporary storage occupies a lot of space; the transfer and transportation are dispersed, the handling efficiency is relatively low, and at the same time, the repeated operations lead to low efficiency and more space occupation; there are many operators, and the management scope and management difficulty are relatively large; due to the differences between the people at each operation table and each weighing table of the scale, there are differences in the packing quality and weight, and the product correction amount is relatively large. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic barreling and labeling production line for plum jelly, so as to solve the problems of low packing and assembly efficiency, low site utilization rate and unreasonable component equipment of the existing plum jelly packaging.

[0004] The technical solution adopted by the present utility model to solve its technical problems is as follows: An automatic barreling and labeling production line for plum jelly, including a main transmission line, on which there are successively arranged from left to right a filling body feeding station, an automatic filling station, a filling and sealing station, a labeling and inspection station, a manual packing station, and a palletizing and film wrapping station. The automatic filling station includes a plurality of aggregate bucket groups arranged on a storage rack, a main transmission channel connected to the plurality of aggregate bucket groups, and a material distribution and filling channel structure connected to the main transmission channel. The material distribution and filling channel structure is vertically arranged perpendicular to the main transmission line above the automatic filling station. The filling body feeding station includes a filling body stacking area and a placing and limiting platform arranged above the main transmission line opposite to the filling body stacking area. A defective product sorting station is connected to the main transmission line between each station.

[0005] The labeling and inspection station includes a labeling device arranged on the main transmission line, a laser coding device arranged on the main transmission line below the labeling device, and an imaging detection device structure arranged on the main transmission line below the laser coding device.

[0006] The imaging detection device structure includes a camera test bench and a display and control console.

[0007] The filling and sealing station includes a cap assembly device arranged on the main transmission line, a barrel cap sealing device arranged on the main transmission line behind the cap assembly device, and a configured barrel cap raw material placement buffer area.

[0008] The material distribution and filling channel structure includes a multi-group material distribution and filling channel arranged below the main transmission channel, a material distribution table arranged below the multi-group material distribution and filling channel, and a blanking channel body arranged at the lower end of the multi-group material distribution and filling channel.

[0009] The defective product sorting station includes a NG product rejection station arranged below the automatic filling station and a missing code product rejection station arranged below the labeling and inspection station.

[0010] The main transmission line is arranged on a main line assembly rack, and an internal line installation groove seat is arranged in the main line assembly rack.

[0011] The beneficial effects of the present utility model: It is designed to be suitable for the automatic production of small-packaged jelly in terms of counting / labelling / screwing the cap / encapsulation; it changes from a single manual operation mode to a fully automatic production line; the number of manual operations has been reduced from 30 people originally to 9 people currently; the output has increased from 3000 barrels to 8000 barrels; the manual operation mode has a relatively low initial investment, but as the production demand increases, its limitations gradually emerge, mainly reflected in high labor costs, low production efficiency, poor quality consistency, etc. The fully automatic production line mode significantly improves production efficiency and product quality through efficient automated equipment and data management systems. Although the initial investment is large, in the long run, its advantages are obvious, especially in terms of reducing labor costs, significantly increasing output, and providing decision support, with significant economic benefits and competitive advantages.

[0012] The present utility model will be described in more detail below in conjunction with the accompanying drawings and embodiments. Description of the Drawings

[0013] Figure 1 It is a schematic structural diagram of the present utility model.

[0014] Figure 2 It is a schematic structural diagram of the main transmission line of the present utility model.

[0015] Figure 3 is Figure 1 a partial enlarged view; the automatic filling station is enlarged.

[0016] Figure 4 is Figure 1 a partial enlarged view; the label inspection station is enlarged.

[0017] Figure 5 is Figure 1 a partial enlarged view; the filling and sealing station is enlarged.

