Water faucet
By using tubular profile cutting and stamping and stretching technology to manufacture the cylinder, water outlet support arm and bottom plate of the basin faucet, and connecting each component through laser welding, the problems of complex production processes, large material losses and excessive thickness in the prior art are solved, and the effect of reducing production costs and improving aesthetics is achieved.
Patent Information
- Application Number
- CN202421849949.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing basin faucets have complex processes, large material losses, high production costs during the production process, and rely on external external processing, resulting in excessive overall thickness, increased weight and high requirements for drilling accuracy.
The cylinder formed by cutting the tubular profile is used to combine stamping and stretching technology to produce the water support arm and the bottom plate, and the various components are connected by laser welding, reducing the thickness and weight of the water distribution plate and simplifying the production process.
It effectively reduces production process and material losses, reduces production costs, improves the aesthetics of the product and the height of the water outlet support arm, and ensures sealing and water outlet effect.
Smart Images

Figure CN222924995U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of sanitary products, and particularly relates to a faucet. Background Art
[0002] When producing a washbasin faucet (countertop faucet), generally, the sand casting process is adopted to form structures such as the main body and the water outlet arm. At the same time, in the later stage, the valve core installation position needs to be machined by boring the inner end face, and each water channel needs to be machined by drilling holes in the main body, and butt threads are machined at the water channel openings; a threaded cavity is reserved at the bottom of the main body for installing a threaded installation cylinder. Since the water inlet holes and the water outlet holes of the cold and hot water valve cores are offset from the central axis of the valve core, the water inlet holes at the bottom of the main body also follow the offset when drilling holes, which causes the water inlet pipeline to also be offset when connected, and it is easy to interfere with the inner wall of the threaded installation cylinder at the bottom of the main body. Therefore, some manufacturers will directly lead the butt thread to the bottom end face of the main body by welding a copper pipe during production, so as to ensure normal water connection; as a result, the overall process is complex, the material loss is large, the production cost is relatively high, and it is overly dependent on external processing by other industries.
[0003] In response to the above problems, the applicant applied on May 18, 2023, and obtained authorization on October 20, 2023. A washbasin faucet with the patent number CN202321239338.3 includes a through cylinder, and water outlet holes are provided on the outer wall of the cylinder; it also includes a water distribution plate, and the water distribution plate is provided with a first water inlet channel, a second water inlet channel, and a water outlet channel. One end of the water outlet channel on the side of the water distribution plate corresponds to the water outlet hole and is welded and butted with the water outlet hole. The lower surface of the water distribution plate is provided with a first water inlet pipe and a second water inlet pipe, one end of which is welded to the first water inlet channel and the second water inlet channel, and the other end extends downward to the lower end of the cylinder. Docking heads are provided at the lower ends of the first water inlet pipe and the second water inlet pipe; a gland for fixing the cold and hot water valve core on the water distribution plate is provided at the upper end of the cylinder; a water outlet arm corresponding to and communicating with the water outlet hole is provided on the side of the cylinder, and a water outlet nozzle is provided on the water outlet arm.
[0004] Although this utility model adopts a water distribution plate structure, there is still a problem of excessive thickness. The inner diameter of the conventional water outlet channel is 6 mm, and adding at least 1 mm of designed wall thickness will result in the thickness of the water distribution plate reaching 8 mm, thereby increasing the overall weight and also having a relatively high requirement for the drilling accuracy. Summary of the Utility Model
[0005] Based on the above problems, the purpose of the present utility model is to provide a faucet that can effectively reduce the industry support field, reduce the production process, reduce the dependence on large-scale production equipment during production, thereby reducing the production cost, and at the same time ensuring the aesthetic appearance.
[0006] In view of the above problems, the following technical solution is provided: A faucet includes a cylinder formed by cutting a tubular profile. An outlet arm extending in the radial direction of the cylinder is provided at the upper end of the cylinder, and a water outlet nozzle is provided on the outlet arm. A bottom plate welded and fixed to the inner wall of the cylinder is provided on the inner wall of the cylinder below the outlet arm. The bottom plate is provided with a water inlet hole, and a water inlet pipe connected to the water inlet hole and extending towards the bottom of the cylinder is welded to the bottom plate. An outlet cavity is formed between the upper part of the bottom plate and the inner cavity of the outlet arm. A mounting cylinder extending downward into the outlet cavity is provided on the upper surface of the outlet arm corresponding to the upper end of the cylinder. A valve core is further included. The valve core passes through the mounting cylinder, and the water inlet at the bottom of the valve core abuts and seals with the water inlet hole. The water outlet of the valve core is arranged with a gap from the upper surface of the bottom plate or is located on the side wall of the valve core to communicate with the outlet cavity. A first sealing ring is provided between the outer wall of the valve core and the inner wall of the mounting cylinder.
