Prefabricated wall panel for same-side wall surface of fabricated house and connecting structure of prefabricated wall panel
By setting steel rivets and connecting ribs of different heights on the prefabricated wall panels of prefabricated buildings, and combining the filling of the concrete mortar layer and sealant layer, the problems of complex and insufficient strength of wall panel connections in existing prefabricated buildings are solved, and a more stable and efficient wall connection is achieved.
Patent Information
- Application Number
- CN202421463378.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In existing prefabricated buildings, the connection between prefabricated exterior walls has problems such as complex production, difficulty in transportation, complex on-site construction operations and insufficient connection strength.
Prefabricated wall panels are used, and steel rivets of different heights are provided on the wall panels. The interlaced setting of steel rivets and the use of connecting ribs, combined with the filling of the concrete mortar layer and the sealant layer, a stable connection between the wall panels is achieved.
The connection process of prefabricated wall panels is simplified, the connection strength and stress stiffness of the wall are improved, and the complexity of on-site construction and waste of materials are reduced.
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Figure CN222923893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated buildings, and particularly relates to a precast wall panel for the same-side wall surface of a prefabricated house and a connection structure thereof. Background Technique
[0002] A prefabricated building transfers a large amount of on-site operation work in the traditional construction method to a factory. Building components and fittings are processed and manufactured in the factory and transported to the construction site of the building, and are assembled and installed on-site through a reliable connection method.
[0003] In the prior art, the reliable connection between precast exterior walls is mostly realized through connection components or post-cast strips. The structure of the post-cast strip includes: steel bars protruding from the top or side end of the precast wall, and the protruding steel bars are anchored in the cast-in-place part of another wall, and then the connection between the precast exterior walls is realized by pouring concrete. However, this structure has technical problems such as complex molds during production, easy bending of the protruding steel bars during transportation, complex on-site construction operations, and large concrete pouring volume. At the same time, there is a lack of a longitudinal force-bearing structure at the connection between the two walls, resulting in poor overall strength of the spliced wall. Summary of the Invention
[0004] In view of this, the purpose of the utility model is to provide a precast wall panel for the same-side wall surface of a prefabricated house and a connection structure thereof with reliable connection and good structural stability, which can overcome the above technical problems.
[0005] The purpose of the utility model is realized through the following technical solutions:
[0006] A precast wall panel for the same-side wall surface of a prefabricated house includes a single precast panel matching the height of a single storey of the house. On one or both side surfaces in the height direction of the precast panel, there are two or more groups of steel rivet rings, and the heights of the steel rivet rings between adjacent precast panels used in the prefabricated house are different.
[0007] The precast wall panel for the same-side wall surface of the prefabricated house described above is such that the steel rivet ring is composed of a ring body and a connecting rod. An internal nut sleeve is precast in the precast panel, and a thread is processed on the connecting rod of the steel rivet ring, and the connecting rod is connected to the internal nut sleeve.
[0008] The precast wall panel for the same-side wall surface of the prefabricated house described above is such that a pouring groove is provided on the side surface of the precast panel provided with the steel rivet ring, and the steel rivet ring is connected in the pouring groove.
[0009] The precast wall panel for the same-side wall surface of the prefabricated house described above is such that side steel bars are provided on the contact surface between the precast panel and the ground of the house, and the side steel bars are located in the cast-in-place layer of the ground of the prefabricated house.
[0010] The precast wall panel for the same-side wall of the aforementioned prefabricated house is as follows: when the precast panel is used as the inner wall of the house, two or more built-in internal nut sleeves B for fixing the house roof slab are provided along the wall direction at the top of the precast panel; when the precast panel is used as the outer wall of the house, a floor support platform is provided along the wall direction at the top of the precast panel, and two or more built-in internal nut sleeves B are arranged on the floor support platform.
[0011] The precast wall panel for the same-side wall of the aforementioned prefabricated house is as follows: when the precast panel is used as the outer wall of the second floor of the house, a concave bolt insertion groove is provided in the thickness direction of the lower part of the precast panel, and a vertically downward precast through hole is provided on the side wall of the bolt insertion groove.
