Waste LED bulb detection device for welding machine

Abstract

The utility model discloses a waste LED bulb detection device for a welding machine, which belongs to the technical field of LED bulbs, and comprises a bottom plate, the upper surface of the bottom plate is fixedly connected with a controller, two groups of supporting blocks, a driving motor and a detection table, the inner wall of each group of supporting blocks is fixedly connected with two bearings, and the two bearings are fixedly connected with the detection table. The inner rings of the bearings are jointly and fixedly connected with rotating columns, the outer surface of each rotating column is fixedly connected with a gear, the outer surfaces of the two gears are jointly meshed with a conveying belt, and the upper surface of the conveying belt is fixedly connected with a plurality of same limiting plates. According to the waste LED bulb detection device for the welding machine, through mutual cooperation of the LED bulb main body, the detection table, the inductor, the clamping groove, the warning lamp and the electric telescopic rod, the quality of an LED bulb can be detected, the purpose of distinguishing the waste LED bulb is achieved, the practicability of the device is enhanced, the waste LED bulb is prevented from flowing into the subsequent production process, and the production efficiency is improved. And a large amount of materials are wasted, and subsequent production time is wasted.

Description

Technical Field

[0001] The utility model belongs to the technical field of LED bulbs, and particularly relates to a waste bulb detection device for welding machine LED bulbs. Background Art

[0002] An LED bulb is a solid-state semiconductor device that can convert electrical energy into visible light. It can directly convert electricity into light. LED bulbs have the advantages of low energy consumption, strong applicability, high stability, short response time, no pollution to the environment, and multi-color light emission, and are widely used in industries that require lighting.

[0003] However, the current equipment process does not have the ability to distinguish waste bulbs generated during the production process of LED bulbs, which easily causes LED waste bulbs to flow into subsequent production processes and continue to be processed until the signal detection of the final product can detect that the LED bulbs are unusable, resulting in a large amount of material waste and waste of subsequent production man-hours.

[0004] Therefore, we propose a waste bulb detection device for welding machine LED bulbs to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to solve the problem in the prior art that waste bulbs cannot be effectively distinguished in the production process of LED bulbs, resulting in a large amount of material waste and waste of subsequent production man-hours, and to propose a waste bulb detection device for welding machine LED bulbs.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A waste bulb detection device for welding machine LED bulbs includes a bottom plate. The upper surface of the bottom plate is fixedly connected with a controller, two groups of support blocks, a driving motor and a detection table respectively. The inner walls of each group of support blocks are fixedly connected with two bearings. The inner rings of each group of bearings are fixedly connected with a rotating column together. The outer surface of each rotating column is fixedly connected with a gear. The outer surfaces of the two gears are jointly meshed with a transmission belt. The upper surface of the transmission belt is fixedly connected with a number of identical limiting plates. The inside of each limiting plate is clamped with an LED bulb main body. The outer surface of the detection table is fixedly connected with two electric telescopic rods. The telescopic ends of the two electric telescopic rods are fixedly connected with a sensor together. The upper surface of the sensor is fixedly connected with two warning lights. A card slot is opened on the back of the sensor. A chute is opened on the upper surface of the detection table. A sliding block is slidably connected inside the chute. The upper surface of the sliding block is fixedly connected with the bottom surface of the sensor. The outer surface of the output end of the driving motor is fixedly connected with the inner ring of one of the bearings. The controller is electrically connected with the driving motor, the sensor, the warning lights and the electric telescopic rods through wires.

[0008] Preferably, a reinforcing frame is fixedly connected to the outer surface of the controller, and the bottom surface of the reinforcing frame is fixedly connected to the upper surface of the bottom plate.

[0009] Preferably, a protective housing is fixedly connected to the outer surface of the driving motor, and the bottom surface of the protective housing is fixedly connected to the upper surface of the bottom plate.

[0010] Preferably, a protective seat is fixedly connected to the outer surface of each electric telescopic rod, and the front surface of each protective seat is fixedly connected to the outer surface of the detection table.

[0011] Preferably, a reinforcing plate is fixedly connected to the outer surfaces of the telescopic ends of the two electric telescopic rods, and the outer surface of the reinforcing plate is fixedly connected to the outer surface of the inductor.

[0012] Preferably, two groups of fixing bolts are threadedly connected to the inner wall of the reinforcing plate, and the outer surfaces of each group of fixing bolts are threadedly connected to the inner wall of the inductor.

