Condensation assembly for sheet condenser

By designing a condensation component for a sheet condenser including a fixing frame, a condensation channel plate, a deflector and a spray device, the problem of uneven heat dissipation of the condenser in the prior art is solved, uniform condensation and convenient maintenance of the condenser are achieved, and the cost of use is reduced.

CN222925780UActive Publication Date: 2025-05-30SECONDARY AIR CONDITIONING TECHNOLOGY (ZHEJIANG) CO LTD
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Patent Information

Application Number
CN202421977372.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-05-30
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The heat dissipation of existing chip condensers is uneven, which leads to uneven pressure on the inner wall of the heat exchange tube by the refrigerant, which easily leads to damage to the heat exchange tube and fins, and cannot be disassembled and repaired, which increases the cost of use.

Method used

A condensation assembly for a sheet condenser is designed, including a fixing frame, a uniformly arranged condensation channel sheet, a deflector and a spray device. Through the deflector and the spray device, water is uniformly in contact with the outer wall of the condensation channel sheet for heat exchange, thereby achieving uniform condensation of refrigerant.

Benefits of technology

The condenser is uniformly dissipated, which reduces the uneven pressure problem of refrigerant on the inner wall of the heat exchange tube, facilitates assembly and maintenance, and reduces the cost of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condensing component for a sheet condenser, which comprises a fixing frame, a plurality of condensing channel sheets which are clamped on the fixing frame and are uniformly arranged, an inlet pipe and an outlet pipe which are arranged on the fixing frame and are connected with the condensing channel sheets, and a guide plate is arranged between every two adjacent condensing channel sheets. A refrigerant inlet is formed in the top of the left side of the condensation channel piece, an inlet branch pipe connected with the refrigerant inlet is arranged on the inlet pipe, a refrigerant outlet is formed in the bottom of the left side of the condensation channel piece, and an outlet branch pipe connected with the refrigerant outlet is arranged on the outlet pipe. Heat dissipation is uniform, assembly is convenient, disassembly and maintenance are convenient, and the use cost is low.
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Description

Technical Field

[0001] The utility model relates to the field of plate-type condenser manufacturing, in particular to a condensation assembly for a plate-type condenser. Background Art

[0002] Existing plate-type condensers generally include heat exchange tubes and fins. The fins are used to dissipate heat from the heat exchange tubes, causing the refrigerant in the heat exchange tubes to change phase. Air cooling is generally used to dissipate heat. Since a structure in which the heat exchange tubes and fins are assembled is adopted, holes need to be opened in the fins, and the heat exchange tubes need to be inserted into the holes. The heat dissipation of this structure is uneven. The portion in contact with the fins dissipates heat through conduction of the fins, and the portion not in contact with the fins dissipates heat through contact with the air. This uneven heat dissipation will cause uneven pressure of the refrigerant on the inner wall of the heat exchange tube, which can easily lead to rupture of the heat exchange tube and damage to the fins. Once damage occurs, it is impossible to disassemble and repair it, and it can only be replaced as a whole, which greatly increases the cost of use. Summary of the invention

[0003] In order to solve one or some technical problems existing in the prior art, the purpose of the present application is to provide a condensing assembly for a plate-type condenser, which has uniform heat dissipation, convenient assembly, easy disassembly and maintenance, and low cost of use.

[0004] In order to solve the above-mentioned existing technical problems, the purpose of the present application is achieved by adopting the following technical solutions: a condensing assembly for a plate-type condenser, comprising a fixing frame, a plurality of uniformly arranged condensing channel plates clamped on the fixing frame, an inlet pipe and an outlet pipe arranged on the fixing frame and connected to the condensing channel plates, a guide plate is arranged between two adjacent condensing channel plates, a refrigerant inlet is arranged at the top left of the condensing channel plate, an inlet branch pipe connected to the refrigerant inlet is arranged on the inlet pipe, a refrigerant outlet is arranged at the bottom left of the condensing channel plate, and an outlet branch pipe connected to the refrigerant outlet is arranged on the outlet pipe. The gaseous refrigerant enters the condensing channel plate from the inlet pipe, the inlet branch pipe, and the refrigerant inlet in sequence, the spray device on the top of the fixing frame sprays water, and the guide plate guides the sprayed water so that the water is uniformly contacted with the outer wall of the condensing channel plate for heat exchange, the gaseous refrigerant gradually cools down and undergoes phase change to form a liquid refrigerant, which flows out from the refrigerant outlet, the outlet branch pipe, and the outlet pipe in sequence to complete the condensation operation and dissipate heat evenly; the condensing channel plate is clamped on the fixing frame, which is convenient to assemble, easy to disassemble and repair, and has low use cost.