[0007] In the above structure, the valve core is a side-outlet valve core or a bottom-outlet valve core (prior art); for the side-outlet valve core, a water inlet is provided at the lower end and a water outlet is provided at the side. The water inlet abuts against the bottom plate to ensure sealing, and the water outlet directly discharges water into the outlet cavity from the side of the valve core. The valve core of Chinese Patent CN202030380140.2 (button) can be selected; for the bottom-outlet valve core, a water inlet and a water outlet are provided at the lower end, and the water outlet and the water inlet are staggered in height from each other. The water inlet abuts against the bottom plate to ensure sealing, and the water outlet is arranged with a gap from the bottom plate to ensure that water can be discharged into the outlet cavity. The water distribution valve core (cold and hot water) of Chinese Patent CN202330788964.7 or the valve core of CN202030344616.7 (cold and hot water) or the water sealing valve core of CN202230220411.7 (single cold) can be selected; the cylinder, the outlet arm, and the bottom plate are all made of stainless steel, and the cylinder is connected to the outlet arm and the cylinder is connected to the bottom plate by laser welding; the mounting cylinder is formed by cutting a stainless steel pipe and is connected to the outlet arm by laser welding. When the valve core is installed, it directly abuts against the bottom plate. The water inlet pipe leads water to the valve core, and after being controlled by the valve core, the water is directly discharged into the outlet cavity from the lower end or the side of the valve core and flows out from the water outlet nozzle (preferably purchase the T3507-5 / 35MM flat-foot upper water-sealing ceramic valve core (two gears) produced by Wenzhou Yuebo Valve Core Co., Ltd.); compared with the original water distribution plate that needs to punch water channels, the water distribution plate must maintain a sufficient thickness. It can save more materials and reduce weight, effectively reducing the thickness of the water distribution components at the lower end of the valve core (the thickness can be reduced to no more than 2 mm), and at the same time, it can effectively increase the height of the outlet arm to make the whole more beautiful.
[0008] The present utility model is further configured such that the bottom plate includes an outer edge formed by stamping and stretching. The outer edge extends towards the bottom of the cylinder, and the junction between the outer edge and the bottom plate is welded to the inner wall of the cylinder and / or the lower end of the outer edge is welded to the inner wall of the cylinder.
[0009] In the above structure, the outer edge can enhance the rigidity of the entire bottom plate, ensuring the welding strength during welding and providing vertical guiding and positioning between the bottom plate and the inner wall of the cylinder.
[0010] The present utility model is further configured such that the bottom plate is provided with circumferential positioning pits formed by stamping and stretching, and the bottom of the valve core is provided with positioning posts adapted to the circumferential positioning pits.
[0011] In the above structure, it is used to fix the circumferential position during the installation of the valve core, ensuring the swinging direction and the centered position of the valve stem.
[0012] The present utility model is further configured such that there are two water inlet holes, two water inlet pipes, and two water inlets of the valve core, which are respectively in sealing contact with the corresponding water inlet holes.
[0013] In the above structure, they are respectively used to connect cold water and hot water; the lower end of the water inlet pipe is provided with a threaded joint.
[0014] The present utility model is further configured such that the upper end of the installation cylinder is provided with a gland that is threadedly engaged with the inner wall of the installation cylinder, and the valve core is pressed onto the bottom plate by the gland.
[0015] In the above structure, the inner wall of the upper end of the installation cylinder is threaded; the inner wall of the lower end is smooth, which is used to be hermetically fitted with the first sealing ring to prevent water from leaking out of the water outlet cavity.
[0016] The present utility model is further configured such that the outer edge of the water inlet of the valve core is provided with a second sealing ring, and the second sealing ring is in contact with the upper surface of the bottom plate.
[0017] In the above structure, the valve core is pressed onto the bottom plate by the gland, so that the second sealing ring is in contact with the bottom plate for sealing, preventing water from leaking.
[0018] The present utility model is further configured such that the water outlet branch arm includes an extension section formed by stamping and stretching and extending in the radial direction of the cylinder; a rear baffle wall having the same diameter and coaxial with the cylinder is provided at the rear end of the extension section, and the rear baffle wall is integrally formed with the extension section by stamping and stretching, or is formed by stamping and stretching and welded to the extension section; the water outlet branch arm further includes an upper cover buckled above the extension section and the rear baffle wall, and the outer edge of the upper cover is welded and fixed to the upper edges of the extension section and the rear baffle wall.
