Banana stem fiber extraction equipment
By designing a detachable removal roller and adjustment mechanism, the problem of blockage and efficiency reduction caused by fiber adsorption and winding of banana stem fiber extraction equipment after long-term use is solved, and efficient operation of the equipment and stable transmission of the stems are achieved.
Patent Information
- Application Number
- CN202421760866.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-23
AI Technical Summary
After long-term use of the existing banana stem fiber extraction equipment, the equipment is blocked and the fiber extraction efficiency is reduced due to the adsorption and entanglement of a large amount of fibers on the surface of the removal roller.
A banana stem fiber extraction device including an extraction mechanism, a transmission mechanism and a adjustment mechanism is designed. The extraction mechanism uses the detachable removal roller and the disassembly assembly component to achieve stable installation and convenient disassembly and assembly of the removal roller using the connecting rod and the telescopic rod. The transmission mechanism realizes stable transmission of stems through conveyor belts and support rollers, and the adjustment mechanism adjusts the width of the limit channel through baffle and threaded rod to adapt to stems of different lengths.
By regularly disassembling and cleaning the removal rollers, fiber adsorption and wrapping are avoided, and the unobstructed equipment and the high efficiency of fiber extraction are maintained. The design of the adjustment mechanism ensures stable transmission and adaptability of the stems.
Smart Images

Figure CN222923327U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of agricultural machinery and equipment, in particular to a banana stalk fiber extraction device. Background Art
[0002] Banana fiber is a kind of high-quality plant fiber. This fiber not only has light weight and strong air permeability, but also has fast moisture absorption and moisture discharge, excellent antibacterial performance, and high economic value. It is suitable for making various medium and high-grade ties, shirts, suits and other fabrics. Therefore, in the treatment of banana stalks, it is necessary to extract the fibers inside the banana stalks through an extraction device.
[0003] When the existing banana stalk fiber extraction device is in use, although it can effectively extract the fibers inside the banana stalks, during the removal and transportation of the banana stalks, due to the low disassembly and assembly efficiency of the removal roller, after a long time of use, it will be wound due to more fibers adsorbed on the surface. In this case, not only is the device prone to blockage during the transportation of banana stalks, but also the fiber extraction efficiency will be reduced.
[0004] After retrieval, the Chinese utility model patent with the publication number of CN202465966U discloses a fiber extraction device for plant stems and leaves, including a main frame, on which a roller is movably supported. The roller is driven by a driving device. A number of scraping blades are arranged on the outer circumferential surface of the roller. A cover is arranged outside the roller. One end of the cover is hinged to the main frame. The other end of the cover is provided with a feeding port. A feeding conveyor belt and a pressing roller are arranged on the main frame at the feeding port. This application drives the roller to rotate to extract fibers by using the scraping blades on its surface. However, the continuous scraping of the scraping blades on the plant stems and leaves will inevitably entangle filamentous fibers on the surface of the roller. Therefore, the long-term operation of this device will also cause the problem of roller blockage, resulting in unsmooth transportation and reduced fiber extraction efficiency. Summary of the Utility Model
[0005] Aiming at the above-mentioned prior art, the utility model aims to provide a banana stalk fiber extraction device, and the main technical problem to be solved is how to ensure the efficiency of extracting plant fibers.
[0006] To achieve the above object, the technical solution of the embodiment of the utility model is realized as follows:
[0007] A banana stalk fiber extraction device, including a device main body, is provided with an extraction mechanism, a transmission mechanism and an adjustment mechanism on the device main body. The extraction mechanism includes a rejection roller and a disassembly and assembly component. The rejection roller extracts fibers by breaking the colloid of the banana stalk, and the disassembly and assembly component is used for the disassembly and assembly of the rejection roller. The disassembly and assembly component includes a mounting plate, a mounting block and a connection box. The mounting plate is fixedly connected to both sides of the top of the device main body. The mounting blocks are rotatably connected to both sides of the rejection roller. The inside of the connection box is provided with a connecting clamping rod and a telescopic clamping rod that are mutually engaged. The mounting plate and the mounting block are fixedly connected by the connecting clamping rod and the telescopic clamping rod.
