Carbon black flue gas heat exchanger with impurity removal function

By designing a combined structure of the smoke inlet pipe and dust removal device in the carbon black smoke heat exchanger, the problem of flue gas dispersion caused by solid impurities sinking is solved, the separation of flue gas and solid impurities is achieved and the convenient replacement of dust removal core is achieved, and the heat exchange efficiency of flue gas and the convenience of equipment maintenance is improved.

CN222925517UActive Publication Date: 2025-05-30SHANGHAI BEAM NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421871940.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-05-30
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

Existing carbon black smoke heat exchangers will cause flue gas to disperse when solid impurities sink, affecting the heat exchange efficiency of flue gas.

Method used

A carbon black smoke heat exchanger with impurity removal function is designed, and a combined structure of a smoke inlet pipe and a dust removal device is adopted. Through the design of the dust removal frame and dust removal core, the separation of the smoke and solid impurities is achieved, and the replacement of the dust removal core is facilitated.

Benefits of technology

It effectively avoids the dispersion of flue gas caused by solid impurities, improves the heat exchange efficiency of flue gas, simplifies the replacement process of dust removal core, and improves the maintenance convenience of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flue gas heat exchangers, and discloses a carbon black flue gas heat exchanger with an impurity removal function, which comprises a flue gas inlet pipe and a dust removal device, and is characterized in that one side of the flue gas inlet pipe is provided with a slot, the dust removal device is arranged in the flue gas inlet pipe, one side of the flue gas inlet pipe is provided with a dust removal frame, and the dust removal frame is arranged in the slot. The dust removal frame penetrates through the inserting groove and is movably connected into the smoke inlet pipe, sliding grooves are formed in the two sides of the top and the bottom of the inner wall of the smoke inlet pipe, the sliding grooves are opposite to the inserting groove in position, the dust removal frame is movably connected into the sliding grooves, a dust removal core is arranged at the top of each sliding groove, and sliding blocks are installed on the two sides of the top and the bottom of each dust removal core. The bolts on the outer side of the dust removal frame are detached through a tool, a worker pulls the dust removal frame through the handle, the dust removal frame drives the dust removal core to slide out of the smoke inlet pipe, the detaching bolts push the dust removal core, the sliding block drives the dust removal core to move on the clamping groove of the dust removal frame, and replacement of the dust removal core is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of flue gas heat exchangers, in particular to a carbon black flue gas heat exchanger with a impurity removal function. Background Art

[0002] By recovering the waste heat in the flue gas and converting it into available heat energy, the flue gas heat exchanger improves the energy utilization efficiency, reduces energy consumption and environmental pollution, improves the equipment safety and promotes technological innovation.

[0003] The existing carbon black flue gas heat exchanger with an impurity removal function (Publication No.: CN216845790U) has at least the following drawbacks: the vertical pipe of the device is located at the bottom of the inner pipe. When solid impurities sink, the flue gas will also be dispersed, affecting the heat exchange of the flue gas. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a carbon black flue gas heat exchanger with an impurity removal function.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A carbon black flue gas heat exchanger with an impurity removal function includes a smoke inlet pipe and a dust removal device. A slot is opened on one side of the smoke inlet pipe. The dust removal device is installed in the smoke inlet pipe. A dust removal frame is arranged on one side of the smoke inlet pipe. The dust removal frame penetrates through the slot and is movably connected inside the smoke inlet pipe. Sliding grooves are opened on both the top and bottom sides of the inner wall of the smoke inlet pipe. The sliding grooves are opposite to the slot in position. The dust removal frame is movably connected inside the sliding grooves. A dust removal core is arranged at the top of the sliding groove. Sliding blocks are installed on both the top and bottom sides of the dust removal core. Clamping grooves are opened on both the top and bottom sides of the inner wall of the dust removal frame. The sliding blocks are inserted into the clamping grooves. The dust removal core is fixedly connected inside the dust removal frame through bolts. One side of the outside of the dust removal frame is fixedly connected inside the smoke inlet pipe through bolts.

[0007] As a further scheme of the utility model, a handle is installed on the outside of the dust removal frame. A base is arranged at the bottom of the smoke inlet pipe. A plurality of groups of support devices are installed on the top of the base. The support device includes a receiving plate and a spring. The receiving plate is located at the bottom of the smoke inlet pipe.

[0008] As a further scheme of the utility model, one end of the spring is welded to the bottom of the receiving plate. A plurality of limiting grooves are opened on the top of the base. The limiting grooves are opposite to the spring in position. The other end of the spring is welded inside the limiting grooves.