[0012] The connection structure of the precast wall panel for the same-side wall of the prefabricated house includes connecting reinforcing bars. When two adjacent precast panels are connected as the same-side wall of the house, the rings of the steel riveting rings on the splicing surfaces of the two precast panels are arranged staggered, connecting reinforcing bars are inserted into multiple groups of staggered rings, and a concrete mortar layer is poured into the pouring grooves and splicing gaps of the two adjacent precast panels.
[0013] The connection structure of the precast wall panel for the same-side wall of the aforementioned prefabricated house is as follows: when the precast panel is used as the outer wall, a building sealant layer and a foam cushion layer are filled from the outside to the inside in the splicing joint of the two spliced precast panels.
[0014] The beneficial effects of the present utility model are as follows:
[0015] The present utility model proposes a precast wall panel for the same-side wall of a prefabricated house and its connection mechanism for the prefabricated house. The precast wall panel has a simple structure, a flat surface of the precast panel, simple and reliable later assembly connection, and can conveniently seal the splicing joint. For the connection of two precast panels located on the same plane, prefabricated steel riveting rings are used. The rings of the steel riveting rings are arranged staggered on the splicing surface, and at the same time, the steel riveting rings on the wall are sequentially penetrated by threaded steel bars, and then grouted and connected into a whole at the groove position. The connection structure has simple on-site construction operation, good connection strength between walls, simple overall structure, and convenient on-site construction operation. Compared with the traditional connection method of horizontally arranging steel bars in the precast wall body, this connection structure can reduce the problem of bending of the connecting reinforcing bars during the transportation of the wall body. At the same time, through the arrangement of staggered rings and longitudinal connecting reinforcing bars, the connection strength of the wall can be improved, and the stress stiffness of the wall can also be improved.
[0016] Other advantages, objectives and features of the present utility model will be described to some extent in the subsequent specification, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. The objectives and other advantages of the present utility model can be achieved and obtained through the following specification. Description of the Drawings
[0017] To make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings, where:
[0018] Figure 1 It is a schematic diagram of the first type of wall precast panel;
[0019] Figure 2 It is a schematic diagram of the second type of wall precast panel;
[0020] Figure 3 It is a schematic diagram of the third type of wall precast panel;
[0021] Figure 4 It is a schematic diagram of the fourth type of wall precast panel;
[0022] Figure 5 It is a schematic diagram of the vertical joint connection structure after horizontal splicing of two precast panels;
[0023] Figure 6 It is a schematic diagram of the connection structure between the floor slab and the wall precast panel;
[0024] Figure 7 It is a schematic diagram of the connection structure between the floor slab and the external wall precast panel;
[0025] Figure 8 It is a schematic diagram of the connection structure among the upper and lower layer wall precast panels and the floor slab of a building with two floors or more;
[0026] Figure 9 It is a schematic diagram of the structure of the steel rivet ring 3;
[0027] Figure 10 It is a cross-sectional view of the combined use of a steel rivet ring and a connecting reinforcing bar;
[0028] In the accompanying drawings, the list of components represented by each reference numeral is as follows:
[0029] 1. Precast panel; 2. Steel rivet ring; 3. Inner nut sleeve; 4. Pouring groove; 5. Ground cast-in-place layer; 6. Floor slab support platform; 7. Inner nut sleeve B; 8. Bolt insertion groove; 9. Precast through hole; 10. Connecting reinforcing bar; 11. Concrete mortar layer; 12. Building sealant layer; 13. Foam cushion; 14. Floor slab; 15. Connecting bolt; 16. Precast through hole B; 17. Self-adhesive strip plugging; 18. Connecting steel plate. Specific embodiments
[0030] Hereinafter, preferred embodiments of the present utility model will be described in detail with reference to the accompanying drawings. It should be understood that the preferred embodiments are only for explaining the present utility model and not for limiting the protection scope of the present utility model.
[0031] Example 1. The prefabricated house is constructed by prefabricating wall panels, floor slabs and other accessories in the factory and then transporting them to the planned location of the house for rapid assembly, so as to complete the house construction in the shortest possible time and meet the occupancy conditions. Therefore, an important link is the connection of prefabricated wall panels.