[0005] Preferably, the guide plate is provided with a guide groove, which adopts a plurality of evenly arranged bending structures from top to bottom; the side of the guide plate is provided with a plurality of evenly arranged reinforcing ribs. The guide groove of the bending structure can slow down the flow rate of water, ensure that the water flows down after sufficient contact with the outer wall of the condensation channel sheet, and dissipate heat evenly; the reinforcing ribs can enhance the strength of the guide plate and prevent the guide plate from deformation.

[0006] Preferably, the condensing channel sheet is formed by mirror-welding two condensing sheets with the same structure. A number of uniformly arranged circular grooves are provided on the condensing sheet, and the cavities between adjacent circular grooves form channels for the refrigerant to pass through. The refrigerant inlet is provided at the top left of the condensing sheet, and the refrigerant outlet is provided at the bottom left of the condensing sheet. The gaseous refrigerant enters from the refrigerant inlet, fills the channels formed by the cavities between adjacent circular grooves, and heat exchange is carried out through water cooling on the outer wall of the condensing sheet. The gaseous refrigerant gradually cools down and undergoes a phase change to form a liquid-phase refrigerant, which flows out from the refrigerant outlet. The structure is simple and the manufacturing cost is low.

[0007] Preferably, a number of left grooves and right grooves are also provided on the condensing sheet at uniformly spaced intervals. The left grooves and right grooves make the channels for the refrigerant to pass through in a serpentine structure. The refrigerant travels along the channels in the serpentine structure, and the heat dissipation is uniform.

[0008] Preferably, the circular grooves in the same row on the condensing sheet are uniformly arranged, and the circular grooves in adjacent rows are arranged in a staggered manner; the circular grooves in the same column on the condensing sheet are uniformly arranged, and the circular grooves in adjacent columns are arranged in a staggered manner. The staggered and uniform arrangement of the circular grooves can ensure that the refrigerant fills the cavities between adjacent circular grooves, improving the uniformity of heat dissipation.

[0009] Preferably, welding edges are provided on all four sides of the condensing sheet to form a sealed frame structure. The refrigerant inlet and the refrigerant outlet are respectively provided at the upper and lower ends of the welding edge on the left side of the condensing sheet. A sealed cavity is formed through the welding edges to prevent refrigerant leakage. The welding edges adopt horizontal edges, improving the reliability of welding.

[0010] Preferably, a number of uniformly arranged arc grooves are provided on the inner side of the left welding edge on the condensing sheet, and a number of uniformly arranged arc grooves are provided on the inner side of the right welding edge on the condensing sheet. The arc grooves adopt a flat structure, avoiding the warping of the welding edges and increasing the sealing performance of the left and right sides during welding.

[0011] Preferably, extension edges are provided on the outer side of the top welding edge on the condensing sheet, and extension edges are provided on the outer side of the bottom welding edge on the condensing sheet. The extension edges are clamped with a fixing frame. The fixing frame is provided with a clamping groove, and the extension edges can be clamped in the clamping groove, which is convenient for assembly and disassembly and maintenance.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] For the condensation component used in the chip condenser adopting the above technical solution, the gaseous refrigerant sequentially enters the condensation channel fins from the inlet pipe, inlet branch pipe, and refrigerant inlet. The spraying device at the top of the fixing frame sprays water, and the flow guide plate guides the sprayed water, so that the water uniformly contacts the outer wall of the condensation channel fins for heat exchange. The gaseous refrigerant gradually cools down and undergoes a phase change to form a liquid-phase refrigerant, which sequentially flows out from the refrigerant outlet, outlet branch pipe, and outlet pipe to complete the condensation operation, with uniform heat dissipation; the condensation channel fins are clamped on the fixing frame, which is convenient for assembly, disassembly and maintenance, and has low usage cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is a schematic structural diagram of the condensation channel fins in the present utility model;

[0016] Figure 3 is the front view of the condensation channel fins in the present utility model;

[0017] In the figure: 1. Fixing frame; 2. Condensation channel fins; 21. Condensation fins; 22. Circular groove; 23. Left strip groove; 24. Right strip groove; 25. Refrigerant inlet; 26. Refrigerant outlet; 27. Welding edge; 28. Arc groove; 29. Extension edge; 3. Inlet pipe; 31. Inlet branch pipe; 4. Outlet pipe; 41. Outlet branch pipe; 5. Flow guide plate; 51. Flow guide groove; 52. Reinforcing rib. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Next, in combination with the drawings and specific embodiments, the present application will be further described. It should be noted that, on the premise of no conflict, the following described embodiments or technical features can be arbitrarily combined to form new embodiments.

