Cell wire detection device

By designing a battery cell wire detection device, using a measuring cylinder, a convex lens layer and a high-magnification magnifying glass, the problems of low efficiency and insufficient accuracy of battery cell wire measurement in the prior art are solved, and efficient and accurate battery cell wire detection is achieved.

CN222926112UActive Publication Date: 2025-05-30ZHEJIANG CENFO ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421832366.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-30
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The prior art is inefficient and insufficient in measuring the length of the battery cell wire and checking the appearance of the battery cell wire, resulting in insufficient precision in product quality control.

Method used

A battery wire detection device is designed, including a measuring cylinder, a convex lens layer and a high-magnification magnifying glass. The length of the battery wire is measured by the measuring cylinder, and the appearance of the battery wire is checked using the convex lens layer and a high-magnification magnifying glass.

Benefits of technology

The efficiency and accuracy of battery cell wire detection are improved, the accuracy of measurement results is ensured, and the detection of battery cell wire can be completed quickly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222926112U_ABST
    Figure CN222926112U_ABST
Patent Text Reader

Abstract

The utility model discloses a cell wire detection device, and relates to the technical field of cell wire detection. The utility model comprises: a base; the measuring cylinder is transversely installed on the base, the measuring cylinder is made of a high-strength material, the inner wall of the measuring cylinder is smooth, the measuring cylinder comprises a half cylinder fixedly installed on the top of the base, and a top cover is rotatably installed on the top of the half cylinder through a hinge. According to the utility model, a battery core wire is inserted into the measuring cylinder, an operator can amplify and observe the appearance of the battery core wire through the convex lens layer in the top cover, the operator can check whether the battery core wire has defects such as stripping breakage and stripping damage by observing the battery core wire amplified by the convex lens layer, and the zero scale is arranged on the outer surface of the measuring cylinder, so that the appearance of the battery core wire is not influenced. An operator can read the actual length of the battery core wire through the zero scale, the accuracy of a measurement result is ensured, the whole measurement process is simple and visual, and the operator can quickly complete the detection work of the battery core wire, so that the working efficiency and the measurement accuracy of the battery core wire are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of core wire detection structures, and particularly relates to a core wire detection device. Background Art

[0002] At present, domestic wire harness factories generally use steel rulers or tape measures to measure the length of the core wire after stripping the outer sheath and insulating skin of the wire. Since the scales of the steel ruler (tape measure) are dense, it takes time to read the values and the work efficiency is low. The accuracy of product quality control is insufficient. Moreover, when different people measure and read the values, there will be slight errors. Then, the core wire is taken under a high-magnification magnifying glass for appearance inspection to check whether there is any phenomenon of copper wire breakage and peeling, resulting in inaccurate and untimely first-piece and process control of the quality. To solve the above problems, the utility model provides a core wire detection device. Content of the Utility Model

[0003] The purpose of the utility model is to provide a core wire detection device to solve the problems raised in the above background art.

[0004] The utility model specifically adopts the following technical solutions to achieve the above purpose: a core wire detection device, comprising: a base; a measuring cylinder, the measuring cylinder is horizontally installed on the base, the measuring cylinder is made of high-strength material, the inner wall is smooth, the measuring cylinder includes a semi-cylinder fixedly installed on the top of the base, the top of the semi-cylinder is rotatably installed with a top cover through a hinge, the inside of the top cover is provided with a convex lens layer with magnifying glass function, and a push plate is fixedly installed on one side of the top cover; a wire measuring hole is opened on the measuring cylinder, and a zero scale is provided on the outer surface of the measuring cylinder.

[0005] Further, a bracket is slidably installed on the top of the base, a moving device for driving the bracket to move left and right is installed on the base, and a high-magnification magnifying glass is movably installed at the top of the bracket.

[0006] Further, the moving device includes a screw rod rotatably installed on the top of the base, the screw rod is threadedly connected to the bottom of the bracket, and handles are fixedly installed at both ends of the screw rod.

