Laser welding device for production of powder recycling machine
By designing a laser welding device for powder recovery machine production, using positioning tooling and multi-axis manipulators, the problem of positioning and fixing difficulties in welding the door frame and connecting seat is solved, the working efficiency and welding quality are improved, and the structure is compact and efficient welding is achieved.
Patent Information
- Application Number
- CN202421343726.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the production of the shell of the powder recovery machine, during the welding process between the door frame and the connecting seat, due to the complex position of the connecting seat, the fixed operation is troublesome, which affects the working efficiency and reduces the welding quality.
A laser welding device for the production of powder recovery machines is designed, including a workbench, positioning tooling and laser welding mechanism. The positioning tooling realizes the positioning and fixing of the door frame and the connecting seat through the base, positioning block and pin; the laser welding mechanism uses multi-axis robots and welding heads to achieve welding at different positions and angles.
Through the use of this device, simple positioning and fixing of the door frame and the connecting seat is achieved, working efficiency and welding quality are improved, and the overall structure is compact and the area occupied by a multi-axis manipulator is small.
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Figure CN222932000U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of laser welding, and particularly relates to a laser welding device for the production of powder recycling machines. Background Art
[0002] Laser welding is a welding method that uses a focused laser beam as the energy to bombard the heat generated by the welded parts. Due to the optical properties of the laser such as refraction and focusing, laser welding is very suitable for welding micro-parts and parts with very poor accessibility. Laser welding also has the advantages of low heat input, small welding deformation, and being unaffected by the electromagnetic field.
[0003] Among them, in the production of the housing of the powder recycling machine, laser welding is often used to fixedly connect each sheet metal. However, when welding the door frame and the connecting seat, since the connecting seat is placed inside the door frame, the fixing operation of the connecting seat is troublesome, which not only affects the work efficiency but also leads to a decline in welding quality. Utility Model Content
[0004] This application aims to solve at least one of the technical problems existing in the prior art. For this reason, this application proposes a laser welding device for the production of powder recycling machines, which can realize the positioning and fixing of the door frame and the connecting seat, has a simple structure, is easy to operate, improves work efficiency, and improves welding quality.
[0005] The laser welding device for the production of powder recycling machines according to the embodiment of this application includes: a workbench; a positioning tooling, which is arranged on the workbench. The positioning tooling includes a base, a positioning block, and a plug pin. The base is arranged on the workbench. The base has a rectangular frame structure. The positioning block is arranged on the base. The positioning block is used to abut against the side wall of the door frame. The plug pin is used to positionally connect the connecting seat and the door frame; a laser welding mechanism, which includes a multi-axis manipulator and a welding head. The multi-axis manipulator is arranged on one side of the workbench. The welding head is arranged on the multi-axis manipulator. The welding head is used to weld and fix the connecting seat and the door frame.
[0006] The laser welding device for the production of powder recycling machines according to the embodiment of this application has at least the following beneficial effects: During operation, place the door frame on the base so that the positioning block abuts against the side wall of the door frame to realize the positioning and fixing of the door frame; then, place the connecting seat on the door frame, and then positionally fix the connecting seat to the door frame through the plug pin; finally, drive the welding head to move through the multi-axis manipulator to weld and fix the connecting seat and the door frame. By using the above positioning tooling to position and fix the door frame and the connecting seat, the structure is simple, the operation is easy, the work efficiency is improved, and the welding quality is improved; by using the multi-axis manipulator to drive the welding head to move to realize welding, welding at different positions and angles can be achieved, reducing the overall occupied area and making the structure reasonable and compact.
[0007] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, the base is provided with mounting holes, springs are arranged in the mounting holes, the positioning block is provided with mounting rods, the mounting rods are slidably matched with the mounting holes, and the mounting rods abut against the springs.
[0008] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, a first protective pad is arranged between the base and the door frame, and a second protective pad is arranged between the positioning block and the door frame.
[0009] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, the base includes a first long rod, a second long rod, a first short rod and a second short rod. The first long rod and the second long rod are arranged at intervals. The two ends of the first short rod are respectively connected to the first end of the first long rod and the first end of the second long rod. The two ends of the second short rod are respectively connected to the second end of the first long rod and the second end of the second long rod. The positioning is arranged on the outer sides of the first long rod, the second long rod and the first short rod.
[0010] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, the positioning tooling further includes a pressing block. The pressing block is slidably arranged on the side of the second short rod away from the first short rod, and the pressing block slides to press against the side wall of the door frame.
[0011] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, extension parts are respectively arranged at the second ends of the first long rod and the second long rod, and the pressing block is slidably arranged on the extension parts.