[0008] Furthermore, the device main body includes a base and a frame. The frame is fixedly connected to the top of the base. The number of mounting plates is two, and the two mounting plates are respectively fixedly connected to both sides of the top of the frame. And a chute is opened on one side of the two mounting plates close to each other. The number of mounting blocks is two, and the two mounting blocks are respectively slidably connected to the mounting plates at the two chutes. The rejection roller is located between the two mounting blocks.
[0009] Furthermore, the connection box is fixedly connected to the inner bottom end of the mounting plate. And a clamping hole is opened at the top of the connection box and on the plate body of the mounting plate inside the connection box. The connecting clamping rod is located at the clamping hole on the connection box, and the top end of the connecting clamping rod is fixedly connected to the mounting block. A telescopic rod is slidably connected to the mounting plate at the clamping hole on its plate body. The telescopic clamping rod is fixedly connected to one end of the telescopic rod.
[0010] Furthermore, one end of the telescopic rod away from the rejection roller is fixedly connected to a pulling block. A spring is fixedly connected between the pulling block and the mounting plate outside the telescopic clamping rod.
[0011] Furthermore, the transmission mechanism includes two conveyor belts. Two support rollers are rotatably connected to both sides of the top of the frame on both sides of the rejection roller. The two conveyor belts are respectively located on both sides of the rejection roller, and the conveyor belts are sleeved outside the two support rollers. Motors are built in both the support rollers and the rejection roller. The number of rejection rollers is two, and the two rejection rollers rotate synchronously and in opposite directions.
[0012] Furthermore, support frames are fixedly connected to both ends of the side wall of the frame on both sides of the conveyor belt. A fixing groove is opened inside the support frame. And a threaded rod is rotatably connected to the inside of the fixing groove of the support frame. One end of the threaded rod is fixedly connected to a knob. And a threaded sleeve is threadedly connected to the outside of the threaded rod. The threaded sleeve is slidably connected to the support frame at the fixing groove.
[0013] Furthermore, the adjustment mechanism includes a number of baffles located on both sides of the two conveyor belts. The baffle includes a fixed plate body and a movable plate body. The top ends of the fixed plate body and the movable plate body are rotatably connected by a damping rotating shaft. The fixed plate body is fixedly connected between the two threaded sleeves on the same side.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. By detachably setting the rejection roller in the present utility model, after the device is used for a long time to extract and process banana stalk fibers, in order to control the adsorption and winding amount of fibers on the surface of the rejection roller, the rejection roller can be regularly disassembled and the impurities on its surface can be cleaned to ensure the contact effect between the rejection roller and the surface of the banana stalk, avoid excessive blockage on the surface of the rejection roller, and thus ensure the efficiency of extracting plant fibers; the device realizes the detachable installation of the rejection roller through the connecting rod and the telescopic rod, and the spring can ensure the mutual buckling of the two under normal conditions, so as to achieve the stable installation and convenient disassembly and assembly effect of the rejection roller;
[0016] 2. Through the setting of the baffle in the present utility model, by flipping the plate body of the movable plate and covering it on the conveyor belt, a limiting channel can be formed on the surface of the conveyor belt. In this case, the baffle can be used to limit the banana stalks to make their transmission process more stable; in addition, the position of the baffle can be adjusted through the threaded rod to adjust the width of the limiting channel formed by the baffle, so that it can adapt to the processing of stalks of different lengths. Description of the Drawings
[0017] Figure 1 Is a three-dimensional view of a banana stalk fiber extraction device of the present application;
[0018] Figure 2 Is a three-dimensional view of the disassembly and assembly component of a banana stalk fiber extraction device of the present application;
[0019] Figure 3 Is a front view of a banana stalk fiber extraction device of the present application;
[0020] Figure 4 Is a three-dimensional view of the adjustment mechanism of a banana stalk fiber extraction device of the present application;
[0021] Figure 5 Is a three-dimensional view of the baffle of a banana stalk fiber extraction device of the present application.
