Soldering flux dipping plate for storage battery production
By designing a flux dip plate including a storage tank, a load-bearing plate, a sponge plate, a flux storage bucket and a transmission assembly, the dose inconsistency caused by manual flux addition in the prior art is solved, and the automatic filling of flux is achieved, which improves the production quality of the plate and reduces the labor intensity of workers.
Patent Information
- Application Number
- CN202421890295.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing flux addition method of flux dipped plates is manually operated, resulting in different dry and wet sponge plates, affecting the dose consistency of the electrode plate and ear dipped flux, reducing production quality and increasing workers' labor intensity.
A flux dip plate for battery production is designed, including a storage tank, a load-bearing plate, a sponge plate, a flux storage bucket and a transmission assembly. The flux in the flux storage bucket is automatically pushed into the storage tank through the transmission assembly to achieve automatic flux filling.
Automatic flux filling is realized, ensuring the dose consistency of the electrode plate and ear dip flux, improving the production quality of the electrode plate, and reducing the labor intensity of workers.
Smart Images

Figure CN222931959U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery production, and particularly relates to a solder flux dipping plate for battery production. Background Art
[0002] In the casting and soldering production line of lead-acid batteries, dipping the battery tab with solder flux is an essential process, which is related to the casting and soldering quality of the electrode group. The existing solder flux dipping plates usually have a storage tank opened in the middle of the dipping plate, a sponge plate is placed in the storage tank, solder flux is added into the storage tank, and then the sponge plate absorbs the solder flux. Finally, the casting and soldering robot grabs the battery to realize dipping the battery tab with solder flux. However, the solder flux on the solder flux dipping plate is usually added manually, that is, when the solder flux in the storage tank is used up, it is added. This will cause the sponge plate to be dry and wet alternately, resulting in the inability to maintain the same dosage when dipping the electrode tab of the electrode plate, thus not only affecting the production quality of the electrode plate, but also increasing the labor intensity of workers. Therefore, it is urgent to study a solder flux dipping plate for battery production to solve the above problems. Summary of the Utility Model
[0003] The utility model aims to provide a solder flux dipping plate for battery production, and the purpose is to solve the technical problems proposed in the above background art.
[0004] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0005] The utility model is a solder flux dipping plate for battery production, including a dipping plate body; a storage tank is arranged on the upper surface of the dipping plate body; a horizontally arranged bearing plate is slidably connected in the storage tank; a plurality of through holes are evenly arranged on the upper surface of the bearing plate; a sponge plate is horizontally placed on the upper surface of the bearing plate; the bearing plate is connected with the bottom wall of the storage tank through a plurality of tension springs; a pair of solder flux storage barrels are vertically fixed on the opposite sides of the dipping plate body; the tops of the two pairs of solder flux storage barrels are connected with conveying pipes; one ends of the two pairs of conveying pipes are connected to the bottom of the storage tank; the lower parts of the two pairs of solder flux storage barrels are vertically connected with lifting components; the tops of the two pairs of lifting components are horizontally connected with top push plates; the two pairs of top push plates are respectively slidably connected inside the two pairs of solder flux storage barrels; transmission components are respectively connected to the two pairs of lifting components; the two transmission components are both connected with the bearing plate; the transmission component is used for transmitting the power of the downward movement of the bearing plate to the lifting component to drive the top push plate to move upward by the lifting component, so as to push the solder flux in the solder flux storage barrel into the storage tank through the conveying pipe.
[0006] As a preferred technical solution of the present utility model, the flux storage barrel includes a horizontally arranged positioning ring; a barrel body is vertically fixed inside the positioning ring; a barrel cover is in threaded fit with the upper port of the barrel body; the other end of the conveying pipe is connected to the barrel cover; a guiding strip is vertically fixed inside the barrel body; a limiting notch is formed at the edge of the pushing disk; the guiding strip is slidably fitted inside the limiting notch.
