Multi-sensor assembly box for rail type inspection robot
By introducing a solid wire connector and snap structure into the sensor installation box, the problems of inconvenient wiring during sensor installation and difficult circuit board maintenance are solved, and more stable wiring connection and convenient maintenance operations are achieved.
Patent Information
- Application Number
- CN202421837143.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing sensor installation box is inconvenient for wiring connection when installed, the wire body is easily fall off due to shaking, and the circuit board is inconvenient to disassemble and replace, which increases the difficulty of maintenance of the inspection robot.
A multi-sensor assembly box is designed, including a solid wire joint and a snap-on structure. The solid wire joint realizes stable fixation of the wire body through the wiring sleeve and shrapnel, and the snap buckle realizes rapid engagement and disassembly of the circuit board through the rotating seat and threaded rod.
It effectively solves the problem of wire body falling off during wiring, simplifies the wiring process, and conveniently fixes and maintains the circuit board through the snap structure, reducing the complexity of robot maintenance.
Smart Images
Figure CN222928669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection robots, in particular to a multi-sensor component box for an orbital inspection robot. Background Technique
[0002] The orbital inspection robot is an intelligent and automated inspection device. It moves on a specific track, monitors and collects data in real time, and conducts fault diagnosis, providing strong technical support for industries such as electric power, chemical industry, petroleum, and coal in China. Such robots can significantly improve the inspection efficiency and accuracy, reduce the risks of manual inspection, and thus ensure the normal operation and safety of enterprise equipment. The operation principle of the orbital inspection robot mainly depends on the collaborative work of sensors and actuators. During the installation of sensors, a sensor installation box is required, and different sensors are suitable for different installation boxes. However, when most sensor installation boxes are installed, it is inconvenient to connect the wires of the sensors, and the connected wires may fall off under the vibration of the machine. The complex wires during wiring increase the difficulty of the sensor installation work, and it is also inconvenient to disassemble and replace the circuit board connected to the sensor, causing unnecessary trouble to the maintenance work of the robot. Content of the Utility Model
[0003] In order to solve the problems of inconvenient wire connection and fixation and inconvenient fixing of the circuit board during the installation of the sensor installation box; the purpose of the utility model is to provide a multi-sensor component box for an orbital inspection robot.
[0004] To solve the above technical problems, the utility model adopts the following technical scheme: A multi-sensor component box for an orbital inspection robot, including a box body. Six circular grooves are opened on the outer surface of the box body, and wire fixing joints are inserted and connected to the outer surfaces of the six circular grooves. A circuit board is fixedly arranged on the inner surface of the middle part of the box body, and a plurality of wiring terminals are fixedly arranged on the top end of the circuit board. Buckles are fixedly installed on the lower inner walls of both sides of the box body. Four first threaded grooves are opened on the top end of the box body, and a box cover is fixedly arranged on the top end of the box body. Four bolts are inserted and connected to the outer surface of the box cover. The wire fixing joint includes a wiring sleeve. A third threaded groove is opened on the outer surface of one side of the wiring sleeve, and a second threaded groove is opened on the outer surface of the other side of the wiring sleeve. A plurality of elastic pieces are fixedly connected to one end of the wiring sleeve. A wire fixing end is threadedly sleeved on the outer surface of the second threaded groove, and a nut is threadedly sleeved on the outer surface of the third threaded groove.
[0005] Preferably, the buckle includes a support plate, the bottom end of the support plate is fixedly connected to the lower inner wall of the box body, one side of the top end of the support plate is fixedly connected to a rotating seat, a pressing plate is rotatably connected between the inner walls on both sides of the rotating seat, one end of the pressing plate is rotatably connected to a roller, one end of the support plate is threadedly inserted with a threaded rod, one end of the threaded rod is fixedly connected to a knob, the other end of the threaded rod is rotatably connected to a sliding block, and two limiting plates are fixedly connected to the top end of the support plate.
