Non-standard customized industrial aluminum automatic processing machine

Abstract

The utility model relates to a non-standard customized industrial aluminum automatic processing machine which comprises a machine frame, a feeding mechanism and an auxiliary clamp are arranged on one side of the upper end of the machine frame, a discharging mechanism is arranged on the other side of the upper end of the machine frame, a working table plate is arranged between the feeding mechanism and the discharging mechanism, and a material channel and a positioning clamping mechanism are arranged on the working table plate in the length direction of the machine frame. A saw cutting mechanism, a punching mechanism and a milling unit are arranged on the working table plate, the milling unit comprises at least one milling mechanism, and punching, milling and cutting-off machining are completed in the profile conveying process. The automatic punching and milling machine has the advantages of reasonable structural layout, high automation degree, integrated design of cutting, punching and milling procedures, high machining efficiency, high machining precision and the like.

Description

Technical Field:

[0001] The utility model relates to the technical field of industrial aluminum profile automatic processing equipment, in particular to a non-standard customized industrial aluminum automatic processing machine. Background Art:

[0002] Industrial aluminum profiles are alloy materials mainly composed of aluminum. Aluminum rods are melted and extruded to obtain aluminum materials with different cross-sectional shapes. According to the different proportions of added alloys, the mechanical properties and application fields of the produced industrial aluminum profiles are also different. Industrial aluminum profiles are widely used in fields such as construction, electronic and electrical industries, transportation industries, and industrial manufacturing industries.

[0003] In order to meet the unique needs of users, it is necessary to carry out directional design, research and development, and manufacture personalized products. Correspondingly, it is also necessary to carry out non-standard customized processing of industrial aluminum profiles. As Figure 12 shown, it is a user-customized industrial aluminum profile. According to the design requirements, not only fixed-length cutting is required, but also holes and / or grooves usually need to be processed, as well as chamfering treatment of the holes. The existing technology usually adopts multiple processes and multiple devices to carry out step by step for the processing of the above-mentioned industrial aluminum profiles. For example, a cutting machine is used for cutting, and a drill milling machine is used for hole processing. Although customized processing can also be achieved, it usually requires the cooperation of multiple devices to complete. It not only occupies a large floor space, but also requires the transfer and disassembly of profiles, with a high overall labor intensity and low production efficiency. Therefore, it is necessary to design an integrated and automated processing device according to the customized requirements to significantly improve the production efficiency.

[0004] It should be noted that the above content belongs to the technical cognition scope of the utility model person and does not necessarily constitute the prior art. Content of the Utility Model:

[0005] The purpose of the utility model is to solve the problems existing in the prior art, and provide a non-standard customized industrial aluminum automatic processing machine, which has the advantages of reasonable structural layout, high automation degree, integrated design of cutting, punching, milling, etc., high processing efficiency, and high processing accuracy.

[0006] The utility model realizes the above purpose by adopting the following technical solutions:

[0007] Non-standard customized industrial aluminum automatic processing machine, including a frame. On one side of the upper end of the frame, there is a feeding mechanism, and on the other side, there is a discharging mechanism. At one end of the frame where the feeding mechanism is located, there is an auxiliary fixture. Between the feeding mechanism and the discharging mechanism, there is a workbench plate. Along the length direction of the frame on the workbench plate, there is a material channel. On the workbench plate, there is a positioning and clamping mechanism that cooperates with the material channel to position and clamp the profile. On the workbench plate, there are respectively a sawing mechanism, a punching mechanism, and a milling unit. The milling unit includes at least one milling mechanism. The profile completes punching, milling, and cutting processes during transportation.

[0008] The auxiliary fixture includes a mounting plate arranged on the frame. On the mounting plate, there are an auxiliary bottom plate and an auxiliary backing plate. The profile is placed on the auxiliary bottom plate. On the mounting plate, there is a cylinder mounting plate. Longitudinally arranged on the cylinder mounting plate is an auxiliary side clamping cylinder. On the auxiliary side clamping cylinder, there is an auxiliary side clamping plate. The auxiliary side clamping plate cooperates with the auxiliary backing plate to longitudinally clamp the profile. Vertically arranged on the mounting plate is an auxiliary vertical plate. On the auxiliary vertical plate, there is a feeding opening for the profile to enter. Vertically arranged on the auxiliary vertical plate is an auxiliary downward pressing cylinder. On the auxiliary downward pressing cylinder, there is an auxiliary downward pressing plate. The auxiliary downward pressing plate cooperates with the auxiliary bottom plate to press the profile tightly. The auxiliary side clamping cylinder and the auxiliary downward pressing cylinder are respectively connected to the control system.

[0009] The feeding mechanism and the discharging mechanism are driven by electric slides. The electric slide includes a guide rail arranged along the length direction of the frame. On the guide rail, there is a slide plate. On one side of the slide plate, there is a lead screw nut seat. On the lead screw nut seat, there is a lead screw nut. On the lead screw nut, there is a lead screw. The two ends of the lead screw are respectively rotatably arranged. One end of the lead screw is connected to a servo motor through a coupling. The servo motor is connected to the control system. On the slide plate of the feeding mechanism, there is a feeding fixture. On the slide plate of the discharging mechanism, there is a floating discharging fixture.