[0013] In summary, the technical effects and advantages of this application are as follows:

[0014] 1. Through the mutual cooperation between the LED bulb body, the detection table, the inductor, the card slot, the warning light and the electric telescopic rod, the quality of the LED bulb can be detected, the purpose of identifying the defective LED bulbs can be achieved, the practicability of the device can be enhanced, and warnings can be given through the inductor and the warning light, which is convenient for the staff to distinguish defective LED bulbs, and can effectively avoid the problem that defective LED bulbs flow into the subsequent production process, resulting in a large amount of waste of materials and waste of subsequent production man-hours;

[0015] 2. Through the mutual cooperation between the driving motor, the gear, the bearing, the rotating column, the transmission belt and the limiting plate, the defective LED bulbs can be detected more quickly, the detection efficiency of the device can be enhanced, and the problems of time-consuming and laborious work for workers and low detection efficiency during manual detection by workers can be effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic three-dimensional structure diagram of the overall LED bulb defective detection device of the present utility model;

[0017] Figure 2 is a schematic three-dimensional structure diagram of the driving motor of the present utility model;

[0018] Figure 3 is a schematic three-dimensional structure diagram of the detection table of the present utility model;

[0019] Figure 4 is a schematic three-dimensional structure diagram of the inductor of the present utility model;

[0020] Figure 5This is a three-dimensional structural schematic diagram of the conveyor belt of the utility model.

[0021] In the figure: 1, bottom plate; 2, detection table; 3, protective shell; 4, support block; 5, conveyor belt; 6, reinforcement frame; 7, controller; 8, LED bulb body; 9, limit plate; 10, drive motor; 11, rotating column; 12, sensor; 13, warning light; 14, bearing; 15, protective seat; 16, electric telescopic rod; 17, reinforcement plate; 18, chute; 19, fixing bolt; 20, sliding block; 21, card slot; 22, gear. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0023] Referring to Figures 1-5 , this embodiment provides a waste bubble detection device for LED bulbs of a welding machine. The waste bubble detection device for LED bulbs of the welding machine includes a bottom plate 1. The upper surface of the bottom plate 1 is fixedly connected with a controller 7, two groups of support blocks 4, a drive motor 10 and a detection table 2 respectively. The inner walls of each group of support blocks 4 are fixedly connected with two bearings 14. The outer surface of the controller 7 is fixedly connected with a reinforcement frame 6. The bottom surface of the reinforcement frame 6 is fixedly connected with the upper surface of the bottom plate 1. Through the reinforcement frame 6, the controller 7 can be reinforced, enhancing the stability of the device.

[0024] The inner rings of each group of bearings 14 are jointly fixedly connected with a rotating column 11. The outer surfaces of each rotating column 11 are fixedly connected with a gear 22. The outer surfaces of the two gears 22 are jointly meshed with a conveyor belt 5. The outer surface of the drive motor 10 is fixedly connected with a protective shell 3. The bottom surface of the protective shell 3 is fixedly connected with the upper surface of the bottom plate 1. Through the protective shell 3, the drive motor 10 can be protected, having a good protection effect.

[0025] The upper surface of the conveyor belt 5 is fixedly connected with a number of identical limit plates 9. The inside of each limit plate 9 is clamped with an LED bulb body 8. The outer surface of the detection table 2 is fixedly connected with two electric telescopic rods 16. The telescopic ends of the two electric telescopic rods 16 are jointly fixedly connected with a sensor 12. The outer surfaces of each electric telescopic rod 16 are fixedly connected with a protective seat 15. The front surface of each protective seat 15 is fixedly connected with the outer surface of the detection table 2. Through the protective seat 15, the electric telescopic rod 16 can be protected, preventing it from being damaged during use.

[0026] Two warning lights 13 are fixedly connected to the upper surface of the sensor 12. A card slot 21 is provided on the back surface of the sensor 12. A sliding groove 18 is provided on the upper surface of the detection table 2. A sliding block 20 is slidably connected inside the sliding groove 18. The outer surfaces of the telescopic ends of two electric telescopic rods 16 are jointly fixedly connected with a reinforcement plate 17. The outer surface of the reinforcement plate 17 is fixedly connected with the outer surface of the sensor 12. Through the reinforcement plate 17, the electric telescopic rods 16 and the sensor 12 can be reinforced to prevent them from shifting and becoming unstable.

[0027] The upper surface of the sliding block 20 is fixedly connected to the bottom surface of the sensor 12. The outer surface of the output end of the drive motor 10 is fixedly connected to the inner ring of one of the bearings 14. The controller 7 is electrically connected to the drive motor 10, the sensor 12, the warning light 13, and the electric telescopic rod 16 through wires. Two groups of fixing bolts 19 are threadedly connected to the inner wall of the reinforcement plate 17. The outer surfaces of each group of fixing bolts 19 are threadedly connected to the inner wall of the sensor 12. Through the fixing bolts 19, the sensor 12 can be further reinforced to avoid the problem of shifting during use.

