Flushing machine for full-automatic intelligent filling production line

By designing a flushing machine for a fully automatic intelligent filling production line, multiple flushing seats and flushing nozzles are used to work simultaneously, the problem of low flushing efficiency in the existing technology is solved, and efficient simultaneous flushing of multiple buckets is achieved.

CN222931503UActive Publication Date: 2025-06-03ZHANGJIAGANG CHANGCHANGLU MASCH TECH CO LTD
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Patent Information

Application Number
CN202421756893.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-08-22
Filing Date
2024-07-24
Publication Date
2025-06-03
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

During the recycling process of filling buckets, the flushing efficiency of existing flushing machines is extremely low. A single linear flushing method results in only one bucket per station at the same time.

Method used

A fully automatic intelligent filling production line flushing machine is designed. Multiple flushing seats and flushing nozzles can be set up along the left and right directions at the same time. The flushing seats are driven up through the lifting part, and the flushing nozzles penetrate into the filling bucket from the hollow holes and flush them.

Benefits of technology

It is possible to flush multiple filling barrels at the same time and at the same process, greatly improving the flushing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flushing machine for a full-automatic intelligent filling production line. The flushing machine comprises a rack, a flushing device and a control system, a feeding assembly; a discharging assembly; a conveying assembly; the washing assembly is arranged on the rack and located between the feeding assembly and the discharging assembly, the washing assembly comprises a washing base which is arranged in a space defined by the conveying belt and can move up and down, a washing nozzle installed on the washing base and a lifting part used for driving the washing nozzle to move up and down, and the washing nozzle is rotatably connected to the washing base; hollow holes are formed in the conveying material belt and the flushing seat, after the filling barrel is conveyed to the position above the flushing nozzle, the lifting part drives the flushing seat to move upwards, and the flushing nozzle penetrates into the filling barrel from the hollow holes and flushes the filling barrel. A plurality of flushing seats and flushing nozzles can be simultaneously arranged in the left-right direction, so that a plurality of filling barrels can be flushed at the same time in the same process, and the flushing efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model relates to a flushing machine for a full-automatic intelligent filling production line. Background Art

[0002] During the recycling process of filling barrels, it is necessary to flush the inside of the filling barrels. Most of the existing flushing structures adopt a single linear flushing method, and only one barrel can be flushed at each station at the same time, resulting in extremely low flushing efficiency. Summary of the Invention

[0003] The purpose of the utility model is to provide an efficient flushing machine for a full-automatic intelligent filling production line.

[0004] To achieve the above purpose, the technical solution adopted by the utility model is: a flushing machine for a full-automatic intelligent filling production line, which comprises:

[0005] A frame, which is provided with an inlet and an outlet;

[0006] A loading component, which is arranged at the inlet of the frame;

[0007] An unloading component, which is arranged at the outlet of the frame;

[0008] A conveying component, which is arranged on the frame and located between the loading component and the unloading component. The conveying component includes a conveying belt, a belt support, a driving motor for driving the conveying belt to run on the belt support, a fixing plate fixed on the conveying belt and arranged perpendicular to the connecting line direction of the inlet and the outlet, and a plurality of plug connectors arranged on the fixing plate. The filling barrel is inserted upside down on the plug connectors. In the horizontal plane, the direction perpendicular to the connecting line direction of the inlet and the outlet is the left-right direction, the direction perpendicular to the left-right direction is the front-back direction, and the inlet is in front of the outlet;

[0009] A flushing component, which is arranged on the frame and located between the loading component and the unloading component;

[0010] The flushing component includes a flushing seat which can move up and down and is arranged in the space formed by the surrounding of the conveying belt, a flushing nozzle installed on the flushing seat, and a lifting part for driving the flushing nozzle to move up and down. The flushing nozzle is rotatably connected to the flushing seat. The conveying belt and the flushing seat are provided with hollow holes. After the filling barrel is sent above the flushing nozzle, the lifting part drives the flushing seat to move upward, and the flushing nozzle penetrates into the filling barrel through the hollow hole for flushing.

[0011] In another embodiment, the loading assembly includes a loading conveyor belt disposed at the front end of the inlet and configured to convey the filling barrels in the left-right direction, a loading push rod disposed in the left-right direction, a loading swing rod having its upper end rotatably connected to the frame and its lower end fixedly connected to the loading push rod, and a loading cylinder mounted on the frame and configured to push the loading swing rod to act so as to drive the loading push rod to swing in the front-rear direction.

