Vacuum damping machine bearing dismounting tool set

Abstract

The utility model discloses a vacuum damping machine bearing dismounting tool set, and relates to the field of vacuum damping machine bearing dismounting. The utility model provides a bearing dismounting tool set of a vacuum damping machine. The bearing dismounting tool set comprises a fixed rack, wherein the fixed rack is suitable for being connected with a bearing mounting machine body of the vacuum damping machine. A lifting mechanism is arranged in the fixed rack, and an abutting mechanism is arranged on the lifting mechanism. During use, the lifting mechanism drives the abutting mechanism to ascend and descend, and the abutting mechanism is suitable for abutting against the inner wall of the bearing. By arranging the lifting mechanism and the abutting mechanism, when the bearing is disassembled, the abutting mechanism can abut against the inner wall of the bearing, the bearing is lifted upwards through the lifting mechanism, and therefore safe, convenient and fast disassembly of the bearing in the vacuum damping machine is achieved.

Description

Technical Field

[0001] The utility model relates to the field of bearing removal of a vacuum conditioning machine, in particular to a bearing removal tool set for a vacuum conditioning machine. Background Technique

[0002] Tobacco leaf re-drying refers to the process of baking the preliminarily conditioned raw tobacco again. The main purpose is to adjust the moisture content of the tobacco leaves for safe storage.

[0003] In the process of tobacco leaf vacuum conditioning, an on-line continuous vacuum conditioning machine combines vacuum conditioning through a logistics conveying device to form an uninterrupted automatic production line. The functions of the on-line continuous vacuum conditioning machine are as follows: moderately increasing the temperature and moisture content of the tobacco slices, removing green and miscellaneous odors, loosening the tobacco slices, killing insect eggs, and providing suitable raw materials for the next process.

[0004] Since the tobacco leaf vacuum conditioning process is carried out in a completely vacuum, high-temperature, and high-humidity working environment, the working vacuum degree of the conditioning machine in the working state is ≤666 Pa, the working steam pressure is 0.8 - 1.1 MPa, and the relative humidity is not more than 80%. In the narrow space where the bearing of the vacuum conditioning machine is located, since the use state of the bearing of the vacuum conditioning machine cannot be observed, it often causes destructive damage to the bearing of the vacuum conditioning machine during the maintenance and removal period, that is, the bearing of the vacuum conditioning machine is scattered, and only the outer bearing ring of the bearing of the vacuum conditioning machine remains at the original bearing position, causing great difficulties in the maintenance of the equipment.

[0005] In addition, due to the narrow maintenance space and the lack of specific maintenance and removal tools during removal, violent disassembly is often used during maintenance, ultimately resulting in major equipment failures and major safety hazards. In the prior art, there is no corresponding special tool, and only rely on the personal maintenance skills of equipment maintenance personnel and the proficiency in equipment disassembly for disassembly. Two common methods are as follows;

[0006] (1) Equipment maintenance personnel use tools such as copper bars and hammers to impact the bearing at a 75° oblique angle in the working hole of the main transmission shaft at the rear end face of the bearing installation body of the conditioning machine with only 47 mm, which is only 100 mm away from the working surface of one side of the equipment, that is, the bearing installation body of the conditioning machine, on one side of the equipment working surface, so that the bearing embedded in the bearing installation body of the vacuum conditioning machine is destructively removed under the strong impact force. However, since this maintenance method is a fatal damage to the bearing, it often causes the bearing to be completely damaged, and only the bearing outer ring is stuck in the bearing installation body of the vacuum conditioning machine, thus increasing the maintenance difficulty. Therefore, there are major safety hazards, time-consuming and laborious, increasing production costs, and reducing the effective operation rate of the equipment.