[0007] As a preferred technical solution of the present utility model, the lifting assembly includes an L-shaped plate vertically fixed on the side surface of the dipping plate body; a rotating sleeve is vertically inserted through the horizontal section of the L-shaped plate, and the rotating sleeve is rotatably connected to the horizontal section of the L-shaped plate; a screw sleeve is coaxially inserted inside the rotating sleeve; a screw rod is in threaded fit with the screw sleeve; the upper end of the screw rod slidably penetrates through the bottom wall of the barrel body and is fixed on the pushing disk.
[0008] As a preferred technical solution of the present utility model, the rotating sleeve and the screw sleeve are rotatably connected; a side connection sleeve is radially fixed on the circumferential side wall of the rotating sleeve; a positioning post is in threaded fit with the side connection sleeve; one end of the positioning post abuts against the circumferential side wall of the screw sleeve.
[0009] As a preferred technical solution of the present utility model, the transmission assembly includes a horizontally arranged transmission shaft; a pair of support blocks are rotatably connected side by side on the transmission shaft; both support blocks are fixed on the side surface of the dipping plate body; a one-way gear is fixedly sleeved in the middle of the transmission shaft; a rack is vertically engaged with the one-way gear; the upper end of the rack slidably penetrates through the bottom wall of the dipping plate body and is fixed on the lower surface of the bearing plate; worm gears are coaxially fixed at both ends of the transmission shaft; worm wheels are horizontally engaged with both worm gears; the two worm wheels are respectively fixedly sleeved on the outer circumferences of the corresponding two rotating sleeves.
[0010] The present utility model has the following beneficial effects:
[0011] In the present utility model, first, the flux is poured into the flux storage barrel. When the pole ear of the electrode plate is inserted into the sponge plate in the storage groove, the sponge plate transmits the force to the bearing plate, prompting the bearing plate to move downward. The flux in the storage groove soaks into the sponge plate through the through holes. At the same time, the transmission assembly transmits the power of the downward movement of the bearing plate to the lifting assembly, and the lifting assembly drives the pushing disk to move upward, so as to push the flux in the flux storage barrel into the storage groove through the conveying pipe, thereby realizing the automatic filling of the flux, ensuring that the same dose of flux can be maintained when the pole ear of the electrode plate is dipped with flux, not only effectively improving the production quality of the electrode plate, but also reducing the labor intensity of workers, and at the same time ensuring the production quality of the electrode plate, having a high market application value.
[0012] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. Brief Description of the Drawings
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0014] Figure 1 It is a schematic structural diagram of a soldering flux dipping plate for battery production of the present utility model.
[0015] Figure 2 For Figure 1 the side view of the structure.
[0016] Figure 3 It is a schematic structural diagram of the connection between the dipping plate body, the bearing plate and the lifting assembly of the present utility model.
[0017] Figure 4 It is a schematic structural diagram of the bearing plate of the present utility model.
[0018] Figure 5 It is a schematic structural diagram of the connection between the soldering flux storage barrel, the lifting assembly and the transmission assembly of the present utility model.
[0019] Figure 6 It is a schematic structural diagram of the soldering flux storage barrel of the present utility model.
[0020] Figure 7 It is a schematic structural diagram of the lifting assembly of the present utility model.
[0021] Figure 8 It is a schematic structural diagram of the transmission assembly of the present utility model.