[0012] In another embodiment, the unloading assembly includes an unloading conveyor belt disposed at the rear end of the outlet and configured to convey the filling barrels in the left-right direction, an unloading push rod disposed in the left-right direction, an unloading swing rod having its upper end rotatably connected to the frame and its lower end fixedly connected to the unloading push rod, and an unloading cylinder mounted on the frame and configured to push the unloading swing rod to act so as to drive the unloading push rod to swing in the front-rear direction.

[0013] In another embodiment, the flushing machine further includes a blanking-off assembly, which includes a barrel clamping plate arranged in parallel with the unloading push rod and a blanking-off cylinder for making the barrel clamping plate stand up and fall down. When the barrel clamping plate stands up, it is located below the filling barrel at the rearmost end of the conveying belt. When the filling barrel reaches above the barrel clamping plate, the barrel clamping plate pushes it out from the plug connector through the protrusion of the filling barrel itself and makes it stand up with the falling barrel clamping plate. Subsequently, the unloading push rod acts to push the row of filling barrels onto the unloading conveyor belt.

[0014] In another embodiment, the lifting part includes a lifting seat, a lifting rod, an L-shaped lifting connecting rod and a lifting cylinder. The flushing seat is mounted on the lifting seat. The lower end of the lifting rod is fixedly connected to the lifting seat and the upper end is rotatably connected to one end of the lifting connecting rod. The piston end of the lifting cylinder is rotatably connected to the other end of the lifting connecting rod, and the cylinder body end of the lifting cylinder is rotatably connected to the frame.

[0015] Due to the application of the above technical solutions, the present utility model has the following advantages compared with the prior art: A plurality of flushing seats and flushing nozzles of the present utility model can be simultaneously arranged in the left-right direction, and multiple filling barrels can be flushed in the same process at the same time, greatly improving the flushing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] FIG Figure 1 is a schematic structural view of the present utility model;

[0017] FIG Figure 2 is a schematic structural view of the lifting part. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The present utility model will be further described below in conjunction with the embodiments shown in the drawings.

[0019] A flushing machine for a full-automatic intelligent filling production line, which includes: a frame 0, which is provided with an inlet 01 and an outlet 02;

[0020] The feeding component 1 is arranged at the inlet 01 of the frame 0; the discharging component 2 is arranged at the outlet 02 of the frame 0;

[0021] The conveying component 3 is arranged on the frame 0 and between the feeding component 1 and the discharging component 2. It includes a conveying belt 31, a belt support 32, a driving motor 33 for driving the conveying belt 31 to run on the belt support 32, a fixing plate 34 fixed on the conveying belt 31 and arranged perpendicular to the connecting line direction of the inlet 01 and the outlet 02, and a plurality of plug connectors 35 arranged on the fixing plate 34. The filling barrels are inserted upside down on the plug connectors 35. In the horizontal plane, the direction perpendicular to the connecting line direction of the inlet 01 and the outlet 02 is the left - right direction, the direction perpendicular to the left - right direction is the front - back direction, and the inlet 01 is in front of the outlet 02;

[0022] The flushing component 4 is arranged on the frame 0 and between the feeding component 1 and the discharging component 2; the flushing component 4 includes a flushing seat 41 that can move up and down in the space formed by the surrounding of the conveying belt 31, a flushing nozzle 42 rotatably installed on the flushing seat 41, a connecting pipe 43 connected below the flushing nozzle 42 and coaxially arranged with the flushing seat, and a lifting part for driving the flushing nozzle 42 to move up and down. There is a damping connecting shaft between the flushing nozzle 42 and the flushing seat, and the relative position of the two is fixed through damping connection. When the deviation angle of the flushing nozzle 42 is too large, it can be corrected and reset by the high - pressure water column ejected from the connecting pipe 43. The connecting pipe 43 is a straight pipe in the natural state and can be bent under a large external force. The flushing nozzle 42 is rotatably connected to the flushing seat 41. There are hollow holes on the conveying belt 31 and the flushing seat 41. After the filling barrel is sent above the flushing nozzle 42, the lifting part drives the flushing seat 41 to move upward, and the flushing nozzle 42 penetrates into the filling barrel through the hollow hole and flushes. The lifting part includes a lifting seat 44, a lifting rod 45, an L - shaped lifting connecting rod 46, and a lifting cylinder 47. There are multiple groups of the lifting rod 45 and the L - shaped lifting connecting rod 46 synchronously connected by a synchronizing rod 48. The flushing seat 41 is installed on the lifting seat 44. The lower end of the lifting rod 45 is fixedly connected to the lifting seat 44 and the upper end is rotatably connected to one end of the lifting connecting rod 46. The piston end of the lifting cylinder 47 is rotatably connected to the other end of the lifting connecting rod 46, and the cylinder body end of the lifting cylinder 47 is rotatably connected to the frame 0. When the lifting cylinder 47 shortens, the L - shaped lifting connecting rod 46 flips and drives the lifting rod 45 to move upward at the same time, and also drives the synchronizing rod 48 to swing. The synchronizing rod 48 drives other L - shaped lifting connecting rods 46 to swing and further drives other lifting rods 45 to move upward.