[0007] Further, a first rotating plate is rotatably installed on the top of the bracket, a second rotating plate is rotatably installed at one end of the first rotating plate, a third rotating plate is rotatably installed at one end of the second rotating plate, an installation plate is rotatably installed at one end of the third rotating plate, and the installation plate is fixedly connected to the high-magnification magnifying glass.

[0008] Further, a positioning plate is fixedly installed on one side of the base, and a guiding ring is rotatably installed on the positioning plate.

[0009] Further, a fixing component for fixing the battery cell wire is installed on the guiding ring, and a rotating component for driving the positioning plate to rotate is installed on the positioning plate.

[0010] Further, the fixing component includes two electric push rods fixedly inserted into the guiding ring, and clamping plates are fixedly installed at the telescopic ends of the two electric push rods.

[0011] Further, the rotating component includes a gear ring fixedly sleeved on the outer surface of the guiding ring, a driving motor is fixedly installed on the positioning plate, a gear is fixedly installed at the output end of the driving motor, and the gear meshes with the gear ring.

[0012] The beneficial effects of the present utility model are as follows:

[0013] By inserting the battery cell wire into the graduated cylinder, the operator can magnify and observe the appearance of the battery cell wire through the convex lens layer inside the top cover. By observing the battery cell wire magnified by the convex lens layer, the operator can check whether there are defects such as breakage and abrasion on the battery cell wire. Moreover, a zero scale is provided on the outer surface of the graduated cylinder, and the operator can read the actual length of the battery cell wire through the zero scale, ensuring the accuracy of the measurement result. The entire measurement process is simple and intuitive, and the operator can quickly complete the detection work of the battery cell wire, thereby improving the working efficiency of the battery cell wire and the accuracy of the measurement. Description of the Drawings

[0014] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0015] Figure 2 is the present utility model Figure 1 three-dimensional structural sectional view;

[0016] Figure 3 is the present utility model Figure 1 front elevation view;

[0017] Figure 4 is another three-dimensional structural diagram of the present utility model.

[0018] Reference numerals: 1, base; 2, graduated cylinder; 21, semi-cylinder; 22, top cover; 221, push plate; 3, convex lens layer; 4, wire measuring hole; 5, zero scale; 6, bracket; 7, moving device; 71, screw rod; 72, handle; 8, high-power magnifying glass; 9, first rotating plate; 10, second rotating plate; 101, third rotating plate; 11, mounting plate; 12, positioning plate; 13, guiding ring; 14, fixing component; 141, electric push rod; 142, clamping plate; 15, rotating component; 151, gear ring; 152, driving motor; 153, gear. Detailed Description of the Embodiment

[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

[0020] As Figures 1-4 shown, a cell wire detection device proposed in an embodiment of the present utility model includes: a base 1;

[0021] A measuring cylinder 2, the measuring cylinder 2 is horizontally installed on the base 1, the measuring cylinder 2 is made of a high-strength material, and the inner wall is smooth. The measuring cylinder 2 includes a semi-cylinder 21 fixedly installed on the top of the base 1, and the top of the semi-cylinder 21 is rotatably installed with a top cover 22 through a hinge. The inside of the top cover 22 is provided with a convex lens layer 3 with a magnifying glass function; the convex lens layer 3 is used to magnify and observe the specific changes in the appearance of the wire after processing, including abnormal conditions such as core wire breakage, copper wire peeling, and insulation skin damage. The measuring cylinder 2 is made of a transparent material to facilitate observing the internal situation.

[0022] A wire measuring hole 4 is opened on the measuring cylinder 2, and a zero scale 5 is provided on the outer surface of the measuring cylinder 2. The size of the measuring cylinder 2 is set according to the actual situation.