[0019] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.

[0020] Such as Figures 1 to 3As shown in the figure, the condensation component for a chip condenser includes a fixing frame 1, a number of condensation channel plates 2 arranged evenly and clamped on the fixing frame 1, an inlet pipe 3 and an outlet pipe 4 provided on the fixing frame 1 and connected to the condensation channel plates 2. A flow guide plate 5 is provided between two adjacent condensation channel plates 2. A refrigerant inlet 25 is provided at the top left of the condensation channel plate 2. An inlet branch pipe 31 connected to the refrigerant inlet 25 is provided on the inlet pipe 3. A refrigerant outlet 26 is provided at the bottom left of the condensation channel plate 2. An outlet branch pipe 41 connected to the refrigerant outlet 26 is provided on the outlet pipe 4. The gaseous refrigerant sequentially enters the condensation channel plates 2 from the inlet pipe 3, the inlet branch pipe 31, and the refrigerant inlet 25. The spraying device at the top of the fixing frame 1 sprays water. The flow guide plate 5 guides the sprayed water, enabling the water to uniformly contact the outer wall of the condensation channel plates 2 for heat exchange. The gaseous refrigerant gradually cools down and undergoes a phase change to form a liquid-phase refrigerant, and then flows out from the refrigerant outlet 26, the outlet branch pipe 41, and the outlet pipe 4 in sequence, completing the condensation operation with uniform heat dissipation; the condensation channel plates 2 are clamped on the fixing frame 1, which is convenient for assembly, disassembly and maintenance, and has a low usage cost.

[0021] The flow guide plate 5 is provided with flow guide grooves 51, and the flow guide grooves 51 adopt a number of uniformly arranged bending structures from top to bottom; a number of uniformly arranged reinforcing ribs 52 are provided on the side of the flow guide plate 5. The bending-structured flow guide grooves 51 can slow down the flow rate of water, ensure that the water flows down after fully contacting the outer wall of the condensation channel plates 2, and achieve uniform heat dissipation; the reinforcing ribs 52 can enhance the strength of the flow guide plate 5 and prevent the flow guide plate 5 from deforming.

[0022] The condensation channel plate 2 is formed by mirror-welding two condensation plates 21 with the same structure. A number of uniformly arranged circular grooves 22 are provided on the condensation plate 21. The cavity between adjacent circular grooves 22 forms a channel for the refrigerant to pass through. The refrigerant inlet 25 is provided at the top left of the condensation plate 21, and the refrigerant outlet 26 is provided at the bottom left of the condensation plate 21. As Figure 3 shown, in the direction indicated by the arrow, the gaseous refrigerant enters from the refrigerant inlet 25, fills the channel formed by the cavity between adjacent circular grooves 22, and the outer wall of the condensation plate 21 undergoes heat exchange by water cooling. The gaseous refrigerant gradually cools down and undergoes a phase change to form a liquid-phase refrigerant, and flows out from the refrigerant outlet 26. The structure is simple and the manufacturing cost is low.

[0023] A number of left grooves 23 and right grooves 24 are also provided on the condensation plate 21 at uniformly spaced intervals. The left grooves 23 and right grooves 24 make the channel for the refrigerant to pass through in a serpentine structure. The refrigerant travels along the serpentine-structured channel, achieving uniform heat dissipation.

[0024] The circular groove 22 is provided with welding points, the left strip groove 23 is provided with uniformly arranged welding points, and the right strip groove 24 is provided with uniformly arranged welding points. The positions of all the welding points are uniformly arranged. This can ensure the uniformity of the cavity between adjacent circular grooves 22 and improve the uniformity of heat dissipation. At the same time, it is convenient for integrated welding during spot welding, reducing the manufacturing cost.

[0025] The circular grooves 22 in the same row on the condensation sheet 21 are uniformly arranged, and the circular grooves 22 in adjacent rows are arranged in a staggered manner; the circular grooves 22 in the same column on the condensation sheet 21 are uniformly arranged, and the circular grooves 22 in adjacent columns are arranged in a staggered manner. The staggered and uniform arrangement of the circular grooves 22 can ensure that the refrigerant fills the cavity between adjacent circular grooves 22 and improve the uniformity of heat dissipation.