[0006] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0007] 1. By providing a wire fixing joint, the present utility model facilitates the operator to connect and fix the wire body during the wiring process, greatly reducing the phenomenon that the wire end in the box body falls off when the machine vibrates. Moreover, the operator can quickly disassemble the wire fixing joint, achieving the effect of facilitating the connection and fixing of the wire end.
[0008] 2. By providing a buckle, the circuit board to be connected can be clamped and fixed through the buckle, reducing the phenomenon that the screws fall off due to vibration in the box body, and facilitating the quick removal of the circuit board, which is convenient for the operator to maintain. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0010] Figure 1 It is a schematic structural diagram of the present utility model.
[0011] Figure 2 It is a schematic structural diagram of the buckle of the present utility model.
[0012] Figure 3 It is a schematic structural diagram of the wire fixing joint of the present utility model.
[0013] In the figure: 1, box body; 2, box cover; 3, circuit board; 31, wiring terminal; 4, buckle; 5, wire fixing joint; 10, first thread groove; 11, first side plate; 12, fixing groove; 13, second side plate; 14, round groove; 21, bolt; 51, wiring sleeve; 52, second thread groove; 54, elastic piece; 55, third thread groove; 56, nut; 57, wire fixing end; 41, support plate; 42, rotating seat; 43, pressing plate; 44, roller; 45, limiting plate; 46, threaded rod; 47, sliding block; 48, knob. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0015] Embodiment 1: As Figures 1-3 shown, the present invention provides a multi-sensor component box for an orbital inspection robot, including a box body 1. Six circular grooves 14 are opened on the outer surface of the box body 1. Fixed wire connectors 5 are inserted through the outer surfaces of the six circular grooves 14. A circuit board 3 is fixedly arranged on the inner surface of the middle part of the box body 1. A plurality of wiring terminals 31 are fixedly arranged at the top of the circuit board 3. Buckles 4 are fixedly installed on the lower inner walls on both sides of the box body 1. Four first threaded grooves 10 are opened at the top of the box body 1. A box cover 2 is fixedly arranged at the top of the box body 1. Both the box cover 2 and the box body 1 are made of stainless steel to improve the protection of the circuit board 3 and the wiring terminals 31. Four bolts 21 are inserted through the outer surface of the box cover 2. The fixed wire connector 5 includes a wiring sleeve 51. One end of the wiring sleeve 51 passes through the circular groove 14 and abuts against the outer surface of the box body 1. A third threaded groove 55 is opened on the outer surface of one side of the wiring sleeve 51. A second threaded groove 52 is opened on the outer surface of the other side of the wiring sleeve 51. A plurality of elastic pieces 54 are fixedly connected to one end of the wiring sleeve 51. A fixed wire end 57 is threadedly sleeved on the outer surface of the second threaded groove 52. A nut 56 is threadedly sleeved on the outer surface of the third threaded groove 55. By inserting the six fixed wire connectors 5 through the six circular grooves 14 on the four end faces of the box body 1 respectively, a plurality of connection ports are provided for the wiring of the wiring terminals 31. The elastic pieces 54 arranged in a circular array in the fixed wire connector 5 are continuously gathered and clamped along the outer surface of the connecting wire body under the continuous rotation of the fixed wire end 57. The second threaded groove 52 and the third threaded groove 55 provide two different-direction clamping forces for the fixed wire end 57 and the nut 56 respectively. The operator can separate and disassemble the fixed wire connector 5 by rotating the nut 56 away from the third threaded groove 55, which is convenient for taking out and replacing the fixed wire connector 5 from the circular groove 14.