[0023] This device is mainly composed of components such as a base 1, a measuring cylinder 2, a convex lens layer 3, a push plate 221, a wire measuring hole 4, and a zero scale 5. The measuring cylinder 2 is horizontally installed on the base 1 and is made of a high-strength material to ensure its stability and durability during use. The inner wall of the measuring cylinder 2 is designed to be smooth to reduce the friction of the cell wire during measurement and improve the measurement accuracy. The measuring cylinder 2 is composed of a semi-cylinder 21 and a top cover 22. The semi-cylinder 21 is fixedly installed on the top of the base 1, and the top cover 22 is rotatably connected to the semi-cylinder 21 through a hinge, which is convenient for the operator to open or close during measurement. The inside of the top cover 22 is provided with a convex lens layer 3, which has a magnifying glass function, enabling the operator to magnify and observe the details of the cell wire through the convex lens layer, such as peeling and injury. The push plate 221 is fixedly installed on one side of the top cover 22 and is used to assist in pushing the top cover 22 to open the measuring cylinder 2 to observe the condition of the cell wire. A wire measuring hole 4 is opened on the measuring cylinder 2, and this wire measuring hole 4 is the channel for the cell wire to enter the measuring cylinder 2. The design is reasonable to ensure that the cell wire can smoothly enter the measurement area and reduce the measurement error. A zero scale 5 is provided on the outer surface of the measuring cylinder 2, and this zero scale 5 is the starting point of the measurement. The operator can directly read the length of the cell wire through the zero scale 5.

[0024] When measuring the core wire, the operator first inserts the core wire into the wire measuring hole 4. As the core wire enters the measuring cylinder 2, the operator can magnify and observe the appearance of the core wire through the convex lens layer 3 inside the top cover 22. By observing the core wire magnified by the convex lens layer 3, the operator can check whether there are defects such as breakage and abrasion on the core wire. The outer surface of the measuring cylinder 2 is provided with a zero scale 5, and the operator can read the actual length of the core wire through the zero scale 5 to ensure the accuracy of the measurement result. The entire measurement process is simple and intuitive, and the operator can quickly complete the detection work of the core wire, improving work efficiency and measurement accuracy.

[0025] As Figure 3 shown, in some embodiments, a bracket 6 is slidably mounted on the top of the base 1, and a moving device 7 for driving the bracket 6 to move left and right is mounted on the base 1. The top end of the bracket 6 is movably mounted with a high magnification magnifying glass 8.

[0026] When the observation of certain positions of the core wire through the convex lens layer 3 is unclear, the push plate 221 can be pushed to drive the top cover 22 to rotate, thereby opening the measuring cylinder 2. Then, the moving device 7 is used to drive the bracket 6 to move to a specified position, and then the high magnification magnifying glass 8 is pulled to the observation position of the core wire. The high magnification magnifying glass 8 is used to more precisely observe whether there are defects such as breakage and abrasion on the core wire. Greatly improves the accuracy of core wire detection.

[0027] As Figure 3 shown, in some embodiments, the moving device 7 includes a screw rod 71 rotatably mounted on the top of the base 1. The screw rod 71 is threadedly connected to the bottom of the bracket 6, and handle 72 is fixedly mounted at both ends of the screw rod 71.

[0028] Rotating the handle 72 drives the screw rod 71 to rotate forward and backward, thereby driving the bracket 6 connected to its thread to move left and right, and then driving the high magnification magnifying glass 8 thereon to move to a specified position, and it is not easy to move randomly.

[0029] As Figure 4 shown, in some embodiments, a first rotating plate 9 is rotatably mounted on the top of the bracket 6. One end of the first rotating plate 9 is rotatably mounted with a second rotating plate 10. One end of the second rotating plate 10 is rotatably mounted with a third rotating plate 101. One end of the third rotating plate 101 is rotatably mounted with a mounting plate 11, and the mounting plate 11 is fixedly connected to the high magnification magnifying glass 8.

[0030] The first rotating plate 9, the second rotating plate 10, the third rotating plate 101 and the mounting plate 11 are all rotatably mounted through damping rotating shafts, which provides convenience for the movement of the high magnification magnifying glass 8, and is convenient to rotate and move the high magnification magnifying glass 8 to a specified angle, facilitating the user to observe through the high magnification magnifying glass 8.

[0031] AsFigure 4 As shown, in some embodiments, a positioning plate 12 is fixedly installed on one side of the base 1, and a guiding ring 13 is rotatably installed on the positioning plate 12.