[0022] In the drawings, the list of components represented by each reference numeral is as follows:
[0023] 1 - dipping plate body, 2 - bearing plate, 3 - sponge plate, 4 - tension spring, 5 - soldering flux storage barrel, 6 - delivery pipe, 7 - lifting assembly, 8 - pushing disk, 9 - transmission assembly, 10 - pressing frame, 101 - storage groove, 201 - through hole, 501 - positioning ring, 502 - barrel body, 503 - barrel cover, 504 - guiding strip, 701 - L-shaped plate, 702 - rotating sleeve, 703 - screw sleeve, 704 - screw rod, 705 - bypass sleeve, 706 - positioning post, 801 - limiting notch, 901 - transmission shaft, 902 - support block, 903 - one-way gear, 904 - rack, 905 - worm, 906 - worm gear. Detailed Embodiments
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] Embodiment 1:
[0026] Please refer to Figures 1-4As shown in the figure, the utility model relates to a soldering flux dipping plate for battery production, which includes a conventional dipping plate body 1 in the field; a storage tank 101 with a rectangular structure is arranged on the upper surface of the dipping plate body 1; a horizontally arranged bearing plate 2 is slidably connected in the storage tank 101; the bearing plate 2 can slide up and down in the storage tank 101; a plurality of through holes 201 are evenly arranged on the upper surface of the bearing plate 2; a sponge plate 3 is horizontally placed on the upper surface of the bearing plate 2; a horizontally arranged pressing frame 10 is bolted to the upper surface of the dipping plate body 1; the pressing frame 10 is used to limit the sponge plate 3 to prevent the sponge plate 3 from moving out of the storage tank 101; the bearing plate 2 is connected to the bottom wall of the storage tank 101 through a plurality of tension springs 4; a pair of soldering flux storage barrels 5 are vertically fixed on both opposite sides of the dipping plate body 1; a conveying pipe 6 is connected to the top of each pair of soldering flux storage barrels 5; one end of each pair of conveying pipes 6 is connected to the bottom of the storage tank 101; a lifting assembly 7 is vertically connected to the lower part of each pair of soldering flux storage barrels 5; a top push plate 8 is horizontally connected to the top of each pair of lifting assemblies 7; each pair of top push plates 8 are slidably connected inside each pair of soldering flux storage barrels 5; a transmission assembly 9 is connected to each of the two lifting assemblies 7; both transmission assemblies 9 are connected to the bearing plate 2; the transmission assembly 9 is used to transmit the power of the downward movement of the bearing plate 2 to the lifting assembly 7 to drive the lifting assembly 7 to drive the top push plate 8 to move upward, so as to push the soldering flux in the soldering flux storage barrel 5 into the storage tank 101 through the conveying pipe 6. Before use, a certain amount of soldering flux is first poured into the storage tank 101 to ensure that the pole ear of the electrode plate can complete the first dipping of the soldering flux in the storage tank 101; during use, by first pouring the soldering flux into the soldering flux storage barrel 5, when the pole ear of the electrode plate is inserted into the sponge plate 3 in the storage tank 101, the sponge plate 3 transmits the force to the bearing plate 2, prompting the bearing plate 2 to move downward. The soldering flux in the storage tank 101 soaks into the sponge plate 3 through the through holes 201. At the same time, the transmission assembly 9 transmits the power of the downward movement of the bearing plate 2 to the lifting assembly 7, and the lifting assembly 7 drives the top push plate 8 to move upward, so as to push the soldering flux in the soldering flux storage barrel 5 into the storage tank 101 through the conveying pipe 6, thereby realizing the automatic filling of the soldering flux. Then, after the pole ear of the electrode plate completes the dipping of the soldering flux and the bearing plate 2 is bounced upward by the tension spring 4 to reset, the transmission assembly 9 will not transmit the power of the upward movement of the bearing plate 2 to the lifting assembly 7, that is, the lifting assembly 7 does not drive the top push plate 8 to move upward, so as to ensure that every time the bearing plate 2 moves downward, the top push plate 8 will push out a certain amount of the soldering flux in the soldering flux storage barrel 5, which can effectively control the addition amount of the soldering flux, thus ensuring that the pole ear of the electrode plate can maintain the same dose when dipping the soldering flux, not only effectively improving the production quality of the electrode plate, but also reducing the labor intensity of workers, and at the same time ensuring the production quality of the electrode plate.