[0026] Welding edges 27 are provided on all four sides of the condensation sheet 21 to form a sealed frame structure. The refrigerant inlet 25 and the refrigerant outlet 26 are respectively arranged at the upper and lower ends of the welding edge 27 on the left side of the condensation sheet 21. A sealed cavity is formed through the welding edge 27 to prevent refrigerant leakage. The welding edge 27 adopts a horizontal edge, improving the reliability of welding. A number of uniformly arranged arc grooves 28 are provided on the inner side of the left welding edge 27 of the condensation sheet 21, and a number of uniformly arranged arc grooves 28 are provided on the inner side of the right welding edge 27 of the condensation sheet 21. The arc grooves 28 adopt a flat structure, preventing the welding edge from warping and increasing the sealing performance of the left and right sides during welding.

[0027] Extension edges 29 are provided on the outer side of the top welding edge 27 of the condensation sheet 21, and extension edges 29 are provided on the outer side of the bottom welding edge 27 of the condensation sheet 21. The extension edges 29 are snap-fitted with the fixing frame 1. The fixing frame 1 is provided with a card slot (not marked in the figure), and the extension edge 29 can be snap-fitted into the card slot. The assembly is convenient and it is easy to disassemble and repair.

[0028] The above embodiments are only the preferred embodiments of the present application and cannot be used to limit the scope of protection of the present application. Any non-substantive changes and substitutions made by those skilled in the art based on the present application belong to the scope of protection required by the present application.

Claims

1. A condensation assembly for a plate condenser, characterized in that: The invention comprises a fixing frame (1), a plurality of uniformly arranged condensing channel sheets (2) clamped on the fixing frame (1), an inlet pipe (3) and an outlet pipe (4) arranged on the fixing frame (1) and connected to the condensing channel sheets (2), a guide plate (5) being arranged between two adjacent condensing channel sheets (2), a refrigerant inlet (25) being arranged on the top left side of the condensing channel sheet (2), an inlet branch pipe (31) being arranged on the inlet pipe (3) and connected to the refrigerant inlet (25), a refrigerant outlet (26) being arranged on the bottom left side of the condensing channel sheet (2), and an outlet branch pipe (41) being arranged on the outlet pipe (4) and connected to the refrigerant outlet (26).

2. The condensing assembly for the plate condenser according to claim 1, characterized in that: The guide plate (5) is provided with a guide groove (51), and the guide groove (51) adopts a plurality of evenly arranged bending structures from top to bottom; the side edge of the guide plate (5) is provided with a plurality of evenly arranged reinforcing ribs (52).

3. The condensing assembly for the plate condenser according to claim 1, characterized in that: The condensation channel plate (2) is formed by mirror-welding two condensation plates (21) of identical structure. The condensation plate (21) is provided with a plurality of evenly arranged circular grooves (22). The cavities between adjacent circular grooves (22) form a channel for the refrigerant to pass through. The refrigerant inlet (25) is provided at the top left side of the condensation plate (21), and the refrigerant outlet (26) is provided at the bottom left side of the condensation plate (21).

4. The condensing assembly for the plate condenser according to claim 3, characterized in that: The condensing plate (21) is also provided with a plurality of evenly spaced left grooves (23) and right grooves (24), and the left grooves (23) and right grooves (24) enable the passage for the refrigerant to pass through to have a serpentine structure.

5. The condensing assembly for the plate condenser according to claim 3, characterized in that: The circular grooves (22) in the same row on the condensing sheet (21) are arranged evenly, and the circular grooves (22) in adjacent rows are arranged in a staggered manner; the circular grooves (22) in the same column on the condensing sheet (21) are arranged evenly, and the circular grooves (22) in adjacent columns are arranged in a staggered manner.

6. The condensing assembly for the plate condenser according to claim 3, characterized in that: The four sides of the condensing plate (21) are all provided with welding edges (27) to form a sealed frame structure, and the refrigerant inlet (25) and the refrigerant outlet (26) are respectively arranged at the upper and lower ends of the welding edge (27) on the left side of the condensing plate (21).

7. The condensing assembly for the plate condenser according to claim 6, characterized in that: The condensing sheet (21) is provided with a plurality of evenly arranged arc grooves (28) on the inner side of the left welding edge (27), and the condensing sheet (21) is provided with a plurality of evenly arranged arc grooves (28) on the inner side of the right welding edge (27).

8. The condensing assembly for the plate condenser according to claim 6, characterized in that: An extended edge (29) is provided on the outer side of the top welding edge (27) of the condensing sheet (21), and an extended edge (29) is provided on the outer side of the bottom welding edge (27) of the condensing sheet (21), and the extended edge (29) is clamped with the fixing frame (1).