[0018] In the figure: 1. Main transmission line, 2. Manual packing station, 3. Electric control equipment, 4. Palletizing film wrapping station, 5. Storage rack, 6. Aggregate bucket group, 7. Main transmission channel, 8. Filling body stacking area, 9. Part placing limit platform, 10. Main line assembly rack, 11. Built-in line installation groove seat, 12. NG product rejection station, 13. Missing code product rejection station, 14. Labeling equipment, 15. Laser coding equipment, 16. Camera test bench, 17. Display control console, 18. Cap assembly equipment, 19. Barrel cap sealing equipment, 20. Barrel cap raw material placement buffer area, 21. Material distribution filling channel, 22. Material distribution table, 23. Blanket chute body. Detailed Embodiments

[0019] In the application text, the orientation or positional relationship indicated by terms such as "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0020] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0021] Embodiment 1, as Figures 1-5 shown, an automated barreling and labeling production line for plum jelly includes a main transmission line 1 and an electric control device 3. On the main transmission line, there are successively arranged from left to right a filling body feeding station, an automatic filling station, a filling and sealing station, a labeling and inspection station, a manual packing station 2, and a palletizing and film wrapping station 4. The automatic filling station includes a plurality of aggregate bucket groups 6 arranged on a storage rack 5, a main transmission channel 7 connected to the plurality of aggregate bucket groups, and a sub - material filling channel structure connected to the main transmission channel. The sub - material filling channel structure is vertically arranged with respect to the main transmission line above the automatic filling station. The filling body feeding station includes a filling body stacking area 8 and a placing and limiting platform 9 arranged above the main transmission line opposite to the filling body stacking area. A defective product sorting station is connected to the main transmission line between each station. The main transmission line is arranged on a main line assembly rack 10, and an internal wire installation slot seat 11 for assembling the control circuit of the main transmission line is arranged in the main line assembly rack.

[0022] The defective product sorting station includes an NG product rejection station 12 arranged below the automatic filling station and a missing code product rejection station 13 arranged below the labeling and inspection station.

[0023] The labeling and inspection station includes a labeling device 14 arranged on the main transmission line, a laser coding device 15 arranged on the main transmission line below the labeling device, and an imaging detection device structure arranged on the main transmission line below the laser coding device.

[0024] The imaging detection device structure includes a camera test bench 16 and a display and control console 17.

[0025] The filling and sealing station includes a capping assembly device 18 arranged on the main transmission line, a barrel cap sealing device 19 arranged on the main transmission line behind the capping assembly device, and a configured barrel cap raw material placement buffer area 20.

[0026] The sub - material filling channel structure includes a multi - component sub - material filling channel 21 arranged below the main transmission channel, a sub - material table 22 arranged below the multi - component sub - material filling channel, and a blanking channel body 23 arranged at the lower end of the multi - component sub - material filling channel.

[0027] Automatic filling station; in which a feeding device, a granulator, sensors and a control system are implemented. A large quantity of jelly is introduced into the granulator. The jelly is separated by vibration and a guide plate, and one jelly is exported each time. The passing situation of each jelly is detected to ensure accurate granulation each time. PLC control is adopted to monitor the granulation process in real time to ensure that the number of jelly in each package is consistent. 500 jelly are processed per minute. The error of the number of jelly in each package is less than 0.1%.

[0028] The labeling and inspection station can implement a label roll, pasting, and detection system. The label roll is automatically sent to the pasting device. The label is accurately pasted on the jelly package. The label information is ensured to be accurate through barcode scanning. 300 packages are labeled per minute. The error of the label pasting position is less than 0.5 mm, and the barcode recognition accuracy rate is 99.9%.

[0029] The filling and sealing station automatically sends the lid to the capping position. The lid is automatically tightened onto the jelly package. The tightness of capping is monitored in real time to ensure the sealing effect. 400 packages are capped per minute. The error of the capping tightness is less than ±0.2 Nm.

[0030] The palletizing and film packaging station includes a feeding conveyor belt, a heat shrink film box sealing device and a discharging system. Feeding conveyor belt: The jelly packages after capping are conveyed to the heat sealing device. The finished products after box sealing are output by automatic film attaching and heat shrink box sealing. Sealing speed: 20 boxes are sealed per minute. The box sealing is firm, and the missealing rate is less than 0.5%.

[0031] Labor cost: Reduced from 30 people to 9 people, saving about 288,000 yuan in labor cost per year.

[0032] Production cost: The automated equipment reduces material waste and the defective rate, saving about 200,000 yuan in production cost per year.

[0033] Output: Increased from 3000 barrels to 8000 barrels, with an annual output increase of about 160%.

[0034] Product quality: The automated production line ensures the consistency and stability of product quality, and the defective rate drops by about 80%.