[0009] As a further solution of the present utility model, retaining bolts are respectively provided on both sides of the smoke inlet pipe. The column rod of the retaining bolt is threadedly connected to the receiving plate. The column rod of the retaining bolt penetrates through the spring and is threadedly connected to the inside of the limiting groove. A rotary bolt valve is provided on the top of the receiving plate.

[0010] As a further solution of the present utility model, the rotary bolt valve is snap-fitted on the top of the retaining bolt. A number of snap-fitting frames are provided on one side of the receiving plate. The bottom of the snap-fitting frame is fixedly connected to the top of the base. A heat exchanger main body is provided on the top of the base. The snap-fitting frame is fixedly connected to the heat exchanger main body by bolts.

[0011] As a further solution of the present utility model, one side of the smoke inlet pipe is fixedly connected to the head of the heat exchanger main body by bolts. An exhaust pipe is installed at the tail of the heat exchanger main body. The support devices are installed at the bottoms of both the exhaust pipe and the smoke inlet pipe.

[0012] Compared with the prior art, the present utility model has the following beneficial effects:

[0013] 1. The carbon black flue gas enters the smoke inlet pipe, and the flue gas passes through the dust removal device to separate the flue gas from the solid impurities. The flue gas enters the heat exchanger main body for heat exchange. When the solid impurities block the dust removal core, the staff uses tools to remove the bolts on the outside of the dust removal frame. The staff pulls the dust removal frame through the handle, and the dust removal frame drives the dust removal core to slide out of the smoke inlet pipe. Since the dust removal core is first snap-fitted into the snap-fitting groove of the dust removal frame through the sliding block and then fixed with bolts, the staff only needs to remove the bolts to replace the dust removal core. This device is not only convenient for replacing the dust removal core but also convenient for removing impurities from the carbon black flue gas.

[0014] 2. When the staff disassembles the smoke inlet pipe, the staff uses the rotary bolt valve to snap-fit on the top of the retaining bolt and rotates the rotary bolt valve to move the retaining bolt out of the receiving plate. The staff manually presses down the receiving plate, and the spring at the bottom of the receiving plate retracts into the limiting groove on the top of the base. Then, the retaining bolt is used to fix the receiving plate, which is convenient for the staff to disassemble the smoke inlet pipe. The receiving plate supports the bottom of the smoke inlet pipe through the spring, and a damping pad is installed inside the limiting groove to reduce the shock force adsorbed by the spring, which is convenient for the shock absorption of the heat exchanger main body. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of a carbon black flue gas heat exchanger with an impurity removal function proposed by the present utility model;

[0016] Figure 2 It is a structural schematic diagram of the dust removal device of a carbon black flue gas heat exchanger with an impurity removal function proposed by the present utility model;

[0017] Figure 3Structural schematic diagram of a support device for a carbon black flue gas heat exchanger with impurity removal function proposed by the present utility model;

[0018] In the figure: 1, smoke inlet pipe; 101, chute; 102, slot; 2, dust removal device; 201, dust removal frame; 202, engaging groove; 203, dust removal core; 204, sliding block; 205, handle; 3, base; 301, limiting groove; 4, support device; 401, receiving plate; 402, spring; 5, retaining bolt; 6, rotary bolt valve; 7, engaging frame; 8, smoke outlet pipe; 9, heat exchanger main body. Detailed implementation manners

[0019] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with the detailed implementation manners.

[0020] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0021] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0022] Refer to Figures 1-3, A carbon black flue gas heat exchanger with an impurity removal function, including a flue gas inlet pipe 1 and a dust removal device 2. A slot 102 is provided on one side of the flue gas inlet pipe 1. The dust removal device 2 is installed inside the flue gas inlet pipe 1. A dust removal frame 201 is provided on one side of the flue gas inlet pipe 1. The dust removal frame 201 penetrates through the slot 102 and is movably connected inside the flue gas inlet pipe 1. Slide grooves 101 are provided on both the top and bottom sides of the inner wall of the flue gas inlet pipe 1. The slide grooves 101 are opposite to the position of the slot 102. The dust removal frame 201 is movably connected inside the slide grooves 101. A dust removal core 203 is provided at the top of the slide groove 101. Slide blocks 204 are installed on both the top and bottom sides of the dust removal core 203. Engagement grooves 202 are provided on both the top and bottom sides of the inner wall of the dust removal frame 201. The slide blocks 204 are inserted into the engagement grooves 202. The dust removal core 203 is fixedly connected inside the dust removal frame 201 by bolts. One side of the outside of the dust removal frame 201 is fixedly connected inside the flue gas inlet pipe 1 by bolts.