[0019] In the above structure, the water outlet branch arm is integrally formed by stamping and welding of a plate, having the advantages of light weight and low cost.
[0020] The present utility model is further configured such that one end of the extension section in the extending direction is open, the upper cover covers the rear section position of the extension section, and the water outlet nozzle is located at one end of the upper cover facing the extending direction of the extension section.
[0021] The present utility model is further configured such that one end of the extension section in the extending direction is closed, and the water outlet nozzle is located on the lower surface of the extension section in the extending direction.
[0022] The present utility model is further configured to further include a handle connected to the valve stem of the valve element.
[0023] The beneficial effects of the present utility model are as follows: The cylinder body, the water outlet branch arm, and the bottom plate are all made of stainless steel. The cylinder body is connected to the water outlet branch arm and the cylinder body is connected to the bottom plate by laser welding; the installation cylinder is cut from a stainless steel pipe and is connected to the water outlet branch arm by laser welding. When the valve element is installed, it directly abuts against the bottom plate. The water inlet pipe leads water to the valve element, and after being controlled by the valve element, the water is directly discharged into the water outlet cavity from the lower end or side of the valve element and flows out from the water outlet nozzle; compared with the original water distribution plate that needs to be drilled to make a water channel and requires the water distribution plate to maintain a sufficient thickness, it can save more materials and reduce the weight, effectively reducing the thickness of the water distribution component at the lower end of the valve element (the thickness can be reduced to no more than 2 mm), and at the same time, it can effectively increase the height of the water outlet branch arm to make the overall appearance more beautiful. Description of the Drawings
[0024] Figure 1 It is the overall three-dimensional structure diagram of Embodiment 1 of the present utility model.
[0025] Figure 2 It is the fully-sectioned three-dimensional structure diagram of Embodiment 1 of the present utility model.
[0026] Figure 3 It is the first exploded three-dimensional structure diagram of Embodiment 1 of the present utility model.
[0027] Figure 4 It is the second exploded three-dimensional structure diagram of Embodiment 1 of the present utility model.
[0028] Figure 5 It is the overall three-dimensional structure diagram of Embodiment 2 of the present utility model.
[0029] Figure 6 It is the first exploded three-dimensional structure diagram of Embodiment 2 of the present utility model.
[0030] Figure 7 It is the second exploded three-dimensional structure diagram of Embodiment 2 of the present utility model.
[0031] The meanings of the reference numerals in the drawings: 10 - cylinder body; 11 - water outlet branch arm; 111 - installation cylinder; 112 - extension section; 113 - rear baffle; 114 - upper cover; 12 - water outlet nozzle; 13 - bottom plate; 131 - water inlet hole; 132 - outer edge; 133 - circumferential positioning pit; 14 - water inlet pipe; 141 - threaded joint; 15 - valve element; 151 - water inlet; 152 - water outlet; 153 - first sealing ring; 154 - positioning post; 155 - valve stem; 156 - second sealing ring; 157 - handle; 16 - gland; a - water outlet cavity. Detailed implementation manners
[0032] The following will further describe in detail the specific implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model. Embodiment
[0033] Refer to Figures 1 to 7 , as Figures 1 to 4 shown, a faucet includes a cylinder body 10 formed by cutting a tubular profile. An outlet arm 11 extending in the radial direction of the cylinder body 10 is provided at the upper end of the cylinder body 10, and an outlet nozzle 12 is provided on the outlet arm 11; a bottom plate 13 welded and fixed to the inner wall of the cylinder body 10 is provided on the inner wall of the cylinder body 10 below the outlet arm 11. The bottom plate 13 is provided with a water inlet hole 131, and a water inlet pipe 14 connected to the water inlet hole 131 and extending towards the bottom of the cylinder body 10 is welded to the bottom plate 13; an outlet cavity a is formed between the upper part of the bottom plate 13 and the inner cavity of the outlet arm 11. An installation cylinder 111 extending downward into the outlet cavity a is provided on the upper surface of the outlet arm 11 corresponding to the upper end of the cylinder body 10; a valve core 15 is further included. The valve core 15 passes through the installation cylinder 111, and the water inlet 151 at the bottom of the valve core 15 abuts and seals against the water inlet hole 131. The water outlet 152 of the valve core 15 is arranged at a gap with the upper surface of the bottom plate 13 or is located on the side wall of the valve core 15 to communicate with the outlet cavity a. A first sealing ring 153 is provided between the outer wall of the valve core 15 and the inner wall of the installation cylinder 111.