[0010] The feeding fixture includes a feeding mounting plate arranged on the slide plate. Horizontally arranged on the feeding mounting plate are a bottom plate A and a backing plate A. Longitudinally arranged on the slide plate is a side clamping cylinder A. On the side clamping cylinder A, there is a side clamping plate A. Longitudinally spaced on the slide plate are two columns A. On the columns A, there is an upper mounting plate A. Vertically arranged on the upper mounting plate A is a downward pressing cylinder A. The downward pressing cylinder A is connected to a downward pressing plate A. On the downward pressing plate A, there is a downward pressing block A. The side clamping cylinder A and the downward pressing cylinder A are respectively connected to the control system.

[0011] The floating discharging fixture includes floating columns diagonally arranged on the sliding plate. A floating plate is slidably arranged on the floating columns. Two floating driving cylinders are diagonally arranged on the floating plate. The piston rod of the floating driving cylinder is arranged on the sliding plate. A backing plate B is horizontally arranged on the floating plate. Two columns B are longitudinally arranged on the floating plate at intervals. An upper mounting plate B is arranged on the column B. A pressing cylinder B is vertically arranged on the upper mounting plate B. The pressing cylinder B is connected with a lower pressing plate B. A pressing block B is arranged on the lower pressing plate B. The floating driving cylinder and the pressing cylinder B are respectively connected with the control system.

[0012] The sawing mechanism includes a longitudinally arranged sawing guide rail. A sawing slide seat is arranged on the sawing guide rail. A sawing motor is arranged on the sawing slide seat. The sawing motor is connected with a saw blade. A sawing driving cylinder connected with the sawing slide seat is arranged on the frame. A sawing opening is arranged at the corresponding sawing position on the material channel. Sawing side clamping cylinders are longitudinally arranged on both sides of the saw blade. Sawing side clamping plates are arranged on the sawing side clamping cylinders. The sawing driving cylinder, the sawing motor and the sawing side clamping cylinders are respectively connected with the control system.

[0013] The punching mechanism includes punching bottom plates longitudinally arranged at intervals. Punching columns are vertically arranged at the four corners of the punching bottom plates. An upper punching plate is arranged at the upper ends of the four punching columns. A punching oil cylinder is vertically arranged on the upper punching plate. The piston rod of the punching oil cylinder is connected with a punching slide seat. The punching slide seat is slidably arranged on the punching columns. A punching tool holder is arranged at the lower end of the punching slide seat. At least one punching tool is arranged at the lower end of the punching tool holder. A punching die corresponding to the lower part of the punching tool is arranged on the workbench plate. The punching die is horizontally provided with a feeding channel matching the shape of the profile. The punching die is vertically provided with an avoidance opening for the punching tool to pass through. The punching oil cylinder is connected with a hydraulic station through an oil circuit. The hydraulic station and the punching oil cylinder are respectively connected with the control system.

[0014] The milling mechanism includes a three-axis motion platform, which includes a transversely arranged guide rail A, a slide A is provided on the guide rail A, a nut seat A and a nut A are provided at the lower end of the slide A, a screw A is provided on the nut A, the screw A is rotatably arranged through a seat bearing, the screw A is connected to a servo motor A arranged on the workbench through a coupling, a guide rail B is longitudinally arranged on the slide A, a slide B is provided on the guide rail B, a nut seat B and a nut B are provided at the upper and lower ends of the slide B, a screw B is provided on the nut B, the screw B is rotatably arranged through a seat bearing, the screw B is connected to a servo motor A arranged on the workbench through a coupling. The servo motor B on the slide A is connected, the slide B is provided with a stand, the stand is vertically provided with a guide rail C, the guide rail C is provided with a slide C, the rear end surface of the slide C is provided with a nut seat C and a nut C, the nut C is provided with a lead screw C, the lead screw C is rotatably arranged through a seat bearing, one end of the lead screw C is connected to the servo motor C arranged at the upper end of the stand through a coupling, the front end surface of the slide C is provided with a motor mounting plate, the motor mounting plate is vertically provided with a milling motor, the milling motor is provided with a milling tool, the servo motor A, servo motor B, servo motor C and milling motor are respectively connected to the control system.

[0015] The material channel includes multiple bottom plates arranged along the length direction of the frame, a back plate is provided at the rear side of the bottom plate, the positioning and clamping mechanism includes multiple positioning and clamping groups and a pressing group arranged at intervals, the positioning and clamping group includes a side clamping cylinder and a pull-down cylinder that work in cooperation with each other, the side clamping cylinder is longitudinally arranged on the working table, the side clamping cylinder is connected to the side clamping plate, and the side clamping plate cooperates with the back plate to clamp the profile longitudinally, the pull-down cylinder is vertically arranged on the working table and the piston rod thereon faces upward, the upper end of the piston rod is provided with a pull-down pressure plate, and the pull-down pressure plate cooperates with the bottom plate to vertically press the profile, the pressing group includes a pressing mounting seat arranged on the working table, the pressing mounting seat is arranged on a side close to the discharging mechanism, a pressing cylinder is vertically provided on the pressing mounting seat, a pressing block is provided on the pressing cylinder, and the pressing block vertically presses the profile, and the side clamping cylinder, the pull-down cylinder and the pressing cylinder are respectively connected to the control system.