[0023] During use, when the solid impurities block the dust removal core 203, the staff uses tools to remove the bolts on the outside of the dust removal frame 201. The staff pulls the dust removal frame 201 through the handle 205. The dust removal frame 201 drives the dust removal core 203 to slide out of the flue gas inlet pipe 1. Since the dust removal core 203 is first snap-connected to the engagement groove 202 of the dust removal frame 201 through the slide block 204 and then the dust removal core 203 is fixed with bolts, the staff only needs to remove the bolts to push the dust removal core 203 for replacement. This device is not only convenient for replacing the dust removal core 203 but also convenient for removing impurities from the carbon black flue gas.

[0024] In this embodiment, a handle 205 is installed on the outside of the dust removal frame 201. A base 3 is provided at the bottom of the flue gas inlet pipe 1. A number of support devices 4 are installed on the top of the base 3. The support device 4 includes a receiving plate 401 and a spring 402. The receiving plate 401 is located at the bottom of the flue gas inlet pipe 1.

[0025] During use, the carbon black flue gas enters the flue gas inlet pipe 1, and the flue gas passes through the dust removal device 2 to separate the flue gas from the solid impurities. The flue gas enters the heat exchanger main body 9 for heat exchange. The engagement frame 7 on the top of the base 3 supports the heat exchanger main body 9.

[0026] In this embodiment, one end of the spring 402 is welded to the bottom of the receiving plate 401. A number of limit grooves 301 are provided on the top of the base 3. The limit grooves 301 are opposite to the position of the spring 402. The other end of the spring 402 is welded inside the limit grooves 301.

[0027] During use, the staff manually presses down the receiving plate 401. The spring 402 at the bottom of the receiving plate 401 retracts into the limit groove 301 on the top of the base 3, and then the retaining bolt 5 is used to fix the receiving plate 401, which is convenient for the staff to disassemble the flue gas inlet pipe 1.

[0028] In this embodiment, retaining bolts 5 are respectively arranged on both sides of the smoke inlet pipe 1. The column rod of the retaining bolt 5 is threadedly connected to the receiving plate 401. The column rod of the retaining bolt 5 penetrates through the spring 402 and is threadedly connected to the inside of the limiting groove 301. A rotary bolt valve 6 is arranged on the top of the receiving plate 401.

[0029] During use, the receiving plate 401 supports the bottom of the smoke inlet pipe 1 through the spring 402. A damping pad is installed inside the limiting groove 301 to reduce the vibration force adsorbed by the spring 402, facilitating the shock absorption of the heat exchanger main body 9.

[0030] In this embodiment, the rotary bolt valve 6 is snap-connected to the top of the retaining bolt 5. A plurality of snap-fit frames 7 are arranged on one side of the receiving plate 401. The bottom of the snap-fit frame 7 is fixedly connected to the top of the base 3. A heat exchanger main body 9 is arranged on the top of the base 3. The snap-fit frame 7 is fixedly connected to the heat exchanger main body 9 by bolts.

[0031] During use, when the staff disassembles the smoke inlet pipe 1, the staff uses the rotary bolt valve 6 to snap onto the top of the retaining bolt 5 and rotates the rotary bolt valve 6 to move the retaining bolt 5 out of the receiving plate 401.

[0032] In this embodiment, one side of the smoke inlet pipe 1 is fixedly connected to the head of the heat exchanger main body 9 by bolts. An exhaust pipe 8 is installed at the tail of the heat exchanger main body 9. Support devices 4 are installed at both the bottom of the exhaust pipe 8 and the bottom of the smoke inlet pipe 1.

[0033] During use, multiple groups of support devices 4 respectively support the exhaust pipe 8 and the smoke inlet pipe 1, facilitating the staff to disassemble and install the smoke inlet pipe 1 and the exhaust pipe 8, and damping the heat exchanger main body 9 through the support devices 4.

