Novel 304 stainless steel gantry winding machine resin collection safety device
By designing a resin collection safety device for 304 stainless steel gantry winding machine, the problem of resin dripping during wet winding is solved, and convenient resin collection and cleaning is achieved, improving operational safety and reducing waste.
Patent Information
- Application Number
- CN202421573237.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-04
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-07-04
AI Technical Summary
During the wet winding process, the resin dripping problem of the gantry winding machine leads to adhesive and blockage of CNC equipment, posing a safety risk, and the dripping resin is difficult to clean, which wastes manpower and material resources.
A 304 stainless steel gantry winding machine resin collection safety device is designed, including resin plate leakage holes and resin extraction plates. The dripping resin is collected through the resin plate leakage holes, and the resin extraction plates are conveniently cleaned by using a manual pulling device. The rotation of the external housing internal threaded circular opening and the center of the base plate device rotates each other, so that the collected resin can be removed and poured out in time for cleaning.
It effectively avoids excessive resin spillage, realizes convenient resin collection and cleaning, improves operational safety, reduces waste of manpower and material resources, and extends the service life of the equipment.
Smart Images

Figure CN222933131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel resin collection safety device for a 304 stainless steel gantry winding machine, belonging to the field of resin collection safety devices for gantry winding machines. Background Art
[0002] In our daily workshop operations, during the wet winding process of a gantry winding machine, when a bundle of carbon fiber yarns infiltrated with resin passes through a black roller, liquid resin often drips. Vertically from top to bottom, there are: a black roller and infiltrated carbon fiber yarns, a resin collection safety device, a bottom longitudinal cylindrical numerical control device, and the ground. If the dripping resin is not collected by the resin collection safety device, it will drip onto the bottom longitudinal cylindrical numerical control device, causing the numerical control board to stick and block, posing a certain safety risk. If the resin drips onto the ground, it will cause the ground to be sticky and dirty, which is very difficult to clean, wasting manpower and material resources. When the wet carbon fiber yarns rotate through the roller for a long time, some of the wet carbon fiber yarns will fall off, affecting the safety of the bottom longitudinal cylindrical numerical control device below. Therefore, the utility model provides a novel resin collection safety device for a 304 stainless steel gantry winding machine, which is precisely installed between the black roller and the infiltrated carbon fiber yarns and the bottom longitudinal cylindrical numerical control device to specifically collect the dripping resin.
[0003] Professor Yu Nengkai of Southwest Jiaotong University published a superhydrophobic zinc oxide / epoxy (ZnO / Epoxy) coating in "Preparation of Superhydrophobic Zinc Oxide / Epoxy Coating and Its Performance Research on Water Mist Collection and Oil-Water Separation". By simulating the back structure of the Namib beetle in the desert, a superhydrophobic / hydrophilic hybrid surface is prepared. Utilizing the wettability difference between the superhydrophobic surface and the hydrophilic surface, water droplets condense in the hydrophilic region and transport downward in the superhydrophobic region, thereby collecting water mist in the air. The difference between the design structure of this utility model patent and that of Professor Yu Nengkai lies in: the macroscopic design structure of this utility model is different, and the application scenarios are also different. The mutual sensitive rotation of the externally rotating internal threaded round opening of the outer shell and the externally threaded round opening at the center of the bottom plate device can timely remove the collected resin, pour it out in time and clean it, which is very convenient and sensitive.
[0004] In the "Development and Research on the Integrated Device for the Collection of Pregnant Mare Urine and Automated Extraction by Resin Column", Teacher Zhao Tianzhang combined the commonly used columnar resin packing adsorption process with automated numerical control technology, and creatively miniaturized and integrated it into a wearable mobile adsorption system for a single horse, developing a new integrated device for the collection of pregnant mare urine and automated extraction by resin column. This device is very convenient and sensitive. The differences between this utility model patent and Teacher Zhao Tianzhang's are as follows: The design structure of this utility model is different. At the same time, the resin that leaks and drips can be collected into the external shell through the resin flat plate leakage holes, which can fully avoid the overflow of excessive resin. The resin extraction flat plate can be pulled out through the manual pull ring device, so that the cleaning operation can be completed. Summary of the Invention
[0005] To overcome the deficiencies of the prior art, the present utility model provides a new resin collection safety device for a 304 stainless steel gantry winding machine. The technical solution of the present utility model is as follows:
[0006] A new resin collection safety device for a 304 stainless steel gantry winding machine, comprising a transverse rear enclosure device, resin flat plate leakage holes, a resin extraction flat plate, a longitudinal enclosure device, a manual pull ring device, a transverse front upper enclosure device, a transverse front lower enclosure device, an external shell of the resin collection device, a resin bottom plate device, an external shell rotating internal thread round opening, a center external thread round opening of the bottom plate device, and a center four-axis short bracket of the resin extraction flat plate; the resin flat plate leakage holes are evenly distributed on the resin extraction flat plate; the transverse rear enclosure device and the longitudinal enclosure device are connected by micro-plasma welding; the longitudinal enclosure device and the transverse front upper enclosure device are connected by micro-plasma welding; the longitudinal enclosure device and the transverse front lower enclosure device are connected by micro-plasma welding; the resin extraction flat plate can slide in and out on the center four-axis short bracket of the resin extraction flat plate; the external shell rotating internal thread round opening and the center external thread round opening of the bottom plate device are connected by a rotating thread fastening method.