[0032] The guiding ring 13 is used to guide the wire to be measured until it reaches the inside of the measuring cylinder 2 for measurement and appearance inspection.

[0033] As Figures 2-4 shown, in some embodiments, a fixing component 14 for fixing the battery cell wire is installed on the guiding ring 13, and a rotating component 15 for driving the positioning plate 12 to rotate is installed on the positioning plate 12. The fixing component 14 includes two electric push rods 141 fixedly inserted into the guiding ring 13, and clamping plates 142 are fixedly installed at the telescopic ends of the two electric push rods 141. The rotating component 15 includes a gear ring 151 fixedly sleeved on the outer surface of the guiding ring 13, a driving motor 152 is fixedly installed on the positioning plate 12, a gear 153 is fixedly installed at the output end of the driving motor 152, and the gear 153 meshes with the gear ring 151.

[0034] Start the two electric push rods 141 to drive the two clamping plates 142 to approach each other, so that the battery cell wire passing through the guiding ring 13 can be clamped and fixed. Then start the driving motor 152 to drive the gear 153 to rotate, so as to drive the meshing gear ring 151 to rotate, and then drive the guiding ring 13 and the battery cell wire clamped and fixed thereon to rotate, so as to flip the surface to be detected of the battery cell wire to facilitate the detection of other positions on the outer surface of the battery cell wire.

[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A battery core wire detection device, characterized in that: include: Base (1); A measuring cylinder (2), the measuring cylinder (2) being transversely mounted on the base (1), the measuring cylinder (2) being made of high-strength material and having a smooth inner wall, the measuring cylinder (2) comprising a half cylinder (21) fixedly mounted on the top of the base (1), a top cover (22) being rotatably mounted on the top of the half cylinder (21) via a hinge, a convex lens layer (3) having a magnifying glass function being arranged inside the top cover (22), and a push plate (221) being fixedly mounted on one side of the top cover (22); The measuring cylinder (2) is provided with a measuring line hole (4), and the outer surface of the measuring cylinder (2) is provided with a zero scale (5).

2. The electric core wire detection device according to claim 1, characterized in that: A bracket (6) is slidably mounted on the top of the base (1); a moving device (7) for driving the bracket (6) to move left and right is mounted on the base (1); and a high-power magnifying glass (8) is movably mounted on the top of the bracket (6).

3. The electric core wire detection device according to claim 2, characterized in that: The moving device (7) comprises a screw rod (71) rotatably mounted on the top of the base (1), the screw rod (71) being threadedly connected to the bottom of the bracket (6), and handles (72) are fixedly mounted on both ends of the screw rod (71).

4. The electric core wire detection device according to claim 2, characterized in that: A first rotating plate (9) is rotatably mounted on the top of the bracket (6); a second rotating plate (10) is rotatably mounted on one end of the first rotating plate (9); a third rotating plate (101) is rotatably mounted on one end of the second rotating plate (10); a mounting plate (11) is rotatably mounted on one end of the third rotating plate (101); and the mounting plate (11) is fixedly connected to the high-power magnifying glass (8).

5. The electric core wire detection device according to claim 1, characterized in that: A positioning plate (12) is fixedly mounted on one side of the base (1), and a guide ring (13) is rotatably mounted on the positioning plate (12).

6. The electric core wire detection device according to claim 5, characterized in that: The guide ring (13) is provided with a fixing component (14) for fixing the electric core wire, and the positioning plate (12) is provided with a rotating component (15) for driving the positioning plate (12) to rotate.

7. The electric core wire detection device according to claim 6, characterized in that: The fixing assembly (14) comprises two electric push rods (141) fixedly inserted on the guide ring (13), and the telescopic ends of the two electric push rods (141) are fixedly mounted with clamping plates (142).

8. The electric core wire detection device according to claim 6, characterized in that: The rotating assembly (15) comprises a gear ring (151) fixedly sleeved on the outer surface of the guide ring (13); a driving motor (152) is fixedly mounted on the positioning plate (12); a gear (153) is fixedly mounted on the output end of the driving motor (152); and the gear (153) is meshed with the gear ring (151).