[0028] The working principle of the present utility model is as follows: During use, first place the LED lamp bulb body 8 in the limit plate 9, which has a good stabilizing effect and enhances the stability of the device. By controlling the output end of the drive motor 10 to rotate through the controller 7, the rotating column 11 can be driven to rotate, so that the gear 22 can drive the conveyor belt 5 to perform a conveying operation, achieving the purpose of rapid detection and enhancing the detection efficiency of the device. Then, by making the telescopic end of the electric telescopic rod 16 extend, the sliding block 20 can slide in the sliding groove 18, and thus the sensor 12 can be moved. Then, the LED lamp bulb body 8 will be clamped in the card slot 21 inside the sensor 12, and thus the LED lamp bulb body 8 can be detected. When the LED lamp bulb body 8 is a defective bulb, the sensor 12 will transmit the information to the controller 7. Thereby, the controller 7 will control the output end of the drive motor 10 to stop rotating and issue an alarm through the warning light 13 to remind the staff, enhancing the practicality of the device. It can effectively avoid defective LED bulbs from flowing into subsequent production processes, resulting in waste of a large amount of materials and waste of subsequent production man-hours, as well as the problems of time-consuming and laborious work for workers and low detection efficiency when workers perform manual detection.

[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0030] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0031] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent substitutions or changes, and should be covered by the protection scope of the present utility model.

Claims

1. A welding machine LED bulb waste bulb detection device, comprising a bottom plate (1), characterized in that: The upper surface of the base plate (1) is respectively fixedly connected with a controller (7), two groups of support blocks (4), a drive motor (10) and a detection platform (2); the inner wall of each group of support blocks (4) is fixedly connected with two bearings (14); the inner ring of each group of bearings (14) is fixedly connected with a rotating column (11); the outer surface of each rotating column (11) is fixedly connected with a gear (22); the outer surfaces of the two gears (22) are meshed with a transmission belt (5); the upper surface of the transmission belt (5) is fixedly connected with a plurality of identical limit plates (9); the interior of each limit plate (9) is clamped with an LED bulb body (8); the outer surface of the detection platform (2) is fixedly connected with two electric telescopic rods (16) The telescopic ends of the two electric telescopic rods (16) are fixedly connected to a sensor (12), the upper surface of the sensor (12) is fixedly connected to two warning lights (13), the back of the sensor (12) is provided with a card slot (21), the upper surface of the detection platform (2) is provided with a slide groove (18), the interior of the slide groove (18) is slidably connected to a sliding block (20), the upper surface of the sliding block (20) is fixedly connected to the bottom surface of the sensor (12), the outer surface of the output end of the drive motor (10) is fixedly connected to the inner ring of one of the bearings (14), and the controller (7) is electrically connected to the drive motor (10), the sensor (12), the warning light (13) and the electric telescopic rod (16) through wires.

2. According to claim 1, a welding machine LED bulb waste bulb detection device is characterized in that: The outer surface of the controller (7) is fixedly connected to a reinforcement frame (6), and the bottom surface of the reinforcement frame (6) is fixedly connected to the upper surface of the bottom plate (1).

3. A welding machine LED bulb waste bulb detection device according to claim 1, characterized in that: The outer surface of the driving motor (10) is fixedly connected to a protective shell (3), and the bottom surface of the protective shell (3) is fixedly connected to the upper surface of the bottom plate (1).

4. A welding machine LED bulb waste bulb detection device according to claim 1, characterized in that: The outer surface of each electric telescopic rod (16) is fixedly connected to a protective seat (15), and the front surface of each protective seat (15) is fixedly connected to the outer surface of the detection platform (2).

5. The device for detecting waste bulbs of LED bulbs for welding machines according to claim 1 is characterized in that: The outer surfaces of the telescopic ends of the two electric telescopic rods (16) are fixedly connected to a reinforcing plate (17), and the outer surface of the reinforcing plate (17) is fixedly connected to the outer surface of the sensor (12).

6. A welding machine LED bulb waste bulb detection device according to claim 5, characterized in that: The inner wall of the reinforcing plate (17) is threadedly connected to two groups of fixing bolts (19), and the outer surface of each group of fixing bolts (19) is threadedly connected to the inner wall of the sensor (12).

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