[0016] A debris collection box A and a discharge channel A are provided below the sawing mechanism on the frame, a waste guide box is provided below the punching mechanism on the frame, and a debris collection box B and a discharge channel B are provided below the milling mechanism on the frame.

[0017] A protection frame is provided at the upper end of the frame, a protection door is provided on the protection frame, and transparent glass is provided on the protection door.

[0018] The control system comprises a control cabinet and an operating table arranged on a frame. A PLC controller is arranged in the control cabinet, and the PLC controller is connected to the operating table.

[0019] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0020] (1) By designing a feeding mechanism and a discharging mechanism, the purpose of "pulling forward and dragging backward" the profiles is realized, which has the advantages of high conveying efficiency and high precision, providing a basis for subsequent processing.

[0021] (2) The sawing, punching and milling are integratedly designed, and the above processes are completed during the conveying process of the profiles, realizing integrated and automated processing, and significantly improving the processing efficiency and precision. Description of the drawings:

[0022] Figure 1 It is a schematic structural diagram of the non-standard customized industrial aluminum automatic processing machine of the utility model;

[0023] Figure 2 It is a rear side view of the non-standard customized industrial aluminum automatic processing machine of the utility model;

[0024] Figure 3 It is a top view of the non-standard customized industrial aluminum automatic processing machine of the utility model;

[0025] Figure 4 It is a schematic structural diagram of the auxiliary fixture of the utility model;

[0026] Figure 5 It is a schematic structural diagram of the feeding mechanism of the utility model;

[0027] Figure 6 It is a schematic structural diagram of the discharging mechanism of the utility model;

[0028] Figure 7 It is a schematic structural diagram of the sawing mechanism, punching mechanism and milling mechanism of the utility model;

[0029] Figure 8 It is a schematic structural diagram of the sawing mechanism, punching mechanism and milling mechanism of the utility model from another perspective;

[0030] Figure 9 It is a partial structural diagram of the milling mechanism of the utility model;

[0031] Figure 10 It is a schematic structural diagram of the existing industrial aluminum profiles;

[0032] Figure 11 It is a schematic structural diagram of the industrial aluminum profiles after processing;

[0033] Figure 12 It is Figure 11 A-A sectional view of;

[0034] In the figure, 1 is the frame, 2 is the auxiliary fixture, 201 is the mounting plate, 202 is the auxiliary base plate, 203 is the auxiliary backrest plate, 204 is the cylinder mounting plate, 205 is the auxiliary side clamping cylinder, 206 is the auxiliary side clamping plate, 207 is the auxiliary vertical plate, 208 is the feeding opening, 209 is the auxiliary downward pressing cylinder, 210 is the auxiliary downward pressing plate, 3 is the feeding mechanism, 4 is the workbench plate, 5 is the sawing mechanism, 501 is the sawing guide rail, 502 is the sawing slide block, 503 is the sawing motor, 504 is the saw blade, 505 is the sawing driving cylinder, 506 is the sawing opening, 507 is the sawing side clamping cylinder, 508 is the sawing side clamping plate, 6 is the punching mechanism, 601 is the punching base plate, 602 is the punching column, 603 is the punching top plate, 604 is the punching oil cylinder, 605 is the punching slide block, 606 is the punching tool holder, 607 is the punching tool, 608 is the punching die, 609 is the feeding channel, 610 is the avoidance opening, 7 is the milling mechanism, 701 is the guide rail A, 702 is the slide block A, 703 is the nut seat A, 704 is the nut A, 705 is the lead screw A, 706 is the servo motor A, 707 is the guide rail B, 708 is the slide block B, 709 is the nut seat B, 710 is the nut B, 711 is the lead screw B, 712 is the servo motor B, 713 is the vertical seat, 714 is the guide rail C, 715 is the slide block C, 716 is the nut seat C, 717 is the nut C, 718 is the lead screw C, 719 is the servo motor C, 720 is the motor mounting plate, 721 is the milling motor, 722 is the milling tool, 8 is the discharging mechanism, 9 is the positioning and clamping mechanism, 901 is the side clamping cylinder, 902 is the downward pulling cylinder, 903 is the side clamping plate, 904 is the downward pulling plate, 905 is the downward pressing mounting seat, 906 is the downward pressing cylinder, 907 is the downward pressing block, 10 is the material channel, 1001 is the base plate, 1002 is the backrest plate, 11 is the electric slide table, 1101 is the guide rail, 1102 is the slide plate, 1103 is the nut seat, 1104 is the nut, 1105 is the lead screw, 1106 is the servo motor, 12 is the feeding fixture, 1201 is the feeding mounting plate, 1202 is the base plate A, 1203 is the backrest plate A, 1204 is the side clamping cylinder A, 1205 is the side clamping plate A, 1206 is the column A, 1207 is the upper mounting plate A, 1208 is the downward pressing cylinder A, 1209 is the downward pressing plate A, 1210 is the downward pressing block A, 13 is the floating feeding fixture, 1301 is the floating column, 1302 is the floating plate, 1303 is the floating driving cylinder, 1304 is the backrest plate B, 1305 is the column B, 1306 is the upper mounting plate B, 1307 is the downward pressing cylinder B, 1308 is the downward pressing plate B, 1309 is the downward pressing block B, 14 is the discharge channel A, 15 is the waste export box, 16 is the discharge channel B, 17 is the protective frame, 18 is the protective door, 19 is the transparent glass, 20 is the control system, 2001 is the control cabinet, 2002 is the operating platform, 21 is the profile. Specific implementation method:

[0035] In order to more clearly illustrate the overall concept of the present utility model, the following will be described in detail by way of examples in conjunction with the accompanying drawings of the specification.