[0016] The buckle 4 includes a support plate 41, the bottom end of the support plate 41 is fixedly connected to the lower inner wall of the box body 1, one side of the top end of the support plate 41 is fixedly connected to a rotating seat 42, a pressing plate 43 is rotatably connected between the inner walls on both sides of the rotating seat 42, one end of the pressing plate 43 is rotatably connected to a roller 44, one end of the support plate 41 is threadedly inserted with a threaded rod 46, one end of the threaded rod 46 is fixedly connected to a knob 48, the other end of the threaded rod 46 is rotatably connected to a sliding block 47, and two limiting plates 45 are fixedly connected to the top end of the support plate 41. By rotating the knob 48 at one end of the buckle 4, the sliding block 47 slides linearly between the two limiting plates 45 under the restriction of the two limiting plates 45. The sliding sliding block 47 continuously approaches the pressing plate 43, so that the roller 44 at one end of the pressing plate 43 abuts against the inclined surface of the sliding block 47. The continuously moving sliding block 47 drives the roller 44 to rotate. While the roller 44 rotates, the pressing plate 43 is tilted downward in the direction of the circuit board 3, so that one end of the "L"-shaped pressing plate 43 clamps and presses one end of the circuit board 3, which facilitates the pressing and fixing and the disassembly and removal operations of the circuit board 3. Both sides of the bottom end of the box body 1 are fixedly connected with first side plates 11, two fixing grooves 12 are formed on the outer surfaces of the two first side plates 11, both ends of the box body 1 are fixedly connected with second side plates 13, and the second side plates 13 are "L"-shaped. The four bolts 21 and the four first threaded grooves 10 are on the same vertical line. Installation grooves are formed on the outer surfaces of the two second side plates 13. The operator can fixedly install the box body 1 at a specified position through the four fixing grooves 12 in the two first side plates 11 on both sides and the second side plates 13, which further improves the stability of the box body 1 during the continuous movement of the robot. One end of each of the six wiring sleeves 51 penetrates through the six circular grooves 14, and through grooves are formed on the outer surfaces of the wiring sleeves 51 and the wire fixing ends 57. A plurality of elastic pieces 54 are distributed in a circular array, and the plurality of elastic pieces 54 are inclined. The six wiring sleeves 51 are used in cooperation with the six circular grooves 14, which facilitates the operator to pass the wire body to be connected through the wiring sleeves 51 and extend it inside the box body 1 through the six circular grooves 14 and the wiring sleeves 51. The inclined plurality of elastic pieces 54 are for facilitating the clamping and gathering movement centered on the wire body under the movement of the wire fixing end 57. One end of the sliding block 47 is an inclined surface, and the sliding block 47 is located between the two limiting plates 45. The outer surfaces of both ends of the sliding block 47 are slidably attached to the outer surfaces of one ends of the two limiting plates 45. The two limiting plates 45 provide linear guidance for the movement of the sliding block 47, which facilitates the inclined surface of the sliding block 47 to push out and rotate the pressing plate 43 through linear movement.
[0017] Working principle: When the sensor needs to be wired, the bottom end of the box body 1 is fixed at a designated position through the first side plate 11 and the second side plate 13 on both sides, and then one end of the multiple connecting wires are respectively passed through the six fixed wire connectors 5, and the wire ends of the connecting wires pass through the third thread groove 55 from one end of the fixed wire end 57 to reach the inside of the box body 1, and the wire ends are respectively connected to the multiple wiring terminals 31 at the top of the circuit board 3. The operator rotates the fixed wire end 57 so that the fixed wire end 57 is continuously rotated and clamped through the second thread groove 52. The multiple inclined spring pieces 54 are gathered toward the outer surface of the wire body under the continuous movement of the fixed wire end 57. When one end of the fixed wire end 57 abuts against one end of the wiring sleeve 51, one end of the multiple spring pieces 54 jointly locks the wire body of the connecting wire. The operator can continuously abut and clamp the wiring sleeve 51 against the outer surface of the box body 1 by rotating the nut 56 under the action of the third thread groove 55. When replacement is required, the nut 56 is rotated to disengage one end of the wiring sleeve 51, and the wiring sleeve 51 is pulled away from the inner wall of the circular groove 14. When the circuit board 3 needs to be fixed, the operator can turn the knob 48 in the buckle 4 so that the knob 48 is threadedly rotated along the inner wall of one end of the support plate 41, and the rotating threaded rod 46 slides horizontally between the two limit plates 45 along the top of the support plate 41. The sliding sliding block 47 tilts and ejects the roller 44 through the inclined outer surface of one side, causing the roller 44 to rotate at one end of the pressure plate 43. The rotating roller 44 tilts and moves one end of the pressure plate 43 downward under the action of the inclined ejection, so that one end of the pressure plate 43 clamps one side of the circuit board 3, thereby completing the purpose of fixing the circuit board 3. Rotating the knob 48 in the opposite direction makes it convenient for the operator to disassemble the circuit board 3 and the terminal 31.