[0007] (2) Equipment maintenance personnel use oxygen-acetylene to cut the bearings embedded in the bearing mounting body of the rehumidifier. First, because open flames (oxygen-acetylene) are used to repair equipment in the production area, safety hazards are increased to a certain extent. Secondly, the use of open flames (oxygen-acetylene) to repair equipment in the production area requires the completion of relevant open flame operation procedures, which invisibly increases the maintenance time of the equipment. Finally, when oxygen-acetylene is used to cut the bearings embedded in the bearing mounting body of the rehumidifier, the bearing mounting surface will be damaged to a certain extent. The high temperature flame generated during the open flame (oxygen-acetylene) cutting operation will also cause secondary annealing of the bearing mounting body of the rehumidifier, thereby affecting the service life of the equipment.

[0008] In summary, there is an urgent need for a bearing removal tool set that can be safe, convenient and quick. Utility Model Content

[0009] In order to solve the above problems, the utility model provides a vacuum rehumidification machine bearing disassembly tool set, which can safely, conveniently and quickly dismantle the bearings of the vacuum rehumidification machine.

[0010] The utility model provides a vacuum rehumidification machine bearing removal tool set, which includes a fixed frame, which is suitable for connecting with a bearing mounting body of the vacuum rehumidification machine. A lifting mechanism is arranged in the fixed frame, and a supporting mechanism is arranged on the lifting mechanism. When in use, the lifting mechanism drives the supporting mechanism to rise and fall, and the supporting mechanism is suitable for supporting the inner wall of the bearing.

[0011] In a feasible implementation, the lifting mechanism includes a lifting rod, a first lifting rod opening is provided in the fixed frame, and the lifting rod is arranged in the first lifting rod opening. The supporting mechanism is slidably connected to the lifting rod.

[0012] In a feasible implementation, the abutment mechanism includes a working frame, a second lifting rod opening is provided in the working frame, and the working frame is slidably connected to the lifting rod through the second lifting rod opening. A length-adjustable abutment member is provided at both ends of the working frame. When in use, the abutment member is suitable for abutting the inner wall of the bearing.

[0013] In a feasible implementation manner, the lifting mechanism further includes a guide rod, a guide rod opening is provided in the fixed frame, one end of the guide rod is connected to the working frame, and the guide rod is slidably connected to the fixed frame through the guide rod opening.

[0014] In a feasible implementation manner, both ends of the working frame are provided with abutment openings, and the abutment is slidably connected to the working frame through the abutment openings.

[0015] In a feasible implementation manner, the supporting member is provided with threads, the supporting member opening is provided with threads matching the supporting member, and the supporting member is threadedly connected to the supporting member opening.

[0016] In a feasible implementation, the lifting rod is provided with threads, and the opening of the second lifting rod is provided with threads matching the lifting rod. The lifting rod is threadedly connected to the opening of the second lifting rod.

[0017] In a feasible implementation, it further includes fixing bolts. Both ends of the fixed frame are provided with grooves, and the grooves are connected to the installation openings of the bearing mounting body of the vacuum conditioning machine through the fixing bolts.

[0018] In a feasible implementation, the holding member is provided with a tip at one end for holding the bearing.

[0019] In a feasible implementation, the longitudinal cross-sectional shape of the tip is trapezoidal or triangular.

[0020] The disassembly tool set for a vacuum conditioning machine of the present utility model has the following beneficial effects:

[0021] 1) By setting the lifting mechanism and the holding mechanism, when disassembling the bearing, the holding mechanism can hold the inner wall of the bearing, and the bearing can be lifted upward through the lifting mechanism, thus realizing the safe, convenient and fast disassembly of the bearing in the vacuum conditioning machine.

[0022] 2) By setting the guide rod, it provides guidance for the working frame, making the lifting of the working frame more smooth.

[0023] 3) By setting a tip at one end of the holding member for holding the bearing, the holding member can hold the bearing more firmly, ensuring that the bearing can always maintain a tightened state during the upward movement. Description of the Drawings

[0024] Figure 1 It is a schematic structural diagram of the bearing mounting body of the vacuum conditioning machine of the present utility model.