[0022] Explanation of the reference numerals in the drawings:
[0023] 1. Equipment main body; 101. Installation plate; 2. Conveyor belt; 3. Installation block; 4. Chute; 5. Rejection roller; 6. Connection box; 7. Connecting rod; 8. Telescopic rod; 9. Telescopic rod; 10. Spring; 11. Pulling block; 12. Threaded rod; 13. Knob; 14. Baffle; 1401. Fixed plate body; 1402. Movable plate body; 15. Fixed groove. Detailed Embodiment
[0024] The technical solution of the present utility model will be further elaborated in detail below in conjunction with the accompanying drawings of the specification and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model herein are only for the purpose of describing specific embodiments and are not intended to limit the present utility model. In the following description, the expression "some embodiments" is mentioned, which describes a subset of all possible embodiments. However, it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with each other without conflict.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "inner", "outer", "left", "right" and similar expressions used herein are only for the purpose of illustration and do not represent the only implementation.
[0026] Embodiment
[0027] Referring to the attached Figures 1-5 , the present application provides a banana stalk fiber extraction device, which includes a device main body 1. An extraction mechanism, a transmission mechanism and an adjustment mechanism are provided on the device main body 1. The extraction mechanism includes a removal roller 5 and a disassembly and assembly component. The removal roller 5 extracts fibers by breaking the glue of the banana stalk. The disassembly and assembly component is used for the disassembly and assembly of the removal roller 5. In order to avoid a large amount of fibers adhering to and winding around the outside of the removal roller 5, resulting in the blocking of the removal teeth on the surface of the removal roller 5, the removal roller 5 can be regularly disassembled for cleaning and maintenance to ensure the cleanliness of the surface of the removal roller 5. The disassembly and assembly component includes a mounting plate 101, a mounting block 3 and a connection box 6. The mounting plate 101 is fixedly connected to both sides of the top of the device main body 1. The mounting block 3 is rotatably connected to both sides of the removal roller 5. The inside of the connection box 6 is provided with a connection card rod 7 and a telescopic card rod 8 that are engaged with each other. The mounting plate 101 and the mounting block 3 are fixedly connected by the connection card rod 7 and the telescopic card rod 8. That is, through the connection card rod 7 and the telescopic card rod 8, the fixation between the removal roller 5 and the mounting plate 101 can be realized. When the two are engaged with each other, the connection card rod 7 cannot move further inside the connection box 6. Therefore, the removal roller 5 can be stably installed, thereby ensuring the stability and smoothness of removing the glue on the stalk.
[0028] Preferably, the device body 1 includes a base and a frame. The frame is fixedly connected to the top of the base. The base supports the whole device, and the frame is used to install other components. The number of the mounting plates 101 is two. The two mounting plates 101 are respectively fixedly connected to the two sides at the top of the frame. The two mounting plates 101 are located on both sides of the middle of the top of the frame, and sliding grooves 4 are formed on the sides of the two mounting plates 101 close to each other. The number of the mounting blocks 3 is two, and the two mounting blocks 3 are respectively slidably connected to the mounting plates 101 at the two sliding grooves 4. The sliding grooves 4 can provide guiding and limiting effects for the mounting blocks 3, so that the mounting blocks 3 can only move in the vertical direction in the sliding grooves 4. The rejection roller 5 is located between the two mounting blocks 3. Therefore, the rejection roller 5 can be loaded and unloaded by loading and unloading the mounting blocks 3.
[0029] Preferably, the connection box 6 is fixedly connected to the inner bottom end of the mounting plate 101, and card holes are formed at the top of the connection box 6 and on the plate body of the mounting plate 101 inside the connection box 6. The connection card rod 7 is located at the card hole on the connection box 6, and the top end of the connection card rod 7 is fixedly connected to the mounting block 3. The mounting plate 101 is slidably connected with a telescopic rod 9 at the card hole on its plate body. The telescopic card rod 8 is fixedly connected to one end of the telescopic rod 9.