[0032] This example mainly focuses on the structure and connection method of prefabricated wall panels for the same-side wall of a prefabricated house. The shape of the prefabricated panel 1 as the wall has four main types, which will be described in detail as follows;
[0033] First, as Figure 1 shown, to realize the connection of two prefabricated panels 1 on the same-side wall, steel riveting rings 2 are prefabricated on one or both sides in the width direction of the prefabricated panel 1. The heights of the steel riveting rings 2 used between adjacent prefabricated panels 1 in the prefabricated house are different. An internal nut sleeve B7 for connecting the floor slab 14 is prefabricated at the top of the prefabricated panel 1, and side reinforcement bars (not shown in the figure) are provided at the bottom of the prefabricated panel 1. After the two prefabricated panels 1 on the same-side wall are placed in place, the ring bodies of the steel riveting rings 2 are horizontally located between the splicing surfaces and are staggered. Then, connecting reinforcing bars 10 are inserted into the steel riveting rings 2, and a formwork is set up and high-strength grouting material is used to grout into the splicing seam of the two prefabricated panels 2 to form a cast-in-place body. To further enhance the waterproof property, a building sealant layer 12 and a foam cushion layer 13 are filled into the splicing seam of the two spliced prefabricated panels 1 from the outside to the inside. The side reinforcement bars at the bottom of the prefabricated panel 1 are trimmed to be parallel to the ground or welded to the ground steel mesh after the wall surface of the house is assembled, and then the house floor is cast in place so that the side reinforcement bars are located in the ground cast-in-place layer 5, thereby further improving the stability of the spliced wall panels.
[0034] Second, as Figure 2 shown, to realize the connection of two prefabricated panels 1 on the same-side wall, a pouring groove 4 is opened on one or both sides in the width direction of the prefabricated panel 1. The thickness of the prefabricated panel 1 is 150 mm. A pouring groove 3 with a trapezoidal cross-section is provided on the left side of the prefabricated panel 1 as the wall. The depth of the pouring groove 32 is 60 mm, the outer opening width is 90 mm, and the inner opening is 70 mm. At the same time, an internal nut sleeve 3 with its port located in the pouring groove 4 is embedded in the prefabricated panel 1, and a steel riveting ring 2 is connected to the internal nut sleeve 3. The steel riveting ring is composed of a threaded rod and a ring body. The heights of the steel riveting rings 2 used between adjacent prefabricated panels 1 in the prefabricated house are different. At the same time, an internal nut sleeve B7 for connecting the floor slab 14 is prefabricated at the top of the prefabricated panel 1. As Figure 5 、 9As shown in FIGS. 9 and 10, after the two precast slabs 1 on the same side wall are placed in place, the ring bodies of the steel rivet rings 2 are horizontally located between the splicing surfaces and arranged staggeredly. Then, connecting reinforcing bars 10 are inserted into the steel rivet rings 2. A formwork is set up and high-strength grouting material is used to grout the splicing seams of the two precast slabs 1 and the pouring grooves 4 to form a cast-in-place body. To further enhance waterproofness, a building sealant layer 12 and a foam cushion layer 13 are filled into the splicing seams of the two spliced precast slabs 1 from the outside to the inside. The side reinforcement bars at the bottom of the precast slab 1 are trimmed to be parallel to the ground or welded to the ground steel mesh after the assembly of the house wall surface is completed, and then the house floor is cast in place so that the side reinforcement bars are located in the ground cast-in-place layer 5, thereby further improving the stability of the spliced wall panels. In the overlapping area between the floor slab 14 and the precast slab 1, a precast through-hole B16 is provided. The head of the connecting bolt 15 is located on the floor slab 14, and the screw rod passes through the precast through-hole B and is connected to the internal nut sleeve B7. At the same time, the overlapping joint is grouted with concrete to realize the connection between the floor slab 14 and the precast slab 1.
[0035] The third type, as Figure 3 shown, is an optimization of the top of the precast slab 1 based on the second type of precast slab, aiming to increase the sealing performance between the floor slab 14 and the wall when the precast slab 1 is used as a wall. Specifically, a sunken floor support platform 6 is provided at the position where the floor slab 14 overlaps the top of the precast slab 1, and two or more internal nut sleeves B7 are provided on the floor support platform 6. At this time, the connection between the floor slab 14 and the precast slab 1 is as Figure 7 shown.