[0012] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, the pressing block is provided with a guide rod. The guide rod is hinged to the extension part through a connecting rod, the extension part is provided with a guide sleeve, and the guide rod passes through the guide sleeve.
[0013] For the laser welding device used in the production of powder recycling machines according to the embodiments of the present application, the laser welding mechanism further includes a solder feeding assembly. The solder feeding assembly includes a material tray, a wire routing part and a wire outlet head. The material tray is arranged at the bottom of the multi-axis manipulator, the wire routing part is arranged in the middle of the multi-axis manipulator, the wire outlet head is arranged on one side of the welding head, and the solder on the material tray passes through the wire routing part and exits from the wire outlet head.
[0014] According to the laser welding device for powder recovery machine production described in the embodiment of the present application, the wiring part includes a mounting plate, a first wiring wheel and a second wiring wheel, the mounting plate is arranged on the multi-axis manipulator, the first wiring wheel is rotatably arranged on the mounting plate, the second wiring wheel is arranged above the first wiring wheel, and the second wiring wheel cooperates with the first wiring wheel to transport the solder.
[0015] According to the laser welding device for powder recovery machine production described in the embodiment of the present application, the mounting plate is provided with a driving member, and the driving member is connected to the first wiring wheel through a gear set.
[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions of the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic structural diagram of a laser welding device for producing a powder recovery machine according to an embodiment of the present application;
[0019] Figure 2 This is a schematic diagram of the structure of the laser welding mechanism hidden in the laser welding device for powder recovery machine production according to the embodiment of the present application;
[0020] Figure 3 This is a schematic diagram of the use structure of the positioning tooling of the laser welding device for the production of the powder recovery machine according to the embodiment of the present application;
[0021] Figure 4 This is a schematic diagram of the installation structure of the positioning block in the laser welding device for the production of the powder recovery machine according to the embodiment of the present application;
[0022] Figure 5 This is a schematic structural diagram of a positioning tool in a laser welding device for production of a powder recovery machine according to an embodiment of the present application;
[0023] Figure 6 This is a structural schematic diagram of the laser welding mechanism in the laser welding device for producing a powder recovery machine according to an embodiment of the present application.
[0024] Description of reference numerals:
[0025] Workbench 100; positioning tooling 200; base 210; mounting hole 211; spring 212; first long rod 213; second long rod 214; first short rod 215; second short rod 216; extension part 217; guide sleeve 218; positioning block 220; mounting rod 221; pin 230; pressing block 240; guide rod 241; connecting rod 242; multi-axis manipulator 310; welding head 320; material tray 330; wire routing part 340; wire outlet 350; mounting plate 360; first wire wheel 370; second wire wheel 380; gear set 390; door frame 410; connecting seat 420. Detailed implementation manners
[0026] The embodiments of the present application will be described in detail below. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and should not be construed as a limitation to the present application.
[0027] In the description of the present application, it should be understood that for the orientation description, such as the orientation or positional relationship indicated by up, down, front, back, left, right, etc., is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0028] In the description of the present application, the meaning of several is one or more, the meaning of multiple is more than two, and understandings such as greater than, less than, exceeding, etc. do not include the present number, and understandings such as above, below, within, etc. include the present number. If there is a description of first and second, it is only for the purpose of distinguishing technical features and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.
[0029] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation, connection and coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific situations.
[0030] Refer to Figures 1 to 6, an embodiment of the present application provides a laser welding device for powder recovery machine production, including: a workbench 100; a positioning tooling 200 disposed on the workbench 100, the positioning tooling 200 includes a base 210, a positioning block 220 and a plug pin 230, the base 210 is disposed on the workbench 100, the base 210 is in a rectangular frame structure, the positioning block 220 is disposed on the base 210, the positioning block 220 is used to abut against the side wall of the door frame 410, and the plug pin 230 is used to positionally connect the connecting seat 420 and the door frame 410; a laser welding mechanism, including a multi-axis manipulator 310 and a welding head 320, the multi-axis manipulator 310 is disposed on one side of the workbench 100, the welding head 320 is disposed on the multi-axis manipulator 310, and the welding head 320 is used to weld and fix the connecting seat 420 and the door frame 410.
[0031] During operation, place the door frame 410 on the base 210 so that the positioning block 220 abuts against the side wall of the door frame 410 to achieve the positioning and fixing of the door frame 410; subsequently, place the connecting seat 420 on the door frame 410, and then positionally fix the connecting seat 420 to the door frame 410 through the plug pin 230; finally, drive the welding head 320 to move through the multi-axis manipulator 310 to weld and fix the connecting seat 420 and the door frame 410. By using the above-mentioned positioning tooling 200 to position and fix the door frame 410 and the connecting seat 420, the structure is simple, the operation is convenient, the work efficiency is improved, and the welding quality is improved; by using the multi-axis manipulator 310 to drive the welding head 320 to move to achieve welding, welding at different positions and angles can be realized, the overall occupied area is reduced, and the structure is reasonable and compact.