[0036] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present utility model is not limited by the specific embodiments disclosed below.

[0037] Each embodiment in this specification is described in a progressive manner. For the same or similar parts among the embodiments, reference may be made to each other. The key point of each embodiment is to illustrate the differences from other embodiments.

[0038] In the present utility model, terms such as "lateral", "longitudinal", "vertical", "A", "B", etc. are only used for descriptive purposes based on the drawings and cannot be construed as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.

[0039] In the present utility model, unless otherwise clearly specified and defined, terms such as "provided with", "set", "connected", "communicated" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Such as Figures 1-9As shown in the figure, the non-standard customized industrial aluminum automatic processing machine includes a frame 1. On one side of the upper end of the frame 1, a feeding mechanism 3 is provided, and on the other side, a discharging mechanism 8 is provided. At one end of the frame 1 where the feeding mechanism 3 is provided, an auxiliary fixture 2 is provided. The auxiliary fixture 2 cooperates with the feeding mechanism 3 to continuously feed materials. Between the feeding mechanism 3 and the discharging mechanism 8, a workbench plate 4 is provided. Along the length direction of the frame 1 on the workbench plate 4 (the feeding direction of the profile 21 is the same as the length direction of the frame 1), a material channel 10 is provided. On the workbench plate 4, a positioning and clamping mechanism 9 is also provided to cooperate with the material channel 10 to position and clamp the profile 21 (here, the profile 21 mainly refers to industrial aluminum profiles). On the workbench plate 4, a sawing mechanism 5, a punching mechanism 6, and a milling unit are respectively provided (the relative positions of the sawing mechanism 5, the punching mechanism 6, and the milling unit can be adjusted accordingly according to actual processing requirements. Preferably, the sawing mechanism 5, the punching mechanism 6, and the milling unit are arranged in sequence along the profile feeding direction. The installation positions and process sequences can be different. For example, punching can be done first, then the punching can be chamfered with the milling mechanism 7, and finally sawing (fixed-length cutting) processing). The milling unit includes at least one milling mechanism 7. Here, in addition to chamfering the punched holes, the milling mechanism 7 can also perform operations such as milling grooves and milling holes, which can be adjusted accordingly according to actual needs. A plurality of milling mechanisms 7 are arranged at intervals along the length direction of the frame 1 (during actual operation, in order to further improve the milling efficiency, a plurality of milling mechanisms 7 can be set. For example, each milling mechanism 7 can separately mill the chamfer of a punched hole). The feeding mechanism 3 and the discharging mechanism 8 use an electric slide table 11 and the fixture thereon to clamp and convey the profile 21. The sawing mechanism 5 is used to cut off the profile 21. The punching mechanism 6 punches holes in the profile 21. The milling mechanism 7 is used for milling the profile 21. The profile completes punching, milling, and cutting (sawing) processing during the conveying process. The auxiliary fixture 2, the positioning and clamping mechanism 9, the feeding mechanism 3, the sawing mechanism 5, the punching mechanism 6, the milling mechanism 7, and the discharging mechanism 8 are respectively connected to the control system 20. By designing the feeding mechanism 3 and the discharging mechanism 8, the purpose of "pulling forward and dragging backward" for the profile 21 is realized, which has the advantages of high conveying efficiency and high precision, providing a precise and reliable basis for subsequent processing. The sawing, punching, and milling are integratedly designed, and the above processes are completed during the conveying process of the profile 21, realizing integrated and automated processing, significantly improving the processing efficiency and precision. It should be noted that the punching here not only includes round holes, but also can be elliptical holes, rectangular holes, etc. In actual application, the punching tool 607 and the punching die 608 can be designed according to requirements.

[0041] The auxiliary fixture 2 includes a mounting plate 201 provided on the frame 1. An auxiliary bottom plate 202 and an auxiliary abutting plate 203 are provided on the mounting plate 201. The profile 21 is placed on the auxiliary bottom plate 202. A cylinder mounting plate 204 is provided on the mounting plate 201. An auxiliary side clamping cylinder 205 is longitudinally provided on the cylinder mounting plate 204. An auxiliary side clamping plate 206 is provided on the auxiliary side clamping cylinder 205. The auxiliary side clamping plate 206 cooperates with the auxiliary abutting plate 203 to longitudinally clamp the profile 21. An auxiliary vertical plate 207 is vertically provided on the mounting plate 201. A feeding opening 208 for the profile 21 to enter is provided on the auxiliary vertical plate 207. An auxiliary downward pressing cylinder 209 is vertically provided on the auxiliary vertical plate 207. An auxiliary downward pressing plate 210 is provided on the auxiliary downward pressing cylinder 209. The auxiliary downward pressing plate 210 cooperates with the auxiliary bottom plate 202 to press the profile 21 tightly. The auxiliary side clamping cylinder 205 and the auxiliary downward pressing cylinder 209 are respectively connected to the control system 20. The design of the auxiliary fixture 2 can realize the lateral clamping and vertical pressing of the profile 21, and at the same time, it can cooperate with the feeding mechanism 3 to realize the continuous cyclic conveying of the profile.