[0034] From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects: The carbon black flue gas enters the smoke inlet pipe 1, and the flue gas passes through the dust removal device 2 to separate the flue gas from the solid impurities. The flue gas enters the interior of the heat exchanger main body 9 for heat exchange. When the solid impurities block the dust removal core 203, the staff uses tools to remove the bolts outside the dust removal frame 201. The staff pulls the dust removal frame 201 through the handle 205, and the dust removal frame 201 drives the dust removal core 203 to slide out of the smoke inlet pipe 1. Since the dust removal core 203 is first snap-connected to the snap-in groove 202 of the dust removal frame 201 through the sliding block 204 and then fixed with bolts, the staff only needs to remove the bolts to replace the dust removal core 203. This device is not only convenient for replacing the dust removal core 203 but also convenient for removing impurities from the carbon black flue gas. When the staff disassembles the smoke inlet pipe 1, the staff uses the rotary bolt valve 6 to snap onto the top of the retaining bolt 5 and rotates the rotary bolt valve 6 to move the retaining bolt 5 out of the receiving plate 401. The staff manually presses down the receiving plate 401, and the spring 402 at the bottom of the receiving plate 401 retracts into the limit groove 301 at the top of the base 3, and then the retaining bolt 5 is used to fix the receiving plate 401, which is convenient for the staff to disassemble the smoke inlet pipe 1. The receiving plate 401 supports the bottom of the smoke inlet pipe 1 through the spring 402, and a damping pad is installed inside the limit groove 301 to reduce the shock force adsorbed by the spring 402, which is convenient for the shock absorption of the heat exchanger main body 9.

[0035] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A carbon black flue gas heat exchanger with impurity removal function, comprising a smoke inlet pipe (1) and a dust removal device (2), characterized in that: A slot (102) is provided on one side of the smoke inlet pipe (1), the dust removal device (2) is installed in the smoke inlet pipe (1), a dust removal frame (201) is provided on one side of the smoke inlet pipe (1), the dust removal frame (201) passes through the slot (102) and is movably connected to the inside of the smoke inlet pipe (1), and a slide groove (101) is provided on both the top and bottom sides of the inner wall of the smoke inlet pipe (1), the slide groove (101) is opposite to the slot (102), and the dust removal frame (201) is movably connected to the slide groove (101) ), a dust removal core (203) is provided at the top of the slide groove (101), sliding blocks (204) are installed on both the top and bottom sides of the dust removal core (203), and snap-fit ​​grooves (202) are provided on both the top and bottom sides of the inner wall of the dust removal frame (201), the sliding blocks (204) and the snap-fit ​​grooves (202) are plugged into each other, the dust removal core (203) is fixedly connected to the inside of the dust removal frame (201) by bolts, and the outer side of the dust removal frame (201) is fixedly connected to the inside of the smoke inlet pipe (1) by bolts.

2. The carbon black flue gas heat exchanger with impurity removal function according to claim 1, characterized in that: A handle (205) is installed on the outside of the dust removal frame (201); a base (3) is provided at the bottom of the smoke inlet pipe (1); a plurality of groups of supporting devices (4) are installed on the top of the base (3); the supporting devices (4) include a receiving plate (401) and a spring (402); and the receiving plate (401) is located at the bottom of the smoke inlet pipe (1).

3. The carbon black flue gas heat exchanger with impurity removal function according to claim 2, characterized in that: One end of the spring (402) is welded to the bottom of the receiving plate (401), a plurality of limiting grooves (301) are provided on the top of the base (3), the limiting grooves (301) are opposite to the spring (402), and the other end of the spring (402) is welded inside the limiting groove (301).

4. The carbon black flue gas heat exchanger with impurity removal function according to claim 3, characterized in that: A retaining bolt (5) is provided on both sides of the smoke inlet pipe (1), and a columnar rod of the retaining bolt (5) is threadedly connected to the receiving plate (401). The columnar rod of the retaining bolt (5) passes through the spring (402) and is threadedly connected to the inside of the limiting groove (301). A rotating bolt valve (6) is provided on the top of the receiving plate (401).

5. The carbon black flue gas heat exchanger with impurity removal function according to claim 4, characterized in that: The rotating bolt valve (6) is snap-connected to the top of the retaining bolt (5); a plurality of snap-connecting frames (7) are provided on one side of the receiving plate (401); the bottom of the snap-connecting frame (7) is fixedly connected to the top of the base (3); a heat exchanger body (9) is provided on the top of the base (3); and the snap-connecting frame (7) is fixedly connected to the heat exchanger body (9) by bolts.

6. The carbon black flue gas heat exchanger with impurity removal function according to claim 5, characterized in that: One side of the smoke inlet pipe (1) is fixedly connected to the head of the heat exchanger body (9) by means of bolts, a smoke outlet pipe (8) is installed at the tail of the heat exchanger body (9), and the support device (4) is installed at the bottom of both the smoke outlet pipe (8) and the smoke inlet pipe (1).

Citation Information

Patent Citations

  • Carbon black flue gas heat exchanger with impurity removal function

    CN216845790U