Special twin-screw extruder for plant fiber processing
By designing a cutting mechanism in a twin-screw extruder for plant fiber processing, automatic cutting and collection of raw materials is achieved, and the problems of inconvenient collection of raw materials and low production efficiency in the prior art are solved, and processing efficiency and practicality are improved.
Patent Information
- Application Number
- CN202421024781.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing twin-screw extruder for plant fiber processing requires additional tools and facilities to collect and place after the raw materials are processed, resulting in inconvenience in large-scale production. When processing the thickness of raw materials, the machine needs to be closed and replaced to reduce production efficiency.
A twin-screw extruder for plant fiber processing is designed, equipped with a feeding mechanism, which includes a feeding box, a connecting plate, a curved plate, a sliding frame, a shield plate, a side frame and a storage box. Through the design and layout of these components, automatic feeding and collection of raw materials is realized, avoiding the need for the machine to close and replace the container.
It improves the processing efficiency and practicality of raw materials, realizes mass production without additional tools, and does not need to close the machine when replacing the collection container, ensuring continuous processing and efficient collection of raw materials.
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Figure CN222932994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of twin-screw extruders, in particular to a twin-screw extruder special for plant fiber processing. Background Technique
[0002] The twin-screw extruder for plant fiber processing is mainly used for extruding, compressing, melting and shaping plant fiber raw materials to produce various cellulose products. This equipment can be used to produce products such as fiberboards, pulp, and fiber fillers, and is widely used in fields such as papermaking, fiber products, and building materials. Through the processing of the twin-screw extruder, plant fibers can be better formed and processed, improving their utilization rate and added value.
[0003] However, the following problems exist in the existing machines: After the raw materials are processed, additional tools and facilities are required to place and collect the processed raw materials, which is not convenient for mass production of raw materials. And when transporting the processed raw materials, the machine needs to be shut down to replace the collection container, reducing production efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to solve the disadvantages in the existing technology that after the raw materials are processed, additional tools and facilities are required to place and collect the processed raw materials, which is not convenient for mass production of raw materials, and when transporting the processed raw materials, the machine needs to be shut down to replace the collection container, reducing production efficiency, and to propose a twin-screw extruder special for plant fiber processing.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A twin-screw extruder special for plant fiber processing, including a motor, a box body, an extruder body and a bottom plate. The bottom of the motor is fixedly connected with a side plate through bolts and two first blocks. One side of the side plate is fixedly connected with one side of the bottom plate. The output shaft of the motor is fixedly connected with a rotating column. One end of the rotating column extends into the interior of the box body and is fixedly connected with a gear. A plurality of gears for driving the extruder body are arranged inside the box body, and the plurality of gears are meshed with each other. The bottom of the box body is fixedly connected with the top of the bottom plate. The bottom of the extruder body is fixedly connected with the top of the bottom plate through a rectangular plate. The extruder body is provided with a feeding end and a discharging end;
[0007] A blanking mechanism, which is arranged on the bottom plate and used for blanking the processed raw materials.
[0008] In a possible design, the blanking mechanism includes a discharge box, two connecting plates, an arc-shaped plate, two sliding frames, a shielding plate, a side frame, and a storage box. The bottom of the discharge box is fixedly connected to the top of the bottom plate. Feed inlets and discharge outlets are provided on both sides of the discharge box. The feed inlets are connected to the discharge ends of the extruder bodies. The two sides of the same arc-shaped plate are fixedly connected to the closer sides of the two connecting plates. The two connecting plates and the arc-shaped plate are all disposed at the bottom of the same discharge outlet and penetrate through the discharge outlet to extend to one side of the discharge box. The two connecting plates and the arc-shaped plate are all inclined. The shapes of the two sliding frames are both L-shaped. The two sliding frames are respectively fixedly connected to both sides of one side of the discharge box. The two inner walls of the two sliding frames are slidably connected to both sides of the shielding plate. A first handle for facilitating the opening of the discharge box is fixedly connected to one side of the shielding plate. One side of the side frame is fixedly connected to one side of the bottom plate. The side frame is located below the arc-shaped plate. The top of the storage box is an open area. The storage box is disposed on the top of the side frame. A second handle for facilitating the movement of the storage box is fixedly connected to one side of the storage box.
[0009] In a possible design, a fixing hole is provided on the shielding plate. A fixing column is threadedly connected to the inner wall of the fixing hole. One end of the fixing column is in close contact with one side of the discharge box. A rotating handle for facilitating the rotation of the fixing column is fixedly connected to the other end of the fixing column.
[0010] In a possible design, the top of the discharge box is an open area. A top cover for facilitating the cleaning and maintenance of the interior of the discharge box is fixedly connected to the top of the discharge box by bolts.
[0011] In a possible design, a triangular block for facilitating the movement of the storage box is fixedly connected to one side of the side frame.