[0042] The feeding mechanism 3 and the discharging mechanism 8 are driven by an electric slide table 11. The electric slide table 11 includes a guide rail 1101 arranged along the length direction of the frame 1. A slide plate 1102 is provided on the guide rail 1101. A lead screw nut seat 1103 is provided on one side of the slide plate 1102. A lead screw nut 1104 is provided on the lead screw nut seat 1103. A lead screw 1105 is provided on the lead screw nut 1104. Both ends of the lead screw 1105 are rotatably arranged through pedestal bearings. One end of the lead screw 1105 is connected to a servo motor 1106 through a coupling. The servo motor 1106 is connected to the control system 20. A feeding fixture 12 is provided on the slide plate 1102 of the feeding mechanism 3. A floating discharging fixture 13 is provided on the slide plate 1102 of the discharging mechanism 8. The electric slide table 11 has the advantages of high transmission efficiency and high precision, and the technology is relatively mature. In this application, the principle of the electric slide table 11 is mainly adopted for the layout of the structural dimensions and applied to this application to realize the precise and efficient conveying of the profile 21.

[0043] The feeding fixture 12 includes a feeding mounting plate 1201 arranged on the slide plate 1102. A bottom plate A 1202 and a backing plate A 1203 are transversely arranged on the feeding mounting plate 1201. A side clamping cylinder A 1204 is longitudinally arranged on the slide plate 1202. A side clamping plate A 1205 is arranged on the side clamping cylinder A 1204. Two columns A 1206 are longitudinally arranged at intervals on the slide plate 1102. An upper mounting plate A 1207 is arranged on the column A 1206. A downward pressing cylinder A 1208 is vertically arranged on the upper mounting plate A 1207. The downward pressing cylinder A 1208 is connected with a lower pressing plate A 1209. A downward pressing block A 1210 is arranged on the lower pressing plate A 1209. The side clamping cylinder A 1204 and the downward pressing cylinder A 1208 are respectively connected with the control system 20. The feeding fixture 12 is used to accurately and reliably clamp the profile 21, and cooperate with the electric sliding table 11 to realize feeding.

[0044] The floating discharging fixture 13 includes floating columns 1301 diagonally arranged on the slide plate 1102. A floating plate 1302 is slidably arranged on the floating columns 1301. Two floating driving cylinders 1303 are diagonally arranged on the floating plate 1302. The piston rods of the floating driving cylinders 1303 are arranged on the slide plate 1102. A backing plate B 1304 is transversely arranged on the floating plate 1302. Two columns B 1305 are longitudinally arranged at intervals on the floating plate 1302. An upper mounting plate B 1306 is arranged on the column B 1305. A downward pressing cylinder B 1307 is vertically arranged on the upper mounting plate B 1306. The downward pressing cylinder B 1307 is connected with a lower pressing plate B 1308. A downward pressing block B 1309 is arranged on the lower pressing plate B 1308. The floating driving cylinders 1303 and the downward pressing cylinder B 1308 are respectively connected with the control system 20. The advantages of using the floating discharging fixture 13 are not only that it can clamp the profile 21, but also that when resetting (that is, when clamping the next profile 21 after exporting one profile 21), the floating plate 1302 can descend to keep a distance from the lower end of the profile 21 being processed, avoiding interference or bottom friction with the profile 21 being processed, which helps to improve the processing accuracy of the profile 21.

[0045] The sawing mechanism 5 includes a longitudinally arranged sawing guide rail 501. A sawing slide seat 502 is arranged on the sawing guide rail 501. A sawing motor 503 is arranged on the sawing slide seat 502. The sawing motor 503 is connected with a saw blade 504. A sawing driving cylinder 505 connected with the sawing slide seat 502 is arranged on the frame 1. A sawing opening 506 corresponding to the sawing position is arranged on the material channel 10. Sawing side clamping cylinders 507 are longitudinally arranged on both sides of the saw blade 504. Sawing side clamping plates 508 are arranged on the sawing side clamping cylinders 507. The sawing driving cylinder 505, the sawing motor 503, and the sawing side clamping cylinders 507 are respectively connected with the control system 20. The profile 21 is cut off.

[0046] The punching mechanism 6 includes two longitudinally spaced punching bottom plates 601. Punching columns 602 are respectively arranged at the four corners of the punching bottom plates 601. A punching top plate 603 is arranged at the upper ends of the four punching columns 602. A punching oil cylinder 604 is vertically arranged on the punching top plate 603. A piston rod of the punching oil cylinder 604 is connected with a punching slide block 605. The punching slide block 605 is slidably arranged on the punching columns 602. A punching tool holder 606 is arranged at the lower end of the punching slide block 605. At least one punching tool 607 is arranged at the lower end of the punching tool holder 606. A punching die 608 is arranged on the workbench plate 4 corresponding to the lower part of the punching tool 607. The punching die 608 is horizontally provided with a feeding channel 609 matching the shape of the profile 21. The punching die 608 is vertically provided with an avoidance opening 610 for the punching tool 607 to pass through. The punching oil cylinder 604 is connected with a hydraulic station through an oil circuit. The hydraulic station and the punching oil cylinder 604 are respectively connected with a control system 20. Hydraulic drive is adopted for punching, which has the advantages of large driving force and high punching efficiency.

