Vermicelli forming and manufacturing device

By designing an automated device for vermicelli forming, the problems of low manual thrashing efficiency and difficult adjustment of vermicelli in the prior art are solved, and an efficient and convenient vermicelli forming process is achieved, reducing costs and improving production efficiency.

CN222929232UActive Publication Date: 2025-06-03XISHUI COUNTY ZHUDIAN BEAN PROD CO LTD
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Patent Information

Application Number
CN202421700602.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-03
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

In the existing vermicelli forming and production technology, manual thrashing dough is inefficient and costly, and it is difficult to adjust the thickness of the vermicelli, which affects production efficiency.

Method used

An automated device for vermicelli forming and making is designed, including a driving mechanism, a thumping mechanism and a material discharge mechanism. The driving mechanism drives the hammer to beat the dough to form a vermicelli, and adjusts the height of the vermicelli through the lifting mechanism to change the thickness of the vermicelli.

Benefits of technology

The fully automated vermicelli forming process is realized, which improves production efficiency, reduces labor costs, and simplifies the adjustment of vermicelli thickness, improving the practicality and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of bean product processing, in particular to a vermicelli forming and manufacturing device which comprises a mounting frame, a driving mechanism is arranged at the top of the mounting frame and is in transmission connection with an eccentric shaft, the eccentric shaft is movably connected with a beating mechanism, the beating mechanism comprises a connecting rod, and the connecting rod is movably connected with the eccentric shaft. A beating hammer is movably connected to the bottom of the connecting rod, a guide rod is fixed to one end of the mounting frame, a through hole is formed in the guide rod in a hollowed-out mode, through the vermicelli forming and manufacturing device, dough can be beaten in a full-automatic mode for discharging, the labor cost is reduced, the production efficiency is improved, and the practicability of the vermicelli forming and manufacturing device is embodied; through the lifting mechanism of the vermicelli forming and manufacturing device, the height of the discharging basin can be quickly and conveniently adjusted, the thickness of vermicelli can be changed at any time, the use convenience and the production efficiency are improved, and the vermicelli forming and manufacturing device is wide in application range.
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Description

Technical Field

[0001] The utility model relates to the technical field of soy product processing, and specifically relates to a device for making vermicelli. Background Art

[0002] Vermicelli is a special traditional food made from sweet potatoes, potatoes, soybeans, mung beans, etc. After being ground and precipitated, it is made into strip-shaped and dried. There are unique production processes in different regions of China. The finished vermicelli is grayish-white, yellow or yellowish-brown. According to the shape, it can be divided into round vermicelli, thin vermicelli and wide vermicelli, etc. Usually, at the end of making vermicelli, the dough is made into vermicelli shape and then put into the pot to be cooked and formed. In the prior art, usually, the dough is placed in a discharging basin with leakage holes, and the dough is beaten by an artificial fist to make it under pressure. Finally, it falls into the pot in the form of vermicelli through the leakage holes to be cooked and formed. This reduces the work efficiency, increases the labor cost at the same time. When making vermicelli with different thicknesses, it is necessary to change the height of the discharging basin by disassembling and adjusting it multiple times to change the thickness of the vermicelli, which increases the difficulty of making vermicelli and reduces the production efficiency. Summary of the Invention

[0003] The main purpose of the utility model is to solve the above-mentioned existing technical problems and provide a device for making vermicelli.

[0004] The specific scheme of the utility model is as follows: A device for making vermicelli includes an installation frame. A driving mechanism is arranged at the top of the installation frame. The driving mechanism is in transmission connection with an eccentric shaft. The eccentric shaft is movably connected with a beating mechanism. The beating mechanism includes a connecting rod. The connecting rod is movably connected with the eccentric shaft. The bottom of the connecting rod is movably connected with a beating hammer. One end of the installation frame is fixed with a guiding rod. A through hole is hollowed out on the guiding rod. The end of the beating hammer away from the connecting rod penetrates through the through hole and is movably connected. A discharging mechanism is arranged below the beating hammer. The discharging mechanism includes a placing ring. The middle part of the placing ring is hollowed out and is connected with the installation frame. A discharging basin is arranged at the top of the placing ring and is located below the beating hammer. Leakage holes are arranged inside the discharging basin. The driving mechanism is used to drive the beating hammer to work.

[0005] According to the above technical scheme, the driving mechanism drives the eccentric shaft to rotate. The eccentric shaft drives the beating mechanism at one end to slide up and down in the through hole of the guiding rod, so that the beating hammer beats the dough in the discharging basin. Finally, it is extruded into vermicelli shape through the leakage holes and falls into the hot pot below to be cooked and formed, which improves the work efficiency and reduces the labor cost, and avoids the traditional artificial beating of the dough for feeding.