[0018] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A multi-sensor assembly box for a track-type inspection robot, comprising a box body (1), characterized in that: The outer surface of the box body (1) is provided with six circular grooves (14), and the outer surfaces of the six circular grooves (14) are all connected with fixed wire connectors (5). A circuit board (3) is fixedly provided on the inner surface of the middle part of the box body (1), and a plurality of wiring terminals (31) are fixedly provided on the top of the circuit board (3). Buckles (4) are fixedly installed on the lower inner walls of both sides of the box body (1). Four first thread grooves (10) are provided on the top of the box body (1). A box cover (2) is fixedly provided on the top of the box body (1), and four bolts (21) are connected with the outer surface of the box cover (2). The wire fixing joint (5) comprises a wiring sleeve (51), a third thread groove (55) is provided on one side outer surface of the wiring sleeve (51), a second thread groove (52) is provided on the other side outer surface of the wiring sleeve (51), a plurality of spring pieces (54) are fixedly connected to one end of the wiring sleeve (51), a wire fixing end (57) is threadedly sleeved on the outer surface of the second thread groove (52), and a nut (56) is threadedly sleeved on the outer surface of the third thread groove (55).
2. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: The buckle (4) comprises a support plate (41), the bottom end of the support plate (41) is fixedly connected to the lower inner wall of the box body (1), one side of the top end of the support plate (41) is fixedly connected to a rotating seat (42), a pressing plate (43) is rotatably connected between the inner walls on both sides of the rotating seat (42), one end of the pressing plate (43) is rotatably connected to a roller (44), one end of the support plate (41) is threadedly connected to a threaded rod (46), one end of the threaded rod (46) is fixedly connected to a knob (48), the other end of the threaded rod (46) is rotatably connected to a sliding block (47), and the top end of the support plate (41) is fixedly connected to two limit plates (45).
3. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: Both sides of the bottom end of the box body (1) are fixedly connected to first side plates (11), and the outer surfaces of the two first side plates (11) are provided with two fixing grooves (12). Both ends of the box body (1) are fixedly connected to second side plates (13), and the second side plates (13) are in an "L" shape.
4. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: One end of the six wiring sleeves (51) passes through the six circular grooves (14) respectively, and the outer surfaces of the wiring sleeves (51) and the wire fixing end (57) are both provided with through-type wire grooves.
5. The multi-sensor assembly box for a track-type inspection robot as claimed in claim 2, characterized in that: One end of the sliding block (47) is an inclined surface, and the sliding block (47) is located between the two limiting plates (45), and the outer surfaces at both ends of the sliding block (47) are slidably fitted with the outer surfaces at one end of the two limiting plates (45).
6. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: The plurality of spring pieces (54) are distributed in a ring array, and the plurality of spring pieces (54) are inclined.
7. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: The four bolts (21) and the four first thread grooves (10) are on the same vertical horizontal line.
8. The multi-sensor assembly box for a track-type inspection robot according to claim 1, characterized in that: The box cover (2) and the box body (1) are both made of stainless steel.