[0032] Refer to Figures 1 to 4 , wherein, the base 210 is provided with a mounting hole 211, a spring 212 is disposed in the mounting hole 211, the positioning block 220 is provided with a mounting rod 221, the mounting rod 221 is slidably matched with the mounting hole 211, and the mounting rod 221 abuts against the spring 212. Under normal circumstances, the distance between the positioning blocks 220 on both sides of the base 210 is less than the length of both sides of the corresponding door frame 410. When it is necessary to place the door frame 410 on the base 210, the positioning block 220 slides along the mounting hole 211 to adjust the position of the positioning block 220, so as to facilitate the placement of the door frame 410. At this time, the spring 212 is in a stretched state, so that the positioning block 220 tightly presses against the side wall of the door frame 410, thereby realizing the positioning and fixing of the door frame 410. By adopting the above structure, the stability of the door frame 410 can be improved, and the welding quality can be guaranteed. Further, a first protection pad is disposed between the base 210 and the door frame 410, and a second protection pad is disposed between the positioning block 220 and the door frame 410, so as to prevent the door frame 410 from being scratched and ensure the product quality.
[0033] Refer to Figures 1 to 5, in this embodiment, the base 210 includes a first long rod 213, a second long rod 214, a first short rod 215, and a second short rod 216. The first long rod 213 and the second long rod 214 are arranged at intervals. The two ends of the first short rod 215 are respectively connected to the first end of the first long rod 213 and the first end of the second long rod 214. The two ends of the second short rod 216 are respectively connected to the second end of the first long rod 213 and the second end of the second long rod 214, and are positioned on the outer side of the first long rod 213, the second long rod 214, and the first short rod 215. By positioning and fixing three sides of the door frame 410 with the positioning block 220, the stability and accuracy of the positioning can be improved, and the welding quality can be improved.
[0034] Referring to Figures 1 to 5 , in some embodiments of the present application, the positioning tooling 200 further includes a pressing block 240. The pressing block 240 is slidably arranged on the side of the second short rod 216 away from the first short rod 215, and the pressing block 240 slides to press against the side wall of the door frame 410. By cooperating the pressing block 240 with the positioning block 220 to position and fix the four sides of the door frame 410, the stability and accuracy of the positioning are further improved. It can be imagined that extension parts 217 are both extended at the second ends of the first long rod 213 and the second long rod 214, and the pressing block 240 is slidably arranged on the extension parts 217. Among them, the pressing block 240 is provided with a guide rod 241. The guide rod 241 is hinged to the extension part 217 through a connecting rod 242. The extension part 217 is provided with a guide sleeve 218, and the guide rod 241 passes through the guide sleeve 218. When the connecting rod 242 moves, it drives the guide rod 241 to slide along the guide sleeve 218, so that the pressing block 240 approaches or moves away from the door frame 410. The structure is simple and the operation is convenient.
[0035] It should be noted that the pressing block 240 can also be connected with a cylinder, and the cylinder drives the pressing block 240 to move, so that the pressing block 240 approaches or moves away from the door frame 410. The structure is simple and the work is stable.
[0036] Referring to Figure 1 and Figure 6In some embodiments of the present application, the laser welding mechanism further includes a solder feeding assembly, which includes a material tray 330, a wire routing portion 340, and a wire outlet head 350. The material tray 330 is disposed at the bottom of the multi-axis manipulator 310, the wire routing portion 340 is disposed in the middle of the multi-axis manipulator 310, and the wire outlet head 350 is disposed on one side of the welding head 320. The solder on the material tray 330 passes through the wire routing portion 340 and passes out from the wire outlet head 350. Specifically, the wire routing portion 340 includes a mounting plate 360, a first wire routing wheel 370, and a second wire routing wheel 380. The mounting plate 360 is disposed on the multi-axis manipulator 310, the first wire routing wheel 370 is rotatably disposed on the mounting plate 360, the second wire routing wheel 380 is disposed above the first wire routing wheel 370, and the second wire routing wheel 380 cooperates with the first wire routing wheel 370 to transport solder. During operation, the first wire wheel 370 and the second wire wheel 380 cooperate to transport solder, so that the solder passes through the wire outlet head 350, and then the door frame 410 and the connecting seat 420 are welded under the action of the solder head. The structure is simple and the operation is easy.