[0012] In a possible design, a feed channel for facilitating the feeding of raw materials is fixedly provided at the feed end of the extruder body. The top of the feed channel is in a horn shape for facilitating the feeding of raw materials. A cover plate for preventing raw material splashing is placed on the top of the feed channel. A third handle for facilitating the holding of the cover plate is fixedly connected to the top of the cover plate.
[0013] In this application, during use, the motor is started by an external controller. The motor drives the rotating column through the output shaft, thereby driving multiple gears to rotate, and then driving the twin-screw of the extruder body to rotate. Then, the cover plate is removed by the third handle. The plant fiber raw material is put into the extruder body from the feeding channel, and then the cover plate is covered. The extruder body processes the raw material, discharges it at the discharge end, and discharges it into the discharge box. The processed raw material is poured out through the inclined connecting plate and arc plate on the discharge box. Then, the two sides of the baffle are slid in the sliding frame by the first handle, thereby opening the discharge port. Then, the baffle is fixed to one side of the discharge box by the fixing column. Then, the raw material is collected in the storage box on the side frame, and the processed raw material is transported to the next processing area by the second handle. The arranged triangular block facilitates the movement of the storage box. At the same time, when moving the storage box, the discharge port can be blocked by the baffle. When replacing the storage box, it is not necessary to turn off the machine, thereby ensuring that the raw material does not fall and also ensuring the processing efficiency of the raw material. After the replacement is completed, the baffle is opened and fixed to facilitate the collection of the processed raw material.
[0014] The beneficial effects of the present utility model are as follows:
[0015] In the present utility model, through the feeding mechanism, it is not necessary to use additional tools to collect and place the processed raw material, improving the practicability of the machine. And when it is necessary to replace the collection container, it can be temporarily blocked by the baffle, and it is not necessary to turn off the machine, improving the processing efficiency of the raw material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is the front view structural schematic diagram of the present utility model;
[0017] Figure 2 is the exploded sectional view of the feeding part structure of the present utility model;
[0018] Figure 3 is the exploded sectional view of the discharging structure of the present utility model;
[0019] Figure 4 is the open schematic diagram of the discharging structure of the present utility model.
[0020] In the figure: 1, motor; 2, box body; 3, extruder body; 4, top cover; 5, feeding channel; 6, cover plate; 7, bottom plate; 8, side plate; 9, side frame; 10, triangular block; 11, discharge box; 12, feeding port; 13, storage box; 14, connecting plate; 15, arc plate; 16, sliding frame; 17, baffle; 18, fixing column. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0022] Embodiment 1
[0023] Refer to Figures 1-4 , a twin-screw extruder, including a motor 1, a box body 2, an extruder body 3 and a bottom plate 7:
[0024] The bottom of the motor 1 is firmly connected to the side plate 8 through bolts and two first blocks. One side of the side plate 8 is fixedly connected to one side of the bottom plate 7. The output shaft of the motor 1 is directly connected to the rotating column. One end of the rotating column extends into the box body 2 and is fixedly connected with a gear. A plurality of gears are arranged inside the box body 2, and these gears mesh with each other to achieve power transmission. The bottom of the box body 2 is fixed on the top of the bottom plate 7. The bottom of the extruder body 3 is fixedly connected to the top of the bottom plate 7 through a rectangular plate to ensure the structural stability. The extruder body 3 is provided with a special feeding end and discharging end.
[0025] In addition, in order to realize the discharging of the processed raw materials, the extruder is also equipped with a discharging mechanism. The discharging mechanism includes a discharging box 11, two connecting plates 14, an arc plate 15, two sliding frames 16, a shielding plate 17, a side frame 9 and a storage box 13. The bottom of the discharging box 11 is fixed on the top of the bottom plate 7. Both sides of it are provided with a feeding port 12 and a discharging port. The feeding port 12 is connected to the discharging end of the extruder body 3 to ensure that the raw materials smoothly enter the discharging box 11. The connecting plate 14 and the arc plate 15 are combined into an inclined guiding structure. They are arranged at the bottom of the discharging port and extend through the discharging port to one side of the discharging box 11. Such a design helps the raw materials to slide out smoothly.
[0026] The sliding frames 16 are L-shaped. They are fixed on one side of the discharging box 11. Both sides of the shielding plate 17 slide in the sliding frames 16, so that the discharging port can be opened or closed. A first handle is also provided on the shielding plate 17 for convenient operation. The side frame 9 is fixed on one side of the bottom plate 7 and is located below the arc plate 15. The top of the storage box 13 is open and is placed on the top of the side frame 9 for collecting the raw materials that slide down from the arc plate 15. A second handle is provided on one side of the storage box 13 for easy movement.
[0027] This application can be used in the field of twin-screw extruders and also in other fields applicable to this application.