[0006] Further, the driving mechanism includes a motor and a gearbox. The motor is installed on the top of the mounting frame. The output end of the motor is drivingly connected with a pulley a. The gearbox is installed on the top of the mounting frame and is located on one side of the motor. A belt is drivingly installed on the pulley a. One end of the belt away from the pulley a is drivingly connected with a pulley b. One end of the pulley b passes through the gearbox and is drivingly connected with a bevel gear a. One end of the bevel gear a is drivingly connected with a bevel gear b. One end of the bevel gear b passes through the outside of the gearbox and is drivingly connected with an eccentric shaft.

[0007] According to the above technical solution, the pulley b is driven to rotate by the motor, so as to drive the gears in the gearbox to transmit power, and finally achieve the effect of driving the eccentric shaft.

[0008] Further, a lifting mechanism is provided at the bottom end of the mounting frame. The lifting mechanism is used to adjust the height of the mounting frame so that the hammering mechanism can be lifted and lowered.

[0009] According to the above technical solution, the height of the mounting frame can be adjusted by the lifting mechanism, so as to achieve the effect of lifting and lowering the feeding mechanism, and then achieve the effect of adjusting the distance between the feeding mechanism and the hot pot. By changing the distance of the vermicelli drawing in the air, the thickness of the vermicelli can be changed, which further improves the practicability and convenience of use of the vermicelli forming and manufacturing device.

[0010] Further, the lifting mechanism includes a fixed cylinder. The fixed cylinder is provided at the bottom end of the mounting frame. The bottom of the fixed cylinder is open and is movably connected with a threaded rod. The bottom of the threaded rod is fixed with a base. The surface of the threaded rod is threadedly connected with a fastening bolt.

[0011] According to the above technical solution, the lifting effect is achieved by the movement of the fixed cylinder on the threaded rod. At the same time, the fastening bolt can fix the fixed cylinder below to prevent it from descending by itself.

[0012] Further, two rotating rods are provided on the surface of the fastening bolt.

[0013] According to the above technical solution, the convenience of rotating the fastening bolt is improved by the rotating rod, which is convenient for the operator to operate.

[0014] The present utility model has the following advantages compared with the prior art: 1. Through the vermicelli forming and manufacturing device, the dough can be automatically hammered for feeding, which not only reduces the labor cost but also improves the production efficiency, reflecting the practicability of the vermicelli forming and manufacturing device; 2. Through the lifting mechanism of the vermicelli forming and manufacturing device, the height of the feeding basin can be quickly and conveniently adjusted, and the thickness of the vermicelli can be changed at any time, improving the convenience of use and the production efficiency, reflecting the wide application range of the vermicelli forming and manufacturing device. Description of the Drawings

[0015] Figure 1is the three-dimensional schematic diagram of the present utility model;

[0016] Figure 2 is the right-side view cross-sectional view of the present utility model;

[0017] Figure 3 is Figure 2 the A-A cross-sectional view of;

[0018] Figure 4 is Figure 2 the enlarged view of the structure at B of;

[0019] Figure 5 is Figure 3 the enlarged view of the structure at C of;

[0020] Figure 6 is Figure 3 the enlarged view of the structure at D of;

[0021] Figure 7 is Figure 1 the enlarged view of the structure at E of;

[0022] In the figure: 1. mounting bracket; 2. eccentric shaft; 3. axis center; 4. connecting rod; 5. striking hammer; 6. inserting rod; 7. nut; 8. guiding rod; 9. through hole; 10. placing ring; 11. feeding basin; 12. leakage hole; 13. motor; 14. gearbox; 15. pulley a; 16. belt; 17. pulley b; 18. bearing a; 19. bevel gear a; 20. bevel gear b; 21. bearing b; 22. fixed cylinder; 23. threaded rod; 24. base; 25. fastening bolt. Specific Embodiment