[0047] The milling mechanism 7 includes a three-axis motion platform. The three-axis motion platform includes a horizontally arranged guide rail A701. A slide block A702 is provided on the guide rail A701. A nut seat A703 and a nut A704 are provided at the lower end of the slide block A702. A lead screw A705 is provided on the nut A704. The lead screw A705 is rotatably arranged through a pedestal bearing. The lead screw A705 is connected to a servo motor A706 arranged on the workbench plate 4 through a coupling. A vertically arranged guide rail B707 is provided on the slide block A702. A slide block B708 is provided on the guide rail B707. A nut seat B709 and a nut B710 are provided at the upper and lower ends of the slide block B708. A lead screw B711 is provided on the nut B710. The lead screw B711 is rotatably arranged through a pedestal bearing. The lead screw B711 is connected to a servo motor B712 arranged on the slide block A702 through a coupling. A vertical seat 713 is provided on the slide block B708. A vertically arranged guide rail C714 is provided on the vertical seat 713. A slide block C715 is provided on the guide rail C714. A nut seat C716 and a nut C717 are provided on the rear end face of the slide block C715. A lead screw C718 is provided on the nut C717. The lead screw C718 is rotatably arranged through a pedestal bearing. One end of the lead screw C718 is connected to a servo motor C719 arranged at the upper end of the vertical seat 713 through a coupling. A motor mounting plate 720 is provided on the front end face of the slide block C715. A milling motor 721 is vertically provided on the motor mounting plate 720. A milling cutter 722 is provided on the milling motor 721. The servo motor A706, the servo motor B712, the servo motor C719, and the milling motor 721 are respectively connected to the control system 20. First, the three-axis motion platform can realize the translational adjustment in three directions in space, and thus can meet the requirements of most profiles for the processing position. Second, the motion in each direction adopts a servo lead screw drive, which has the advantages of high transmission efficiency and high running accuracy, ensuring accurate and efficient adjustment. To save costs, in practical applications, two milling mechanisms 7 can share one guide rail A701.

[0048] The material channel 10 includes a multi-section bottom plate 1001 arranged along the length direction of the frame 1, and a back plate 1002 is provided on the rear side of the bottom plate 1001. The positioning and clamping mechanism 9 includes a plurality of positioning and clamping groups arranged at intervals and a pressing group. The positioning and clamping group includes a side clamping cylinder 901 and a pull-down cylinder 902 that work together. The side clamping cylinder 901 is longitudinally arranged on the workbench 4, and the side clamping cylinder 901 is connected to a side clamping plate 903. The side clamping plate 903 cooperates with the back plate 1002 to clamp the profile 21 longitudinally. The pull-down cylinder 902 is vertically arranged on the workbench 4 and its The piston rod on the upper side faces upward, and a pull-down pressing plate 904 is provided at the upper end of the piston rod. The pull-down pressing plate 904 cooperates with the bottom plate 1001 to vertically press the profile 21. The pressing group includes a pressing mounting seat 905 provided on the workbench 4, and the pressing mounting seat 905 is provided on the side close to the discharging mechanism 8. A pressing cylinder 906 is vertically provided on the pressing mounting seat 905, and a pressing block 907 is provided on the pressing cylinder 906. The pressing block 907 vertically presses the profile 21. The side clamping cylinder 901, the pull-down cylinder 902 and the pressing cylinder 906 are respectively connected to the control system 20. By designing the material channel 10 and the positioning clamping mechanism 9, the positioning and clamping requirements of the profile 21 for milling processing can be met, ensuring that the profile 21 is reliably clamped during processing, which helps to improve the processing accuracy.

[0049] A debris collection box A and a discharge channel A14 are provided below the sawing mechanism 5 on the frame 1, a waste outlet box 15 is provided below the punching mechanism 6 on the frame 1, and a debris collection box B and a discharge channel B16 are provided below the milling mechanism 7 on the frame 1. It is convenient to timely discharge and collect the debris and waste generated during the processing to avoid adverse effects on the equipment.

[0050] A protective frame 17 is provided at the upper end of the frame 1, a protective door 18 is provided on the protective frame 17, and a transparent glass 19 is provided on the protective door 18. The actual use is safer and it is also convenient for maintenance.

[0051] The control system 20 includes a control cabinet 2001 and an operating console 2002 arranged on the rack 1 . A PLC controller is arranged in the control cabinet 2001 , and the PLC controller is connected to the operating console 2002 .

[0052] Instructions for use of this non-standard customized industrial aluminum automatic processing machine:

[0053] In practical applications, it is preferably to provide two punching tools 607 at the lower end of the punching tool holder 606 to punch two holes at a time, and correspondingly provide two milling mechanisms 7, with each milling mechanism 7 machining one punching hole, so as to further improve the processing efficiency. In addition, in practical applications, the control system needs to be programmed, and this part can be directly customized or entrusted to a third party to complete. Moreover, in practical applications, in order to be safer and more reliable, corresponding travel switches or position sensors can be designed for each movement stroke. This part is widely used in the machinery industry and belongs to the prior art, so it is not shown in the drawings.