[0027] Embodiment 2:
[0028] On the basis of Embodiment 1, asFigures 5-7 As shown, the flux storage barrel 5 includes a horizontally arranged positioning ring 501; a barrel body 502 is vertically bolted inside the positioning ring 501; a barrel cover 503 is in threaded fit with the upper port of the barrel body 502; the other end of the conveying pipe 6 is connected to the barrel cover 503; a guiding strip 504 is vertically welded inside the barrel body 502; a limiting notch 801 is formed at the edge of the pushing disk 8; the guiding strip 504 is slidably fitted inside the limiting notch 801; the lifting assembly 7 includes an L-shaped plate 701 vertically bolted to the side surface of the soldering plate body 1; the positioning ring 501 is bolted to the upper end of the L-shaped plate 701; a rotating sleeve 702 is vertically inserted through the horizontal section of the L-shaped plate 701, and the rotating sleeve 702 is rotatably connected to the horizontal section of the L-shaped plate 701; a screw sleeve 703 is coaxially inserted inside the rotating sleeve 702; a screw rod 704 is in threaded fit inside the screw sleeve 703; the upper end of the screw rod 704 slidably penetrates through the bottom wall of the barrel body 502 and is bolted to the pushing disk 8. During use, by rotating the rotating sleeve 702 to drive the screw sleeve 703 to rotate, the screw rod 704 is prompted to drive the pushing disk 8 to move upward, thereby pushing the flux in the barrel body 502 into the conveying pipe 6, effectively ensuring the flux adding effect.
[0029] Among them, as Figure 7 shown, the rotating sleeve 702 is rotatably connected to the screw sleeve 703; a side connection sleeve 705 is radially welded to the circumferential side wall of the rotating sleeve 702; a positioning post 706 is in threaded fit inside the side connection sleeve 705; one end of the positioning post 706 abuts against the circumferential side wall of the screw sleeve 703. During use, by tightly abutting one end of the positioning post 706 against the circumferential side of the screw sleeve 703, the synchronous rotation of the rotating sleeve 702 and the screw sleeve 703 can be realized. When all the flux in the barrel body 502 is discharged, by moving one end of the positioning post 706 away from the circumferential side wall of the screw sleeve 703, then manually rotating the screw sleeve 703, the screw rod 704 is prompted to drive the pushing disk 8 to move downward, and then the flux is poured into the barrel body 502, thereby realizing the filling of the flux.
[0030] Embodiment Three:
[0031] Based on Embodiment Two, as Figures 3-5 and Figures 7-8As shown in the figure, the transmission assembly 9 includes a horizontally arranged transmission shaft 901; a pair of support blocks 902 are rotatably connected side by side on the transmission shaft 901; both support blocks 902 are bolted to the side surface of the solder paste plate body 1; a conventional one-way gear 903 in the art is key-connected to the middle of the transmission shaft 901; a rack 904 is vertically engaged with the one-way gear 903; the upper end of the rack 904 slidably penetrates the bottom wall of the solder paste plate body 1 and is bolted to the lower surface of the bearing plate 2; worm gears 905 are coaxially fixed to both ends of the transmission shaft 901; worm wheels 906 are horizontally engaged with both worm gears 905; the two worm wheels 906 are respectively key-connected to the outer circumferences of the corresponding two rotating sleeves 702. During use, when the bearing plate 2 moves downward, it drives the rack 904 to move downward, causing the one-way gear 903 to drive the transmission shaft 901 to rotate. The transmission shaft 901 drives the rotating sleeve 702 to rotate through the worm gear 905 and the worm wheel 906. When the bearing plate 2 moves upward and drives the rack 904 to move upward, due to the one-way transmission of the one-way gear 903, the one-way gear 903 does not drive the transmission shaft 901 to rotate, thus ensuring the effect of flux addition.