[0023] The loading component 1 includes a loading conveyor belt 11 disposed at the front end of the inlet 01 and conveying the filling barrels in the left-right direction, a loading push rod 12 arranged in the left-right direction, a loading swing rod 13 whose upper end is rotatably connected to the frame 0 and whose lower end is fixedly connected to the loading push rod 12, a loading cylinder 14 installed on the frame 0 and used to push the loading swing rod 13 to act and thereby drive the loading push rod 12 to swing in the front-back direction, a turning frame 15 installed behind the loading conveyor belt 11, a turning cylinder 16 for driving the turning frame 15 to turn the upright filling barrel into a horizontal state, a pushing cylinder 17 and a pushing connecting rod 18 installed on the turning frame 15. One end of the pushing connecting rod 18 is rotatably connected to the turning frame 15, the middle part is rotatably connected to the piston rod of the pushing cylinder 17, the cylinder body of the pushing cylinder 17 is rotatably connected to the turning frame 15, and the pushing cylinder 17 drives the pushing connecting rod 18 to swing so that the barrel mouth is inserted into the flushing seat 41. The turning frame 15 is L-shaped.

[0024] The unloading component 2 includes an unloading conveyor belt 21 disposed at the rear end of the outlet 02 and conveying the filling barrels in the left-right direction, an unloading push rod 22 arranged in the left-right direction, an unloading swing rod 23 whose upper end is rotatably connected to the frame 0 and whose lower end is fixedly connected to the unloading push rod 22, and an unloading cylinder 24 installed on the frame 0 and used to push the unloading swing rod 23 to act and thereby drive the unloading push rod 22 to swing in the front-back direction.

[0025] The flushing machine further includes a blanking component 5. The blanking component 5 includes a barrel clamping plate 51 arranged in parallel with the unloading push rod 22, a blanking cylinder 52 for making the barrel clamping plate 51 stand up and fall down. The middle part of the barrel clamping plate 51 is rotatably connected to the frame, and its upper part is rotatably connected to the piston end of the blanking cylinder 52. When the barrel clamping plate 51 stands up, it is located below the filling barrel at the rearmost end of the conveying belt 31. When the filling barrel reaches above the barrel clamping plate 51, the barrel clamping plate 51 pushes it out from the insertion joint 35 through the protrusion of the filling barrel itself and makes it stand up with the falling barrel clamping plate 51. Subsequently, the unloading push rod 22 acts to push the row of filling barrels onto the unloading conveyor belt 21.

[0026] The liquid recovery device includes a first return tank 61, a hot caustic soda tank 62, a disinfection water tank 63, and a second return tank 64 arranged in sequence from the inlet to the outlet direction.

[0027] The principle of the present utility model is as follows: The feeding assembly 1 uses the feeding cylinder 14 to push the rows of filling barrels arranged on the feeding conveyor belt 11 onto the turnover device. At this time, the filling barrels are vertically arranged. Subsequently, the turnover cylinder 16 drives the turnover frame 15 with an L-shaped cross-section to turn the filling barrels into a horizontal position. At the same time, when it is close to the horizontal position, its barrel mouth is inserted into the flushing seat 41 and is carried by the flushing seat 41 to the flushing station. Then, the lifting cylinder 47 drives the lifting seat 44 to move upward, so that the flushing nozzle 42 extends into the turnover barrel for flushing. After the flushing is completed, the lifting cylinder 47 acts in the reverse direction to move the flushing nozzle 42 out of the filling barrel. The conveying belt 31 runs until the flushed filling barrels are sent to the blanking assembly 5. When the filling barrel reaches above the barrel clamping plate 51, the blanking cylinder 52 drives the barrel clamping plate 51 to push it out from the insertion joint 35 through the protrusion of the filling barrel itself, and makes it stand up with the falling barrel clamping plate 51. Subsequently, the blanking cylinder 24 drives the blanking push rod 22 to act to push the rows of filling barrels onto the blanking conveyor belt 21.