[0034] In this embodiment, the bottom plate 13 includes an outer edge 132 formed by stamping and stretching. The outer edge 132 extends towards the bottom of the cylinder body 10. The junction between the outer edge 132 and the bottom plate 13 is welded to the inner wall of the cylinder body 10 and / or the lower end of the outer edge 132 is welded to the inner wall of the cylinder body 10.
[0035] In this embodiment, the bottom plate 13 is provided with a circumferential positioning pit 133 formed by stamping and stretching, and a positioning post 154 adapted to the circumferential positioning pit 133 is provided at the bottom of the valve core 15.
[0036] In this embodiment, there are two water inlet holes 131, two water inlet pipes 14, and two water inlets 151 of the valve core 15, which respectively abut and seal against the corresponding water inlet holes 131.
[0037] In this embodiment, a gland 16 threadedly engaged with the inner wall of the installation cylinder 111 is provided at the upper end of the installation cylinder 111, and the valve core 15 is pressed on the bottom plate 13 by the gland 16.
[0038] In this embodiment, a second sealing ring 156 is provided on the outer edge 132 of the water inlet 151 of the valve core 15, and the second sealing ring 156 abuts against the upper surface of the bottom plate 13.
[0039] In this embodiment, the water outlet branch arm 11 includes an extension section 112 formed by stamping and stretching and extending in the radial direction of the cylinder body 10; a rear baffle 113 having the same diameter and coaxial with the cylinder body 10 is provided at the rear end of the extension section 112, and the rear baffle 113 is integrally formed with the extension section 112 by stamping and stretching, or is welded to the extension section 112 by stamping and stretching; the water outlet branch arm 11 further includes an upper cover 114 buckled above the extension section 112 and the rear baffle 113, and the outer edge 132 of the upper cover 114 is welded and fixed to the upper edges of the extension section 112 and the rear baffle 113.
[0040] In this embodiment, one end of the extension section 112 in the extending direction is open, the upper cover 114 covers the rear section position of the extension section 112, and the water outlet nozzle 12 is located at one end of the upper cover 114 facing the extending direction of the extension section 112.
[0041] In this embodiment, it further includes a handle 157 connected to the valve stem 155 of the valve core 15. Embodiment
[0042] Reference Figures 1 to 7 , as Figures 5 to 7 shown, a faucet includes a cylinder body 10 formed by cutting a tubular profile. An upper end of the cylinder body 10 is provided with a water outlet branch arm 11 extending in its radial direction, and the water outlet branch arm 11 is provided with a water outlet nozzle 12; an inner wall of the cylinder body 10 below the water outlet branch arm 11 is provided with a bottom plate 13 welded and fixed to the inner wall of the cylinder body 10. The bottom plate 13 is provided with a water inlet hole 131, and a water inlet pipe 14 connected to the water inlet hole 131 and extending towards the bottom of the cylinder body 10 is welded to the bottom plate 13; a water outlet cavity a is formed between the upper part of the bottom plate 13 and the inner cavity of the water outlet branch arm 11. A mounting cylinder 111 extending downward into the water outlet cavity a is provided on the upper surface of the water outlet branch arm 11 corresponding to the upper end of the cylinder body 10; it further includes a valve core 15. The valve core 15 passes through the mounting cylinder 111, and an inlet 151 at its bottom abuts and seals against the water inlet hole 131. An outlet 152 of the valve core 15 communicates with the water outlet cavity a, and a first sealing ring 153 is provided between an outer wall of the valve core 15 and an inner wall of the mounting cylinder 111.
[0043] In this embodiment, the bottom plate 13 includes an outer edge 132 formed by stamping and stretching. The outer edge 132 extends towards the bottom of the cylinder body 10, and the junction of the outer edge 132 and the bottom plate 13 is welded to the inner wall of the cylinder body 10 and / or the lower end of the outer edge 132 is welded to the inner wall of the cylinder body 10.
[0044] In this embodiment, the bottom plate 13 is provided with a circumferential positioning pit 133 formed by stamping and stretching, and the bottom of the valve core 15 is provided with a positioning post 154 adapted to the circumferential positioning pit 133.
[0045] In this embodiment, there are two water inlet holes 131, two water inlet pipes 14, and two water inlets 151 of the valve core 15, which are respectively in sealing contact with the corresponding water inlet holes 131.
[0046] In this embodiment, a gland 16 that is in threaded fit with the inner wall of the mounting cylinder 111 is provided at the upper end of the mounting cylinder 111, and the valve core 15 is pressed on the bottom plate 13 by the gland 16.