[0028] Embodiment 2
[0029] Refer to Figures 1-4 , on the basis of Embodiment 1, an improved special twin-screw extruder for plant fiber processing, including:
[0030] To further enhance the practicality, fixing holes are provided on the baffle plate 17, and fixing columns 18 are threadedly connected in the holes. One end of the fixing column 18 is closely attached to the discharge box 11, and the other end is provided with a rotating handle to facilitate the rotation for fixing or loosening the baffle plate 17. A top cover 4 is also provided on the top of the discharge box 11 and is connected by bolts, which is convenient to open for cleaning and maintenance. A triangular block 10 is also fixed on one side of the side frame 9 to assist in pushing the storage box 13.
[0031] The feeding end of the extruder body 3 is also provided with a feeding channel 5, the top of which is designed in a horn shape to facilitate the feeding of raw materials. To prevent the raw materials from splashing during feeding, a cover plate 6 is placed on the top of the feeding channel 5, and a third handle is provided on the top of the cover plate 6 for easy taking.
[0032] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 1 and the extruder body 3 are common knowledge, and they both belong to conventional means or well-known common sense, so they will not be elaborated here. Those skilled in the art can make arbitrary selections according to their needs or convenience. The motor 1 and the extruder body 3 are connected to an external controller through wires and are powered by wires and an external power supply. The model of the extruder body 3 is KTE75B and it is an existing technology, so it will not be elaborated too much in this article.
[0033] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A twin-screw extruder for plant fiber processing, characterized in that: It comprises a motor (1), a box (2), an extruder body (3) and a bottom plate (7), wherein the bottom of the motor (1) is fixedly connected to a side plate (8) by bolts and two No. 1 blocks, one side of the side plate (8) is fixedly connected to one side of the bottom plate (7), the output shaft of the motor (1) is fixedly connected to a rotating column, one end of the rotating column extends to the inside of the box (2) and is fixedly connected to a gear, a plurality of gears for driving the extruder body (3) are arranged inside the box (2), and the plurality of gears are meshed with each other, the bottom of the box (2) is fixedly connected to the top of the bottom plate (7), the bottom of the extruder body (3) is fixedly connected to the top of the bottom plate (7) by a rectangular plate, and a feed end and a discharge end are arranged on the extruder body (3); A material unloading mechanism is arranged on the bottom plate (7) for unloading the processed raw materials, and the material unloading mechanism comprises a discharge box (11), two connecting plates (14), an arc plate (15), two sliding frames (16), a shielding plate (17), a side frame (9) and a storage box (13). The bottom of the discharge box (11) is fixedly connected to the top of the bottom plate (7). Both sides of the discharge box (11) are provided with a feed port (12) and a discharge port. The feed port (12) is connected to the discharge end of the extruder body (3). The adjacent sides of the two connecting plates (14) are fixedly connected to the two sides of the same arc plate (15). The two connecting plates (14) and the arc plate (15) are arranged at the bottom of the same discharge port and extend through the discharge port to one side of the discharge box (11). The two connecting plates (14) and the arc plate (15) are both inclinedly arranged, the shapes of the two sliding frames (16) are both L-shaped, the two sliding frames (16) are respectively fixedly connected to the two sides of one side of the same discharge box (11), the two sides of the shielding plate (17) are respectively slidably connected to the inner walls of the two sliding frames (16), one side of the shielding plate (17) is fixedly connected with a handle No. 1 for facilitating opening of the discharge box (11), one side of the side frame (9) is fixedly connected with a side of the bottom plate (7), the side frame (9) is located below the arc plate (15), the top of the storage box (13) is set to an open position, the storage box (13) is set at the top of the side frame (9), and one side of the storage box (13) is fixedly connected with a handle No. 2 for facilitating moving the storage box (13).
2. A twin-screw extruder for plant fiber processing according to claim 1, characterized in that: The shielding plate (17) is provided with a fixing hole, and a fixing column (18) is threadedly connected to the inner wall of the fixing hole. One end of the fixing column (18) is tightly attached to one side of the discharge box (11), and the other end of the fixing column (18) is fixedly connected to a rotating handle for facilitating the rotation of the fixing column (18).
3. A twin-screw extruder for plant fiber processing according to claim 1, characterized in that: The top of the discharge box (11) is arranged to be open, and a top cover (4) is fixedly connected to the top of the discharge box (11) by bolts for facilitating cleaning and maintenance of the interior of the discharge box (11).
4. A twin-screw extruder for plant fiber processing according to claim 1, characterized in that: A triangular block (10) is fixedly connected to one side of the side frame (9) for facilitating the movement of the storage box (13).
5. The twin-screw extruder for plant fiber processing according to claim 1, characterized in that: A feeding channel (5) is fixedly provided at the feeding end of the extruder body (3) for facilitating the feeding of raw materials. The top of the feeding channel (5) is arranged in a trumpet shape for facilitating the feeding of raw materials. A cover plate (6) is placed on the top of the feeding channel (5) to prevent splashing of raw materials. A number three handle is fixedly connected to the top of the cover plate (6) for facilitating holding the cover plate (6).