[0025] Figure 2 It is a schematic structural diagram of the bearing mounting body and the bearing of the vacuum conditioning machine of the present utility model.

[0026] Figure 3 It is a schematic structural diagram of the present utility model mounted on the bearing mounting body.

[0027] Figure 4 It is a schematic overall structural diagram of the present utility model.

[0028] Figure 5 It is a schematic structural diagram of the present utility model when holding the outer bearing ring.

[0029] Figure 6 It is a schematic structural diagram of the holding member of the present utility model.

[0030] Figure 7 It is a schematic structural diagram of the fixed bracket of the present utility model.

[0031] Figure 8 This is a schematic structural view of the bearing of the present utility model.

[0032] Figure 9 This is a schematic structural view of the outer bearing ring of the present utility model.

[0033] Reference numerals

[0034] Fixed frame 1

[0035] First lifting rod opening 11

[0036] Guide rod opening 12

[0037] Groove 13

[0038] Fixed bolt 14

[0039] Lifting mechanism 2

[0040] Lifting rod 21

[0041] Guide rod 22

[0042] Abutting mechanism 3

[0043] Working frame 31

[0044] Second lifting rod opening 31.1

[0045] Abutting member opening 31.2

[0046] Abutting member 32

[0047] Tip 32.1

[0048] Bearing installation body 4

[0049] Installation opening 41

[0050] First inner cavity 42

[0051] Second inner cavity 43

[0052] Bearing 5

[0053] Outer bearing ring 6 Specific embodiments

[0054] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part rather than all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "left side", "right side", "upper side", "lower side", "above", "below", "inner wall", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0055] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0056] In addition, in the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0057] The present invention provides a bearing removal tool set for a vacuum conditioning machine. The model of the vacuum conditioning machine can be the WZ193A type vacuum conditioning machine. Refer to Figures 1 to 3 and it includes a fixed frame 1 which is adapted to be connected to the bearing installation body 4 of the vacuum conditioning machine. Refer to Figure 1 The shape of the bearing installation body 4 of the vacuum conditioning machine is annular, and an inner cavity is provided in the bearing installation body 4. The inner cavity can be divided into a first inner cavity 42 and a second inner cavity 43 from shallow to deep. The diameter of the first inner cavity 42 is larger than that of the second inner cavity 43. As Figure 8 shown, the bearing 5 is installed in the second inner cavity 43, and the model of the bearing 5 can be a 6208 deep groove ball bearing. Refer to Figure 4, a lifting mechanism 2 is provided in the fixed frame 1. Generally speaking, the lifting mechanism 2 is arranged at the middle position of the fixed frame 1, and a holding mechanism 3 is provided on the lifting mechanism 2. When disassembling the bearing, the lifting mechanism 2 drives the holding mechanism 3 to descend into the second inner cavity 43 of the bearing mounting body 4. At this time, the holding mechanism 3 should also be located in the bearing 5 to be disassembled. Subsequently, the holding mechanism 3 extends outwards to hold the inner wall of the bearing 5, making the bearing in a tensioned state (such as the state shown in Figure 5 ). Then, the lifting mechanism 2 drives the holding mechanism 3 to rise until a part of the bearing 5 enters the first inner cavity 42. Finally, by reaching into the first inner cavity 42 with the hand, the bearing 5 can be taken out. In some cases, the bearing 5 may be severely damaged, resulting in malignant damage or even detachment of the inner wall of the bearing 5 and the balls in the bearing 5, and finally only the outer bearing ring 6 as shown in Figure 9 remains. The disassembly method for the outer bearing ring 6 can still follow the disassembly method for the bearing 5, and their disassembly principles are the same. Through the above settings, the present utility model realizes the safe, convenient and fast disassembly of the bearing in the vacuum conditioning machine.