[0037] Reference Figure 1 and Figure 6 , wherein the first wire-walking wheel 370 and the second wire-walking wheel 380 are provided with two groups, thereby improving the stability of transportation. Further, the mounting plate 360 is provided with a driving member, and the driving member is connected to the first wire-walking wheel 370 through a gear set 390. Specifically, the gear set 390 includes a driving wheel and a driven wheel, the driving wheel is connected to the driving member, the driven wheel is coaxially arranged with the first wire-walking wheel 370, and the driven wheel is meshed and connected with the driving wheel. The driving member drives the driving wheel to rotate to drive the driven wheel to rotate, thereby realizing the rotation of the first wire-walking wheel 370, and then realizing the cooperation of the first wire-walking wheel 370 and the second wire-walking wheel 380 to transport solder. By adopting the above structure, the driving member can simultaneously drive the two groups of first wire-walking wheels 370 to rotate, reducing the power setting and saving costs.
[0038] Of course, the driving member can also be connected to the two groups of first routing wheels 370 in a one-to-one correspondence. Technical personnel in this field can make a reasonable choice based on actual conditions, and this application does not impose any restrictions on this.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0040] The embodiments of the present application have been described in detail above in conjunction with the accompanying drawings. However, the present application is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present application within the scope of knowledge possessed by those of ordinary skill in the art.
Claims
1. Laser welding device for powder recovery machine production, characterized in that: include: Workbench; A positioning tool is arranged on the workbench, and the positioning tool comprises a base, a positioning block and a latch. The base is arranged on the workbench, and the base is in a rectangular frame structure. The positioning block is arranged on the base, and the positioning block is used to abut against the side wall of the door frame. The latch is used to position and connect the connecting seat and the door frame; The laser welding mechanism comprises a multi-axis manipulator and a welding head, wherein the multi-axis manipulator is arranged at one side of the workbench, and the welding head is arranged at the multi-axis manipulator, and the welding head is used to weld and fix the connecting seat and the door frame.
2. The laser welding device for powder recovery machine production according to claim 1, characterized in that: The base is provided with a mounting hole, a spring is provided in the mounting hole, the positioning block is provided with a mounting rod, the mounting rod is slidably matched with the mounting hole, and the mounting rod abuts against the spring.
3. The laser welding device for powder recovery machine production according to claim 2, characterized in that: A first protection pad is arranged between the base and the door frame, and a second protection pad is arranged between the positioning block and the door frame.
4. The laser welding device for powder recovery machine production according to claim 1, characterized in that: The base includes a first long rod, a second long rod, a first short rod and a second short rod. The first long rod and the second long rod are arranged in an alternating pattern. Two ends of the first short rod are respectively connected to the first end of the first long rod and the first end of the second long rod. Two ends of the second short rod are respectively connected to the second end of the first long rod and the second end of the second long rod. The positioning is set on the outward side of the first long rod, the second long rod and the first short rod.
5. The laser welding device for powder recovery machine production according to claim 4, characterized in that: The positioning tool also includes a pressing block, which is slidably arranged on a side of the second short rod away from the first short rod, and the pressing block slides to press the side wall of the door frame.
6. The laser welding device for powder recovery machine production according to claim 5, characterized in that: The second end of the first long rod and the second end of the second long rod are both extended with an extension portion, and the pressing block is slidably disposed on the extension portion.
7. The laser welding device for powder recovery machine production according to claim 6, characterized in that: The pressing block is provided with a guide rod, the guide rod is hingedly arranged on the extension part through a connecting rod, the extension part is provided with a guide sleeve, and the guide rod is penetrated by the guide sleeve.
8. The laser welding device for powder recovery machine production according to claim 1, characterized in that: The laser welding mechanism also includes a solder feeding assembly, which includes a material tray, a wiring portion and a wire outlet head. The material tray is arranged at the bottom of the multi-axis manipulator, the wiring portion is arranged in the middle of the multi-axis manipulator, and the wire outlet head is arranged on one side of the welding head. The solder on the material tray passes through the wiring portion and out of the wire outlet head.
9. The laser welding device for powder recovery machine production according to claim 8, characterized in that: The wiring part includes a mounting plate, a first wiring wheel and a second wiring wheel. The mounting plate is arranged on the multi-axis manipulator. The first wiring wheel is rotatably arranged on the mounting plate. The second wiring wheel is arranged above the first wiring wheel. The second wiring wheel cooperates with the first wiring wheel to transport the solder.
10. The laser welding device for powder recovery machine production according to claim 9, characterized in that: The mounting plate is provided with a driving member, and the driving member is transmission-connected to the first routing wheel via a gear set.