[0035] In the implementation configuration, the total length of Conveyor Line 1 is about 9 meters, the line height is 850 mm, the support feet can be adjusted up and down by 50 mm. RL140 flat chain plates, a stainless-steel body and gantry support feet are used, with large white C-shaped guardrails that are adjustable; the total length of Conveyor Line 2 is about 6.8 meters, the line height is 850 mm, there is a set of 90° R350 horizontal bending position, the support feet can be adjusted up and down by 50 mm. RL140 flat chain plates, a stainless-steel body and gantry support feet are used, with large white C-shaped guardrails that are adjustable; the total length of Conveyor Line 3 is about 7 meters, the line height is 850 mm, there is a set of 90° R350 horizontal bending position, the support feet can be adjusted up and down by 50 mm. RL140 flat chain plates, a stainless-steel body and gantry support feet are used, with large white C-shaped guardrails that are adjustable; the total length of Conveyor Line 4 is about 1.5 meters, the line height is 850 mm, the support feet can be adjusted up and down by 50 mm. RL140 flat chain plates, a stainless-steel body and gantry support feet are used, with large white C-shaped guardrails that are adjustable; the total length of Conveyor Line 5 is about 1.5 meters, the line height is 850 mm, the support feet can be adjusted up and down by 50 mm. RL140 flat chain plates, a stainless-steel body and gantry support feet are used, with large white C-shaped guardrails that are adjustable;

[0036] 2. The product length is 110 mm and the production speed is 20 bottles per minute;

[0037] 3. Reserve 3 sections of stainless-steel body, each section is 400 mm long, and reserve 2 meters of RL140 flat chain plates;

[0038] 4. Add 2 sets of non-powered transitions;

[0039] 5. Use aluminum-profile wire troughs. The position between the conveyor line and the electrical box is an aisle, and the wire troughs pass above the aisle;

[0040] 6. Add 3 motors, 3 isolating switches and 100 meters of motor wires.

[0041] The above embodiments are only descriptions of the preferred implementation modes of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary engineering and technical personnel in the art to the technical solutions of the present invention shall fall within the protection scope determined by the claims of the present invention.

[0042] Parts not involved in the present invention are the same as or can be implemented using existing technologies.

Claims

1. An automatic barreling and labeling production line for plum jelly, including a main transmission line, characterized by: The filling body loading station, automatic filling station, filling and sealing station, labeling and inspection station, manual packing station and palletizing film bag station are arranged in sequence from left to right on the main transmission line. The automatic filling station includes a plurality of aggregate barrel groups arranged on the material storage rack, a main transmission conveyor connected to the plurality of aggregate barrel groups, and a material separation and filling conveyor structure connected to the main transmission conveyor. The material separation and filling conveyor structure is arranged vertically to the main transmission line above the automatic filling station. The filling body loading station includes a filling body stacking area and a piece placement limit table arranged on the upper part of the main transmission line opposite to the filling body stacking area. A defective product sorting station is connected to the main transmission line between each station.

2. The automatic barreling and labeling production line for plum jelly according to claim 1, characterized in that: The labeling inspection station includes a labeling device arranged on the main transmission line, a laser coding device arranged on the main transmission line below the labeling device, and an imaging detection device structure arranged on the main transmission line below the laser coding device.

3. The automatic barreling and labeling production line for plum jelly according to claim 2, characterized in that: The imaging detection equipment structure includes a camera test bench and a display control console.

4. The automatic barreling and labeling production line for plum jelly according to claim 1, characterized in that: The filling and sealing station comprises a capping assembly device arranged on the main transmission line, a barrel cover sealing device arranged on the main transmission line behind the capping assembly device, and a barrel cover raw material placement buffer area.

5. The automatic barreling and labeling production line for plum jelly according to claim 1, characterized in that: The material distribution and filling channel structure comprises a multi-component material filling channel arranged below the main transmission channel, a material distribution platform arranged at the bottom of the multi-component material filling channel, and a material drop channel body arranged at the bottom of the multi-component material distribution and filling channel.

6. The automatic barreling and labeling production line for plum jelly according to claim 1, characterized in that: The defective product sorting stations include an NG product rejection station located below the automatic filling station and a missing code product rejection station located below the labeling inspection station.

7. The automatic barreling and labeling production line for plum jelly according to claim 1, characterized in that: The main transmission line is arranged on a main line assembly frame, and a built-in line installation slot seat is arranged in the main line assembly frame.

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