[0036] The fourth type, as Figure 4 shown, is a further supplement to the above three precast slab structures, mainly to adapt to the connection of precast slabs for walls of buildings with two or more floors. The main difference is to add a connection structure convenient for the precast slabs on the first floor. Specifically, a bolt insertion groove 8 is provided on the precast slab 1. The bolt insertion groove is formed by partial indentation in the thickness direction of the precast slab, and a precast through-hole 9 parallel to the height direction of the precast slab is provided in the bolt insertion groove 8.
[0037] During use, as Figure 8 shown, a sunken floor support platform 6 is provided on the lower precast slab 1, and a vertical internal nut sleeve B7 is precast on the floor support platform 6. A precast through-hole B16 is provided in the overlapping area between the floor slab 14 and the precast slab 1. The end of the floor slab 14 overlaps on the floor support platform 6, and the screw rod of the connecting bolt 15 passes through the precast through-hole 9 and the precast through-hole B16 and is connected to the internal nut sleeve B7.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the present technical solution, and they should all be covered by the scope of the claims of the present invention.
Claims
1. A prefabricated wall panel for the same side wall of an assembled house, characterized in that: The invention comprises a single prefabricated plate (1) whose height matches that of a single layer of a house. Two or more sets of steel rivet rings (2) are arranged on one side or both sides in the height direction of the prefabricated plate (1). The steel rivet rings (2) between adjacent prefabricated plates (1) used in the assembled house have different heights. The steel rivet ring (2) is composed of a ring body and a connecting rod. An inner nut sleeve (3) is prefabricated in the prefabricated plate (1). A thread is machined on the connecting rod of the steel rivet ring (2). The connecting rod is connected to the inner nut sleeve (3). A casting groove (4) is arranged on the side of the prefabricated plate (1) provided with the steel rivet ring (2). The steel rivet ring (2) is connected in the casting groove (4).
2. The prefabricated wall panel for the same side wall of the assembled house according to claim 1, characterized in that: Side reinforcement is provided on the contact surface between the prefabricated panel (1) and the floor of the house, and the side reinforcement is located in the cast-in-place floor layer of the prefabricated house.
3. The prefabricated wall panel for the same side wall of the assembled house according to claim 2, characterized in that: When the prefabricated panel (1) is used as an interior wall of a house, two or more built-in inner nut sleeves B (7) for fixing the roof of the house are provided at the top of the prefabricated panel (1) along the wall surface direction; when the prefabricated panel (1) is used as an exterior wall of a house, a floor support platform (6) is provided at the top of the prefabricated panel (1) along the wall surface direction, and the two or more built-in inner nut sleeves B (7) are arranged on the floor support platform (6).
4. The prefabricated wall panel for the same side wall of the assembled house according to claim 3, characterized in that: When the prefabricated panel (1) is used as the second-floor exterior wall of a house, an inwardly concave bolt insertion groove (8) is provided in the thickness direction of the lower wall of the prefabricated panel (1), and a vertically downward prefabricated through hole (9) is provided on the side wall of the bolt insertion groove (8).
5. The connection structure of prefabricated wall panels for the same side walls of an assembled house as claimed in claim 4, characterized in that: It comprises connecting dowel bars (10). When two adjacent prefabricated panels (1) are connected as a house wall on the same side, the ring bodies of the steel rivet rings (2) on the joint surfaces of the two prefabricated panels (1) are arranged in a staggered manner, and the connecting dowel bars (10) are inserted into a plurality of groups of staggered ring bodies. A concrete mortar layer (11) is poured into the casting grooves (4) and the joint gaps of the two adjacent prefabricated panels (1).
6. The connection structure of prefabricated wall panels for the same side walls of an assembled house according to claim 5, characterized in that: When the prefabricated panels are used as the exterior wall, the joint seams of the two joined prefabricated panels (1) are filled from the outside to the inside with a building sealant layer (12) and a foam cushion layer (13).