[0028] The above embodiments are only used to illustrate the technical concept and features of the present utility model, and their purpose is to enable those who are familiar with this technology to understand the content of the present utility model and implement it accordingly, and cannot be used to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit and essence of the present utility model should be covered within the protection scope of the present utility model.

Claims

1. A flushing machine for a fully automatic intelligent filling production line, comprising: a rack having an inlet and an outlet; A loading assembly, which is arranged at the entrance of the frame; A material unloading assembly, which is arranged at the outlet of the frame; A conveying assembly, which is arranged on the frame and located between the loading assembly and the unloading assembly, comprises a conveying belt, a belt support, a driving motor for driving the conveying belt to run on the belt support, a fixing plate fixed on the conveying belt and arranged perpendicularly to the direction of the inlet and the outlet, and a plurality of plug connectors arranged on the fixing plate, the filling barrel is inserted upside down on the plug connector, the direction perpendicular to the inlet and the outlet on the horizontal plane is the left-right direction, the direction perpendicular to the left-right direction is the front-back direction, and the inlet is in front of the outlet; A flushing assembly, which is arranged on the frame and located between the loading assembly and the unloading assembly; The feature is that the flushing assembly comprises a flushing seat which is arranged in the space formed by the conveyor belt and can move up and down, a flushing nozzle installed on the flushing seat and a lifting part for driving the flushing nozzle to move up and down, the flushing nozzle is rotatably connected to the flushing seat, the conveyor belt and the flushing seat are provided with hollow holes, when the filling barrel is sent to the top of the flushing nozzle, the lifting part drives the flushing seat upward, and the flushing nozzle penetrates into the filling barrel from the hollow hole and flushes.

2. The flushing machine for a fully automatic intelligent filling production line according to claim 1 is characterized in that: The feeding assembly includes a feeding conveyor belt arranged at the front end of the entrance and conveying the filling barrels in the left and right directions, a feeding push rod arranged in the left and right directions, a feeding rocker arm whose upper end is rotatably connected to the frame and whose lower end is fixedly connected to the feeding push rod, and a feeding cylinder installed on the frame and used to push the feeding rocker arm to move and thereby drive the feeding push rod to swing in the front and rear directions.

3. The flushing machine for a fully automatic intelligent filling production line according to claim 1 is characterized in that: The unloading assembly includes a unloading conveyor belt arranged at the rear end of the outlet and conveying the filling barrels in the left and right directions, a unloading push rod arranged in the left and right directions, a unloading swing rod whose upper end is rotatably connected to the frame and whose lower end is fixedly connected to the unloading push rod, and a unloading cylinder installed on the frame and used to push the unloading swing rod to move and thereby drive the unloading push rod to swing in the front and rear directions.

4. The flushing machine for a fully automatic intelligent filling production line according to claim 3 is characterized in that: The flushing machine also includes a stripping assembly, which includes a barrel plate arranged parallel to the unloading push rod, and a stripping cylinder used to make the barrel plate stand up and fall down. When the barrel plate is standing up, it is located below the filling barrel at the last end of the conveyor belt. When the filling barrel reaches above the barrel plate, the barrel plate pushes the filling barrel from the plug connector through the protrusion of the filling barrel, and makes it stand up with the fallen barrel plate, and then the unloading push rod moves to push the rows of filling barrels onto the unloading conveyor belt.

5. The flushing machine for a fully automatic intelligent filling production line according to claim 1 is characterized in that: The lifting part includes a lifting seat, a lifting rod, an L-shaped lifting connecting rod and a lifting cylinder. The flushing seat is installed on the lifting seat. The lower end of the lifting rod is fixedly connected to the lifting seat and the upper end is rotatably connected to one end of the lifting connecting rod. The piston end of the lifting cylinder is rotatably connected to the other end of the lifting connecting rod, and the cylinder end of the lifting cylinder is rotatably connected to the frame.