[0047] In this embodiment, a second sealing ring 156 is provided on the outer edge 132 of the water inlet 151 of the valve core 15, and the second sealing ring 156 is in contact with the upper surface of the bottom plate 13.
[0048] In this embodiment, the water outlet branch arm 11 includes an extension section 112 formed by stamping and stretching and extending in the radial direction of the cylinder body 10; a rear baffle 113 having the same diameter and coaxial with the cylinder body 10 is provided at the rear end of the extension section 112, and the rear baffle 113 is integrally formed with the extension section 112 by stamping and stretching, or is formed by stamping and stretching and welded to the extension section 112; the water outlet branch arm 11 further includes an upper cover 114 buckled above the extension section 112 and the rear baffle 113, and the outer edge 132 of the upper cover 114 is welded and fixed to the upper edges of the extension section 112 and the rear baffle 113.
[0049] In this embodiment, one end of the extension section 112 in the extending direction is closed, and the water outlet nozzle 12 is located on the lower surface of the extension section 112 in the extending direction.
[0050] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A faucet, comprising a barrel formed by cutting a tubular profile, characterized in that: The upper end of the cylinder is provided with a water outlet arm extending in its radial direction, and the water outlet arm is provided with a water outlet nozzle; the inner wall of the cylinder below the water outlet arm is provided with a bottom plate welded and fixed to the inner wall of the cylinder, the bottom plate is provided with a water inlet hole, and the bottom plate is welded with a water inlet pipe connected to the water inlet hole and extending toward the bottom of the cylinder; a water outlet cavity is formed between the top of the bottom plate and the inner cavity of the water outlet arm, and a mounting cylinder extending downward into the water outlet cavity is provided on the upper surface of the water outlet arm corresponding to the upper end of the cylinder; it also includes a valve core, the valve core passes through the mounting cylinder, and the water inlet at the bottom thereof is sealed against the water inlet hole, the water outlet of the valve core is arranged in a gap with the upper surface of the bottom plate or is located on the side wall of the valve core so that it is connected with the water outlet cavity, and a first sealing ring is provided between the outer wall of the valve core and the inner wall of the mounting cylinder.
2. A faucet according to claim 1, characterized in that: The bottom plate comprises an outer edge formed by stamping and stretching, the outer edge extends toward the bottom of the cylinder, the junction between the outer edge and the bottom plate is welded to the inner wall of the cylinder, or / and the lower end of the outer edge is welded to the inner wall of the cylinder.
3. A faucet according to claim 1, characterized in that: The bottom plate is provided with a circumferential positioning pit formed by stamping and stretching, and the bottom of the valve core is provided with a positioning column adapted to the circumferential positioning pit.
4. A faucet according to claim 1, 2 or 3, characterized in that: There are two water inlet holes, two water inlet pipes, and two water inlets of the valve core, which are respectively sealed against the corresponding water inlet holes.
5. The faucet according to claim 1, characterized in that: The upper end of the installation cylinder is provided with a pressure cap which is threadably matched with the inner wall of the installation cylinder, and the valve core is pressed onto the bottom plate through the pressure cap.
6. A faucet according to claim 1 or 5, characterized in that: A second sealing ring is disposed at the outer edge of the water inlet of the valve core, and the second sealing ring is in contact with the upper surface of the bottom plate.
7. A faucet according to claim 1, characterized in that: The water outlet arm includes an extension section formed by stamping and stretching and extending in the radial direction of the cylinder; the rear end of the extension section is provided with a rear baffle wall that is equal in diameter and coaxial with the cylinder, and the rear baffle wall is integrally formed with the extension section by stamping and stretching, or is formed by stamping and stretching and welded to the extension section; the water outlet arm also includes an upper cover buckled on the extension section and the rear baffle wall, and the outer edge of the upper cover is welded and fixed to the upper edge of the extension section and the rear baffle wall.
8. A faucet according to claim 7, characterized in that: One end of the extension section in the extension direction is open, the upper cover covers the rear section of the extension section, and the water outlet is located at one end of the upper cover facing the extension direction of the extension section.
9. The faucet according to claim 7, characterized in that: One end of the extension section in the extension direction is closed, and the water outlet is located on the lower surface of the extension section in the extension direction.
10. The faucet according to claim 1, characterized in that: Also included is a handle connected to the valve stem of the valve core.
Citation Information
Patent Citations
Wash basin faucet
CN219866386U
valve core
CN306218388S
Valve core (button)
CN306337632S
Water sealing valve core
CN307459150S
Water diversion valve core
CN308645969S
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