[0030] Preferably, a pull block 11 is fixedly connected to the end of the telescopic rod 9 away from the rejection roller 5. The pull block 11 can pull the telescopic card rod 8 to move. Therefore, the telescopic card rod 8 can be pulled to move away from the connection card rod 7. At this time, the movement of the connection card rod 7 is no longer restricted, so the rejection roller 5 can be taken out. A spring 10 is fixedly connected between the pull block 11 and the mounting plate 101 outside the telescopic card rod 8. Through its own elastic force, the spring 10 can keep the telescopic card rod 8 in contact with the card rod 7 under normal conditions. Therefore, the two can maintain the state of being mutually engaged under normal conditions, and the stability of the rejection roller 5 after installation can be ensured.
[0031] Preferably, the transmission mechanism includes two conveyor belts 2. The two conveyor belts 2 are respectively used to convey the banana stalks before processing and the stalk fibers after processing. Two support rollers are rotatably connected to both sides of the rejection roller 5 at the top of the frame. The running directions of all the support rollers are the same. The two conveyor belts 2 are located on both sides of the rejection roller 5, and the conveyor belts 2 are sleeved outside the two support rollers. Motors are built in the support rollers and the rejection roller 5. The number of the rejection rollers 5 is two. The two rejection rollers 5 are arranged side by side vertically and are in a tangent state. Their operation can be controlled by a controller to facilitate the realization of their synchronous reverse rotation. The controller can adopt an 8051 single-chip microcomputer. The two rejection rollers 5 rotate synchronously and in opposite directions.
[0032] Preferably, support frames are fixedly connected to both ends of the side wall of the frame on both sides of the conveyor belt 2. Fixing grooves 15 are formed inside the support frames, and threaded rods 12 are rotatably connected to the inside of the fixing grooves of the support frames. One end of each threaded rod 12 is fixedly connected to a knob 13, and threaded sleeves are threadedly connected to the outside of the threaded rods 12. The threaded sleeves are slidably connected to the support frames at the fixing grooves 15. By turning the threaded rod 12, the position of the threaded sleeve can be adjusted, and the threaded sleeve can drive the baffle 14 to move, thereby adjusting its relative position with respect to the conveyor belt 2. The adjusting mechanism includes a plurality of baffles 14 located on both sides of the two conveyor belts 2. Each baffle 14 includes a fixed plate body 1401 and a movable plate body 1402. The tops of the fixed plate body 1401 and the movable plate body 1402 are rotatably connected by a damping rotating shaft. The fixed plate body 1401 is fixedly connected between two threaded sleeves on the same side. By flipping the movable plate body 1402 to buckle on the surface of the conveyor belt 2, two movable plate bodies 1402 can form a limiting channel on the surface of the conveyor belt 2, thereby ensuring the stable transmission of banana stalks on the conveyor belt 2. By adjusting the relative position of the baffle 14 and the conveyor belt 2, the width of the limiting channel can also be controlled, so as to adapt to the transmission of stalks of different lengths.
[0033] Working principle: When using this device, after the banana stalk fiber is extracted and processed through the long-term operation of this device, in order to avoid excessive fiber adsorption and entanglement on the surface of the removal roller 5, ensure the contact effect between the removal roller 5 and the surface of the banana stalk, and avoid blockage on the surface of the removal roller 5, the removal roller 5 can be regularly disassembled to clean the impurities on the surface of the removal roller 5;
[0034] During the process of disassembling the removal roller 5, the pull block 11 can be pulled to drive the telescopic locking rod 8 fixedly connected to the telescopic rod 9 to perform telescopic movement along the inner wall of the connection box 6 until the connection locking rod 7 is disengaged from the telescopic locking rod 8. At this time, the movement of the connection locking rod 7 will no longer be restricted, so the mounting block 3 can be taken out of the sliding groove 4 to achieve the disassembly effect of the removal roller 5;
[0035] Finally, when using the conveyor belt 2 to transport banana stalks and stalk fibers, by flipping the movable plate body 1402 to cover the surface of the conveyor belt 2, a limiting channel can be formed on the conveyor belt 2 to facilitate the stable transportation of banana stalks; in addition, by turning the knob 13 to rotate the threaded rod 12, the position of the baffle 14 can also be adjusted by using the threaded sleeve, and by adjusting its relative position with respect to the conveyor belt 2, the width of the limiting channel formed by the movable plate body 1402 can also be adjusted, so as to be suitable for the stable transportation of stalks of different lengths.