[0058] For the vacuum conditioning machine bearing removal tool set provided by the present utility model, referring to Figure 4 , the lifting mechanism 2 includes a lifting rod 21. Generally speaking, the lifting rod 21 is a cylinder. A first lifting rod opening 11 is provided in the fixed frame 1. The first lifting rod opening 11 matches the lifting rod 21, and the lifting rod 21 is arranged in the first lifting rod opening 11. The holding mechanism 3 is slidably connected to the lifting rod 21.

[0059] For the vacuum conditioning machine bearing removal tool set provided by the present utility model, referring to Figure 4 , the holding mechanism 3 includes a working frame 31. A second lifting rod opening 31.1 is provided in the working frame 31. The working frame 31 is slidably connected to the lifting rod 21 through the second lifting rod opening 31.1. Further, length-adjustable holding members 32 are provided at both ends of the working frame 31. When in use, the holding members 32 can extend outwards to hold the inner wall of the bearing 5. In a specific embodiment, the lifting rod 21 is provided with threads, and the second lifting rod opening 31.1 is provided with threads matching the lifting rod 21. The lifting rod 21 is threadedly connected to the second lifting rod opening 31.1. Preferably, the lifting rod 21 is a ball screw.

[0060] For the vacuum conditioning machine bearing removal tool set provided by the present utility model, referring to Figure 4 , the lifting mechanism 2 further includes a guide rod 22. Generally speaking, the guide rod 22 is a cylinder. A guide rod opening 12 is provided in the fixed frame 1. One end of the guide rod 22 is connected to the working frame 31 and the guide rod 22 is slidably connected to the fixed frame 1 through the guide rod opening 12. The guide rod 22 can be used as a guiding component when the working frame 31 is lifted or lowered, assisting the working frame 31 in lifting and lowering.

[0061] The bearing removal tool set for the vacuum conditioning machine provided by the present utility model is referred to Figure 6 . Both ends of the working frame 31 are provided with abutment member openings 31.2. The abutment member 32 is slidably connected to the working frame 31 through the abutment member openings 31.2. Generally speaking, the abutment member 32 should be able to completely disengage from the abutment member openings 31.2. Further, the abutment member 32 is provided with threads, and the abutment member openings 31.2 are provided with threads matching those of the abutment member 32. The abutment member 32 is threadedly connected to the abutment member openings 31.2. When the abutment member 32 is in use, it can be tightened or loosened by a wrench to make the abutment member extend outwards or retract inwards. In a specific embodiment, referring to Figure 6 , a tip 32.1 is provided on the end of the abutment member 32 for abutting against one end of the bearing 5, which can make the abutment member 32 more firmly abut against the bearing 5 and ensure that the bearing 5 can always maintain a tightened state during the upward movement. Further, the longitudinal cross-sectional shape of the tip 32.1 is trapezoidal or triangular.

[0062] The bearing removal tool set for the vacuum conditioning machine provided by the present utility model is referred to Figure 3 、 Figure 4 and Figure 7 . It further includes a fixing bolt 14. Both ends of the fixing frame 1 are provided with grooves 13. The grooves 13 are connected to the mounting openings 41 on the bearing mounting body 4 of the vacuum conditioning machine through the fixing bolt 14.

[0063] The present utility model also provides a usage method for the bearing removal tool set of the vacuum conditioning machine. It should be noted in advance that if the bearing 5 is damaged and falls off, the description of the bearing 5 should be replaced with the outer bearing ring 6, and it at least includes the following steps:

[0064] 1) Connect the fixing frame 1 to the mounting opening 41 on the upper surface of the bearing mounting body 4 through bolts;

[0065] 2) Control the rotation of the lifting rod 21 to lower the working frame 31 into the second inner cavity 43, and at the same time, the working frame 31 should be located inside the inner wall of the bearing 5;

[0066] 3) Use a wrench to turn the abutment member 32 to make the abutment member 32 move outwards in the abutment member opening 31.2 and abut against the inner wall of the bearing 5. At this time, the bearing 5 will be abutted between the inner wall of the first inner cavity 42 and the abutment member 32 and be in a tightened state;

[0067] 4) Control the rotation of the lifting rod 21 again to gradually raise the working frame 31 into the first inner cavity 42. Since the bearing 5 is in a tightened state at this time, the bearing 5 will rise into the first inner cavity 42 together with the abutment member 32;

[0068] 5) Remove the bearing 5 located in the first inner cavity 42 to complete the disassembly of the bearing 5.