[0023] Embodiment 1

[0024] Refer to Figure 1-6, this embodiment is a device for making vermicelli. It consists of a mounting frame 1, a driving mechanism, a hammering mechanism, a feeding mechanism and other structures. The mounting frame 1 is used to install and support the overall structure. A driving mechanism is installed on the top of the mounting frame 1. The output end of the driving mechanism is drivingly connected to an eccentric shaft 2. A hammering mechanism is rotatably connected to the axis 3 of the eccentric shaft 2. The hammering mechanism includes a connecting rod 4. The axis 3 of the eccentric shaft 2 is T-shaped. The axis 3 passes through the connecting rod 4 and is movably connected. The T-shape can prevent the connecting rod 4 from falling off. The bottom of the connecting rod 4 is movably connected to a striking hammer 5. A plug rod 6 passes through the striking hammer 5 and both ends of the plug rod 6 sequentially pass through the connecting rod 4 to achieve a movable effect. Nuts 7 are threadedly connected to both ends of the plug rod 6 for limiting and fixing. One end of the mounting frame 1 is welded with a guide rod 8. A through hole 9 is hollowed out on the guide rod 8. The through hole 9 is aligned with the axis 3 of the striking hammer 5. The end of the striking hammer 5 away from the connecting rod 4 passes through the through hole 9 and can move inside it. The through hole 9 on the guide rod 8 can effectively guide the direction of the downward hammering of the striking hammer 5, making it hammer vertically downward. The striking hammer 5 is thinner at the top and thicker at the bottom. The thicker end is used to hammer the dough. A feeding mechanism is arranged directly below the striking hammer 5. The feeding mechanism includes a placing ring 10. The middle of the placing ring 10 is hollowed out and one end is welded and fixed to the mounting frame 1. A feeding basin 11 is placed in the hollow part of the placing ring 10. The feeding basin 11 is located directly below the striking hammer 5. A number of leakage holes 12 are hollowed out inside the feeding basin 11. The leakage holes 12 are used to discharge the dough in the feeding basin 11 to make it into strips. The driving mechanism is used to drive the striking hammer 5 to work, and through pressure, the dough in the feeding basin 11 is discharged through the leakage holes 12.

[0025] Further, the driving mechanism includes a motor 13 and a gearbox 14. The motor 13 is installed on the top of the mounting frame 1. The output end of the motor 13 is drivingly connected to a pulley a 15. The gearbox 14 is installed on the top of the mounting frame 1 and is parallel to one side of the motor 13. A belt 16 is drivingly installed on the pulley a 15. One end of the belt 16 away from the pulley a 15 is drivingly connected to a pulley b 17. One end of the pulley b 17 passes through a bearing a 18 embedded in the gearbox 14 and is drivingly connected to a bevel gear a 19. The bevel gear a 19 is drivingly connected to a bevel gear b 20. The left end of the bevel gear b 20 passes through a bearing b 21 embedded in the side wall of the gearbox 14 and is drivingly connected to the external eccentric shaft 2.

[0026] The working principle of this embodiment is as follows: When in use, first place the vermicelli forming device beside a hot pot, install it with its placement ring 10 above the hot pot, and then place the feeding basin 11 at the hollow part of the mounting frame 1 to continuously convey the dough. When working, power on the motor 13 to make it work. When the motor 13 works, it drives the pulley a 15 to rotate. At this time, the pulley a 15 drives the belt 16 to transmit. When the belt 16 transmits, it drives the pulley b 17 to rotate. At this time, the pulley b 17 rotates in the bearing a 18 to drive the bevel gear b 20 to rotate. The bevel gear b 20 rotates in the bearing b 21 to achieve the effect of driving the eccentric shaft 2. When the eccentric shaft 2 rotates, it drives the connecting rod 4 to move up and down. The connecting rod 4 rotates on the axis 3 to adjust its own angle so that the connecting rod 4 maintains a vertical angle. When the connecting rod 4 moves up and down, it drives the bottom hitting hammer 5 to move up and down in the through hole 9. At the same time, the hitting hammer 5 rotates on the insertion rod 6 to achieve the function of adjusting the angle, so as to prevent the hitting hammer 5 from not moving smoothly in the through hole 9 when the eccentric shaft 2 rotates. When the axis 3 of the eccentric shaft 2 reaches the lowest point each time, it pushes the hitting hammer 5 downward. The hitting hammer 5 hits the feeding basin 11 downward, thereby pushing the dough in the feeding basin 11. The dough is under the pressure of the hitting hammer 5 and passes through the leakage holes 12 at the bottom of the feeding basin 11. The dough is formed into filaments and falls into the hot pot below to be cooked and formed, greatly improving the work efficiency, avoiding the traditional manual hitting of the dough, reflecting the wide application range of the vermicelli forming device, and reducing the labor cost.