[0054] Take the Figure 10 industrial aluminum profile as an example to illustrate the working process:

[0055] First, feed the profile 21 onto the auxiliary angle 2 and the feeding fixture 12. The feeding fixture 12 clamps the profile 21, and then the electric slide table 11 clamps the profile 21 for transportation. During the transportation process, the auxiliary fixture 2 releases the profile 21. When the electric slide table 11 resets, the feeding fixture 12 releases the profile 21, while the auxiliary fixture 2 clamps the profile 21. During the transportation of the profile 21, punching (which can be round holes, rectangular holes, oval holes, etc., designed according to actual requirements), milling (which can mill chamfers for the punched holes or can also mill grooves separately, etc., and this can be adjusted accordingly according to the processing requirements in practical applications), and sawing (when the profile is transported to the required length, sawing processing can be carried out to cut off the profile, and the cut profile is subsequently clamped and exported by the discharging mechanism) processes are completed. The floating discharging fixture 13 clamps the profile 21, and then the electric slide table 11 clamps the profile 21 and exports it. When the floating discharging fixture 13 resets, the floating plate 1302 descends a small distance to avoid interference with the profile 21 being processed. The structural diagram after processing is as shown in Figure 11 and 12 shown.

[0056] It should be particularly noted that the Figure 10 industrial aluminum profile is only a specific case given to illustrate the working principle of the technical solution of the present application, and does not mean that only this kind of industrial aluminum profile can be processed.

[0057] The above specific implementation manners cannot be used as a limitation to the protection scope of the present utility model. For those skilled in the art of this technology, any alternative improvement or transformation made to the implementation manners of the present utility model falls within the protection scope of the present utility model.

[0058] Where the present utility model is not described in detail, it is all well-known technology to those skilled in the art of this technology.

Claims

1. Non-standard customized industrial aluminum automatic processing machine, characterized by: It includes a frame, a feeding mechanism is provided on one side of the upper end of the frame, and a discharging mechanism is provided on the other side, an auxiliary clamp is provided on the end of the frame provided with the feeding mechanism, a workbench is provided between the feeding mechanism and the discharging mechanism, a material channel is provided on the workbench along the length direction of the frame, a positioning and clamping mechanism is provided on the workbench for cooperating with the material channel to position and clamp the profile, a sawing mechanism, a punching mechanism and a milling unit are respectively provided on the workbench, the milling unit includes at least one milling mechanism, and the profile completes punching, milling and cutting processing during the conveying process.

2. The non-standard customized industrial aluminum automatic processing machine according to claim 1 is characterized by: The auxiliary clamp includes a mounting plate arranged on the frame, an auxiliary base plate and an auxiliary supporting plate are provided on the mounting plate, the profile is placed on the auxiliary base plate, a cylinder mounting plate is provided on the mounting plate, an auxiliary side clamping cylinder is longitudinally provided on the cylinder mounting plate, an auxiliary side clamping cylinder is provided on the auxiliary side clamping cylinder, the auxiliary side clamping plate cooperates with the auxiliary supporting plate to longitudinally clamp the profile, an auxiliary vertical plate is vertically provided on the mounting plate, a feeding opening for the profile to enter is provided on the auxiliary vertical plate, an auxiliary downward pressing cylinder is vertically provided on the auxiliary vertical plate, an auxiliary downward pressing plate is provided on the auxiliary downward pressing cylinder, the auxiliary downward pressing plate cooperates with the auxiliary base plate to press the profile, and the auxiliary side clamping cylinder and the auxiliary downward pressing cylinder are respectively connected to the control system.

3. The non-standard customized industrial aluminum automatic processing machine according to claim 1 or 2 is characterized in that: The feeding mechanism and the discharging mechanism are driven by an electric slide, and the electric slide includes a guide rail arranged along the length direction of the frame, a slide plate is provided on the guide rail, a nut seat is provided on one side of the slide plate, a nut is provided on the nut seat, a lead screw is provided on the nut, both ends of the lead screw are rotatably arranged respectively, one end of the lead screw is connected to the servo motor through a coupling, and the servo motor is connected to the control system, a feeding clamp is provided on the slide plate of the feeding mechanism, and a floating discharging clamp is provided on the slide plate of the discharging mechanism.

4. The non-standard customized industrial aluminum automatic processing machine according to claim 3 is characterized by: The feeding fixture includes a feeding mounting plate arranged on a slide plate, a bottom plate A and a back plate A are transversely arranged on the feeding mounting plate, a side clamping cylinder A is longitudinally arranged on the slide plate, a side clamping plate A is arranged on the side clamping cylinder A, two columns A are longitudinally spaced apart on the slide plate, an upper mounting plate A is arranged on the column A, a downward pressure cylinder A is vertically arranged on the upper mounting plate A, the downward pressure cylinder A is connected to a downward pressure plate A, a downward pressure block A is arranged on the downward pressure plate A, and the side clamping cylinder A and the downward pressure cylinder A are respectively connected to a control system.