[0069] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and substitutions can be made, and these improvements and substitutions should also be regarded as the protection scope of the present invention.

Claims

1. A vacuum rehumidification machine bearing removal tool set, characterized by: It comprises a fixed frame (1), wherein the fixed frame (1) is suitable for being connected to a bearing mounting body of the vacuum rehumidification machine; A lifting mechanism (2) is provided in the fixed frame (1), and a supporting mechanism (3) is provided on the lifting mechanism (2); when in use, the lifting mechanism (2) drives the supporting mechanism (3) to rise and fall, and the supporting mechanism (3) is suitable for supporting the inner wall of the bearing or the outer bearing ring.

2. The vacuum rehumidification machine bearing removal tool set according to claim 1, characterized in that: The lifting mechanism (2) comprises a lifting rod (21), a first lifting rod opening (11) is provided in the fixed frame (1), and the lifting rod (21) is arranged in the first lifting rod opening (11); the supporting mechanism (3) is slidably connected to the lifting rod (21).

3. The vacuum rehumidification machine bearing removal tool set according to claim 2, characterized in that: The abutting mechanism (3) comprises a working frame (31), a second lifting rod opening (31.1) is provided in the working frame (31), and the working frame (31) is slidably connected to the lifting rod (21) through the second lifting rod opening (31.1); both ends of the working frame (31) are provided with abutting members (32) with adjustable length; when in use, the abutting members (32) are suitable for abutting against the inner wall of the bearing or the outer bearing ring.

4. The vacuum rehumidification machine bearing removal tool set according to claim 3, characterized in that: The lifting mechanism (2) further comprises a guide rod (22), a guide rod opening (12) is provided in the fixed frame (1), one end of the guide rod (22) is connected to the working frame (31), and the guide rod (22) is slidably connected to the fixed frame (1) through the guide rod opening (12).

5. The vacuum rehumidification machine bearing removal tool set according to claim 3, characterized in that: Both ends of the working frame (31) are provided with abutment openings (31.2), and the abutment (32) is slidably connected to the working frame (31) through the abutment openings (31.2).

6. The vacuum rehumidification machine bearing removal tool set according to claim 5, characterized in that: The supporting member (32) is provided with a thread, the supporting member opening (31.2) is provided with a thread matching the supporting member (32), and the supporting member (32) is threadedly connected to the supporting member opening (31.2).

7. The vacuum rehumidification machine bearing removal tool set according to claim 3, characterized in that: The lifting rod (21) is provided with a thread, the second lifting rod opening (31.1) is provided with a thread matching the lifting rod (21), and the lifting rod (21) is threadedly connected to the second lifting rod opening (31.1).

8. The vacuum rehumidification machine bearing removal tool set according to claim 1, characterized in that: It also includes fixing bolts (14); grooves (13) are provided at both ends of the fixing frame (1); the grooves (13) are connected to the mounting openings of the bearing mounting body of the vacuum rehumidification machine through the fixing bolts (14).

9. The vacuum rehumidification machine bearing removal tool set according to claim 3, characterized in that: The abutting piece (32) is provided with a tip (32.1) at one end thereof for abutting against the inner wall of the bearing or the outer bearing ring.

10. The vacuum rehumidification machine bearing removal tool set according to claim 9, characterized in that: The longitudinal section of the tip (32.1) is trapezoidal or triangular.

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