[0027] Embodiment 2

[0028] See Figure 7 As shown, the structure of this embodiment is basically the same as that of Embodiment 1, and the following features are added on the basis of Embodiment 1: A lifting mechanism is installed at the bottom end of the mounting frame 1. The lifting mechanism is used to adjust the height of the mounting frame 1, thereby changing the height of the feeding basin 11, so as to achieve the effect of changing the thickness of the vermicelli.

[0029] Furthermore, the lifting mechanism includes a fixed cylinder 22. The fixed cylinder 22 is welded to the bottom end of the mounting frame 1. The fixed cylinder 22 is cylindrical with an open bottom and is movably connected with a threaded rod 23. The bottom of the threaded rod 23 is welded with a base 24. The surface of the threaded rod 23 is threadedly connected with a fastening bolt 25. The fastening bolt 25 is used to limit the fixed cylinder 22.

[0030] Furthermore, two rotating rods 26 are provided on the surface of the fastening bolt 25, which is convenient for people to rotate the fastening bolt 25 and can be operated without tools.

[0031] The working principle of this embodiment is as follows: When it is necessary to change the thickness of the vermicelli, the mounting bracket 1 can be pushed upward, so that the fixed cylinder 22 at the bottom of the mounting bracket 1 moves on the threaded rod 23, thereby achieving the effect of adjusting the height of the discharging basin 11. When the appropriate height is reached, the rotating rod 26 is rotated manually to adjust the height of the fastening bolt 25, so that the fastening bolt 25 is closely attached to the fixed cylinder 22, thereby achieving the function of limiting the fixed cylinder 22. When the discharging basin 11 is raised, the distance between the leakage holes 12 inside the discharging basin 11 and the hot pot is increased. When the vermicelli comes out of the leakage holes 12, the drawing distance of the vermicelli is increased, thereby achieving the effect of making the vermicelli thinner. When thick vermicelli is needed, the fastening bolt 25 can be rotated in the opposite direction. At this time, the fixed cylinder 22 loses the limit of the fastening bolt 25 and can descend on the threaded rod 23 to reach the appropriate height and then be blocked by the fastening bolt 25 again to complete the adjustment. The distance between the leakage holes 12 inside the discharging basin 11 and the hot pot is reduced, thereby reducing the drawing distance of the vermicelli, making the vermicelli falling into the pot thicker, greatly improving the convenience of making vermicelli, and enabling quick and convenient adjustment of the thickness of the vermicelli, avoiding the traditional multiple disassembly and adjustment of the discharging basin 11.

Claims

1. A device for forming and making vermicelli, characterized in that: It includes a mounting frame, a driving mechanism is provided on the top of the mounting frame, the driving mechanism is transmission-connected with an eccentric shaft, the eccentric shaft is movably connected with a hammering mechanism, the hammering mechanism includes a connecting rod, the connecting rod is movably connected to the eccentric shaft, a striking hammer is movably connected to the bottom of the connecting rod, a guide rod is fixed at one end of the mounting frame, a through hole is hollowed out on the guide rod, an end of the striking hammer away from the connecting rod passes through the through hole and is movably connected, a discharge mechanism is provided below the striking hammer, the discharge mechanism includes a placing ring, the middle part of the placing ring is hollowed out and connected to the mounting frame, a discharge basin is provided on the top of the placing ring and is located below the striking hammer, a leakage hole is provided inside the discharge basin, and the driving mechanism is used to drive the striking hammer to work; a lifting mechanism is provided at the bottom of the mounting frame, the lifting mechanism is used to adjust the height of the mounting frame so that the hammering mechanism can be lifted and lowered.

2. A device for forming and making vermicelli according to claim 1, characterized in that: The driving mechanism includes a motor and a gear box, the motor is installed on the top of the mounting frame, the output end of the motor is transmission connected with a pulley a, the gear box is installed on the top of the mounting frame and is located on one side of the motor, a belt is transmission installed on the pulley a, the end of the belt away from the pulley a is transmission connected with a pulley b, one end of the pulley b is passed through the gear box and is transmission connected with a bevel gear a, one end of the bevel gear a is transmission connected with a bevel gear b, one end of the bevel gear b is passed through the outside of the gear box and is transmission connected with an eccentric shaft.

3. The device for forming and making vermicelli according to claim 1, characterized in that: The lifting mechanism comprises a fixing tube, which is arranged at the bottom end of the mounting frame, the bottom of the fixing tube is open and movably connected with a threaded rod, the bottom of the threaded rod is fixed with a base, and the surface of the threaded rod is threadedly connected with a fastening bolt.

4. A device for forming and making vermicelli according to claim 3, characterized in that: Two rotating rods are arranged on the surface of the fastening bolt.