[0036] The above are only the specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model can easily think of changes or substitutions, which should all be covered within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the protection scope of the said claims.
Claims
1. A banana stem fiber extraction device, comprising a device body (1), characterized in that: The device body (1) is provided with an extraction mechanism, a transmission mechanism and an adjustment mechanism. The extraction mechanism comprises a rejection roller (5) and a disassembly assembly. The rejection roller (5) extracts fibers by crushing the colloid of banana stems. The disassembly assembly is used for disassembling the rejection roller (5). The disassembly assembly comprises a mounting plate (101), a mounting block (3) and a connection box (6). The mounting plate (101) is fixedly connected to both sides of the top of the device body (1). The mounting block (3) is rotatably connected to both sides of the rejection roller (5). The connection box (6) is provided with a connecting rod (7) and a telescopic rod (8) that engage with each other. The mounting plate (101) and the mounting block (3) are fixedly connected via the connecting rod (7) and the telescopic rod (8).
2. A banana stem fiber extraction device according to claim 1, characterized in that: The device body (1) comprises a base and a frame, the frame is fixedly connected to the top of the base, there are two mounting plates (101), the two mounting plates (101) are respectively fixedly connected to the two sides of the top of the frame, and a slide groove (4) is provided on the side where the two mounting plates (101) are close to each other, there are two mounting blocks (3), and the two mounting blocks (3) are respectively slidably connected to the mounting plates (101) at the two slide grooves (4), and the rejecting roller (5) is located between the two mounting blocks (3).
3. A banana stem fiber extraction device according to claim 1, characterized in that: The connection box (6) is fixedly connected to the bottom end of the inner side of the mounting plate (101), and the top end of the connection box (6) and the plate body of the mounting plate (101) on the inner side of the connection box (6) are provided with a clamping hole, the connection clamping rod (7) is located at the clamping hole on the connection box (6), and the top end of the connection clamping rod (7) is fixedly connected to the mounting block (3), the mounting plate (101) is slidably connected to a telescopic rod (9) at the clamping hole on its plate body, and the telescopic clamping rod (8) is fixedly connected to one end of the telescopic rod (9).
4. A banana stem fiber extraction device according to claim 3, characterized in that: One end of the telescopic rod (9) away from the rejecting roller (5) is fixedly connected to a pull block (11), and a spring (10) is fixedly connected between the pull block (11) and the mounting plate (101) at the outside of the telescopic clamping rod (8).
5. The banana stalk fiber extraction device according to claim 2, characterized in that: The transmission mechanism comprises two conveyor belts (2), the top end of the frame is rotatably connected to two support rollers at both sides of the reject roller (5), the two conveyor belts (2) are located on both sides of the reject roller (5), and the conveyor belts (2) are sleeved on the outside of the two support rollers, the support rollers and the reject roller (5) are both equipped with motors, the number of the reject rollers (5) is two, and the two reject rollers (5) rotate synchronously and in opposite directions.
6. The banana stalk fiber extraction device according to claim 5, characterized in that: The side walls of the frame are fixedly connected to support frames at both ends of both sides of the conveyor belt (2); a fixing groove (15) is provided on the inner side of the support frame, and the support frame is rotatably connected to a threaded rod (12) on the inner side of the fixing groove; one end of the threaded rod (12) is fixedly connected to a knob (13), and the outer thread of the threaded rod (12) is connected to a threaded sleeve, and the threaded sleeve is slidably connected to the support frame at the fixing groove (15).
7. A banana stem fiber extraction device according to claim 6, characterized in that: The adjustment mechanism comprises a plurality of baffles (14) located on both sides of the two conveyor belts (2), the baffles (14) comprising a fixed plate body (1401) and a movable plate body (1402), the top ends of the fixed plate body (1401) and the movable plate body (1402) being rotatably connected via a damping shaft, and the fixed plate body (1401) is fixedly connected between two threaded sleeves on the same side.
Citation Information
Patent Citations
Extraction device for fiber in plant stems and leaves
CN202465966U