5. The non-standard customized industrial aluminum automatic processing machine according to claim 4 is characterized by: The floating discharge fixture includes a floating column diagonally arranged on a slide, a floating plate is slidably provided on the floating column, two floating drive cylinders are diagonally provided on the floating plate, the piston rod of the floating drive cylinder is arranged on the slide, a support plate B is horizontally provided on the floating plate, two columns B are longitudinally spaced apart on the floating plate, an upper mounting plate B is provided on the column B, a downward pressure cylinder B is vertically provided on the upper mounting plate B, the downward pressure cylinder B is connected to a downward pressure plate B, a downward pressure block B is provided on the downward pressure plate B, and the floating drive cylinder and the downward pressure cylinder B are respectively connected to a control system.

6. The non-standard customized industrial aluminum automatic processing machine according to claim 1 or 5, characterized in that: The sawing mechanism includes a longitudinally arranged sawing guide rail, a sawing slide is provided on the sawing guide rail, a sawing motor is provided on the sawing slide, a saw blade is connected to the sawing motor, a sawing drive cylinder connected to the sawing slide is provided on the frame, a sawing opening is provided on the material channel corresponding to the sawing position, and sawing side clamping cylinders are longitudinally provided on both sides of the saw blade, and sawing side clamping cylinders are provided on the sawing side clamping cylinders, and the sawing drive cylinder, the sawing motor and the sawing side clamping cylinders are respectively connected to the control system.

7. The non-standard customized industrial aluminum automatic processing machine according to claim 6 is characterized by: The punching mechanism includes a punching base plate arranged at longitudinal intervals, punching columns are vertically arranged at the four corners of the punching base plate, a punching top plate is arranged at the upper ends of the four punching columns, a punching cylinder is vertically arranged on the punching top plate, the piston rod of the punching cylinder is connected with a punching slide, the punching slide is slidably arranged on the punching column, a punching tool seat is arranged at the lower end of the punching slide, at least one punching tool is arranged at the lower end of the punching tool seat, a punching mold is arranged below the workbench corresponding to the punching tool, the punching mold is horizontally provided with a feeding channel matching the shape of the profile, the punching mold is vertically provided with an avoidance opening for the punching tool to pass through, the punching cylinder is connected to the hydraulic station through an oil circuit, and the hydraulic station and the punching cylinder are respectively connected to the control system.

8. The non-standard customized industrial aluminum automatic processing machine according to claim 1 or 7, characterized in that: The milling mechanism includes a three-axis motion platform, which includes a transversely arranged guide rail A, a slide A is provided on the guide rail A, a nut seat A and a nut A are provided at the lower end of the slide A, a screw A is provided on the nut A, the screw A is rotatably arranged through a seat bearing, the screw A is connected to a servo motor A arranged on the workbench through a coupling, a guide rail B is longitudinally arranged on the slide A, a slide B is provided on the guide rail B, a nut seat B and a nut B are provided at the upper and lower ends of the slide B, a screw B is provided on the nut B, the screw B is rotatably arranged through a seat bearing, the screw B is connected to a servo motor A arranged on the workbench through a coupling. The servo motor B on the slide A is connected, the slide B is provided with a stand, the stand is vertically provided with a guide rail C, the guide rail C is provided with a slide C, the rear end surface of the slide C is provided with a nut seat C and a nut C, the nut C is provided with a lead screw C, the lead screw C is rotatably arranged through a seat bearing, one end of the lead screw C is connected to the servo motor C arranged at the upper end of the stand through a coupling, the front end surface of the slide C is provided with a motor mounting plate, the motor mounting plate is vertically provided with a milling motor, the milling motor is provided with a milling tool, the servo motor A, servo motor B, servo motor C and milling motor are respectively connected to the control system.

9. The non-standard customized industrial aluminum automatic processing machine according to claim 8 is characterized by: The material channel includes multiple bottom plates arranged along the length direction of the frame, a back plate is provided at the rear side of the bottom plate, the positioning and clamping mechanism includes multiple positioning and clamping groups and a pressing group arranged at intervals, the positioning and clamping group includes a side clamping cylinder and a pull-down cylinder that cooperate with each other, the side clamping cylinder is longitudinally arranged on the working table, the side clamping cylinder is connected to the side clamping plate, and the side clamping plate cooperates with the back plate to clamp the profile longitudinally, the pull-down cylinder is vertically arranged on the working table and the piston rod thereon faces upward, the upper end of the piston rod is provided with a pull-down pressure plate, and the pull-down pressure plate cooperates with the bottom plate to vertically press the profile, the pressing group includes a pressing mounting seat arranged on the working table, the pressing mounting seat is arranged on a side close to the discharging mechanism, a pressing cylinder is vertically provided on the pressing mounting seat, a pressing block is provided on the pressing cylinder, and the pressing block vertically presses the profile, and the side clamping cylinder, the pull-down cylinder and the pressing cylinder are respectively connected to the control system.

10. The non-standard customized industrial aluminum automatic processing machine according to claim 9 is characterized in that: A debris collection box A and a discharge channel A are provided below the corresponding sawing mechanism on the frame, a waste export box is provided below the corresponding punching mechanism on the frame, and a debris collection box B and a discharge channel B are provided below the corresponding milling mechanism on the frame; a protective frame is provided at the upper end of the frame, a protective door is provided on the protective frame, and transparent glass is provided on the protective door; the control system includes a control cabinet and an operating table arranged on the frame, a PLC controller is provided in the control cabinet, and the PLC controller is connected to the operating table.

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