[0032] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the art can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A soldering flux dip plate for battery production, comprising a dip plate body (1); a storage groove (101) is provided on the upper surface of the dip plate body (1); characterized in that: A horizontally arranged carrying plate (2) is slidably connected in the storage slot (101); a plurality of through holes (201) are evenly distributed on the upper surface of the carrying plate (2); a sponge plate (3) is horizontally placed on the upper surface of the carrying plate (2); the carrying plate (2) and the bottom wall of the storage slot (101) are connected via a plurality of tension springs (4); A pair of flux storage barrels (5) are vertically fixed on opposite sides of the dip plate body (1); the tops of the two pairs of flux storage barrels (5) are connected to delivery pipes (6); one end of the two pairs of delivery pipes (6) is connected to the bottom of the storage tank (101); the lower parts of the two pairs of flux storage barrels (5) are vertically connected to lifting components (7); the tops of the two pairs of lifting components (7) are horizontally connected to push plates (8); the two pairs of push plates (8) are respectively slidable The invention relates to a device for storing flux in a plurality of pairs of flux storage barrels (5); the two pairs of lifting assemblies (7) are respectively connected to transmission assemblies (9); the two transmission assemblies (9) are both connected to the support plate (2); the transmission assemblies (9) are used for transmitting the power of the support plate (2) moving downward to the lifting assemblies (7), so that the lifting assemblies (7) drive the push plate (8) to move upward, thereby pushing the flux in the flux storage barrels (5) into the storage tank (101) through the conveying pipe (6).
2. A soldering flux plate for battery production according to claim 1, characterized in that: The soldering flux storage barrel (5) comprises a horizontally arranged positioning ring (501); a barrel body (502) is vertically fixed inside the positioning ring (501); an upper end of the barrel body (502) is threadedly fitted with a barrel cover (503); and the other end of the delivery pipe (6) is connected to the barrel cover (503).
3. A soldering flux plate for battery production according to claim 2, characterized in that: An orientation bar (504) is vertically fixed on the inner side of the barrel body (502); a limiting notch (801) is provided on the edge of the push plate (8); and the orientation bar (504) is slidably fitted in the limiting notch (801).
4. A soldering flux plate for battery production according to claim 3, characterized in that: The lifting assembly (7) comprises an L-shaped plate (701) vertically fixed on the side of the sticking plate body (1); a rotating sleeve (702) is vertically inserted into the horizontal section of the L-shaped plate (701), and the rotating sleeve (702) and the horizontal section of the L-shaped plate (701) are rotatably connected; a screw sleeve (703) is coaxially inserted into the rotating sleeve (702); the screw sleeve (703) is threadedly matched with a screw rod (704); the upper end of the screw rod (704) slides through the bottom wall of the barrel body (502) and is fixed on the push plate (8).
5. A soldering flux plate for battery production according to claim 4, characterized in that: The rotating sleeve (702) is rotatably connected to the screw sleeve (703); a lateral sleeve (705) is radially fixed to the circumferential side wall of the rotating sleeve (702); a positioning column (706) is matched with the internal thread of the lateral sleeve (705); one end of the positioning column (706) is in conflict with the circumferential side wall of the screw sleeve (703).
6. A soldering flux plate for battery production according to claim 4 or 5, characterized in that: The transmission assembly (9) comprises a horizontally arranged transmission shaft (901); a pair of support blocks (902) are rotatably connected side by side on the transmission shaft (901); the two support blocks (902) are fixed on the side of the sticking plate body (1); a one-way gear (903) is fixedly sleeved in the middle of the transmission shaft (901); a rack (904) is vertically meshed on the one-way gear (903); the upper end of the rack (904) slides through the bottom wall of the sticking plate body (1) and is fixed on the lower surface of the bearing plate (2); worms (905) are coaxially fixed on both ends of the transmission shaft (901); worm wheels (906) are horizontally meshed on the two worms (905); the two worm wheels (906) are respectively fixedly sleeved on the outer peripheries of the two corresponding rotating sleeves (702).