[0007] The length of the transverse rear enclosure device is 260.55 mm, the width is 30 mm, and the thickness is 2 mm; the whole is polished with 800-mesh sandpaper and treated with anti-corrosion and painting processes. 0007. There are 360 resin flat plate leakage holes in total, evenly arranged in 18 columns, with 20 holes evenly distributed in each column; the radius of the resin flat plate leakage holes is 3 mm, and the hole edges are polished with 800-mesh sandpaper and treated with anti-corrosion and wear-resistant processes; the length of the resin extraction flat plate is 325 mm, the width is 260.55 mm, and the thickness is 30 mm; the resin extraction flat plate is polished with 1000-mesh sandpaper and treated with anti-static painting process.
[0008] The longitudinal baffle device has a length of 325 mm, a width of 30 mm, and a thickness of 2 mm; the whole is polished with 1000-mesh sandpaper and treated with an anti-corrosion process.
[0009] The external radius of the manual pull-ring device is 15 mm, the internal radius is 10 mm, and the thickness is 2 mm; the manual pull-ring device is connected to the front end of the resin extraction flat plate by welding, and the radius of the transition arc is 6 mm; the whole is polished with 1000-mesh sandpaper and treated with a quenching process.
[0010] The length of the transverse front upper baffle device is 260.55 mm, the width is 9.55 mm, and the thickness is 2 mm; the length of the transverse front lower baffle device is 260.55 mm, the width is 18.45 mm, and the thickness is 2 mm; both the transverse front upper baffle device and the transverse front lower baffle device are polished with 1000-mesh sandpaper and treated with an anti-corrosion and painting process.
[0011] The height of the external shell of the resin collection device is 80 mm, the external diameter is 100 mm, the external outlet edge diameter is 40 mm, and the thickness is 2 mm; the external shell of the resin collection device is polished with 1000-mesh sandpaper and treated with an anti-corrosion and anti-static painting process; the length of the resin bottom plate device is 325 mm, the width is 260.55 mm, and the thickness is 2 mm; the resin bottom plate device is polished with 800-mesh sandpaper and treated with an anti-corrosion and spraying process.
[0012] The length of the central four-axis short bracket of the resin extraction flat plate is 5 mm, the top is connected by a right angle, and the bottom is connected by a transition arc with a micro-plasma welding method, and the arc radius is 2.5 mm; the whole is polished with 1000-mesh sandpaper and treated with an anti-static painting process.
[0013] The transverse rear baffle device, the resin extraction flat plate, the longitudinal baffle device, the manual pull-ring device, the transverse front upper baffle device, the transverse front lower baffle device, the external shell of the resin collection device, the resin bottom plate device, and the central four-axis short bracket of the resin extraction flat plate are all prepared from 304 stainless steel.
[0014] The advantages of the resin collection safety device of this 304 stainless steel gantry winding machine are as follows: First, the resin that is omitted and dripped can be collected by the outer shell of the resin collection device through the resin flat leakage holes, which can fully avoid the overflow of excessive resin; Second, the resin extraction flat plate can be pulled out through the manual pull ring device, so that the cleaning operation can be completed; Then, the sensitive rotation of the inner threaded round opening of the rotating outer shell and the outer threaded round opening at the center of the bottom plate device can timely remove the outer shell of the resin collection device filled with resin, so that the collected resin can be timely removed, poured out and cleaned, which is very convenient and sensitive; Finally, the resin collection safety device of the gantry winding machine is prepared from 304 stainless steel, with high strength, strong wear resistance and strong anti-corrosion ability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a top-down three-dimensional schematic diagram of the main structure of the present utility model.
[0016] Figure 2 is a bottom-up three-dimensional schematic diagram of the main structure of the present utility model.
[0017] Figure 3 is Figure 1 the left view of.
[0018] Figure 4 is Figure 1 the top view of.
[0019] Figure 5 is Figure 1 the front view of.
[0020] Figure 6 is Figure 1 the longitudinal sectional view of.
[0021] Figure 7 is Figure 1 the transverse sectional view of. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The present utility model will be further described below in conjunction with specific embodiments, and the advantages and features of the present utility model will become clearer as the description progresses.
[0023] Refer to Figures 1 to 7, a new resin collection safety device for a 304 stainless steel gantry winding machine, including a transverse rear enclosure device [1], a resin flat plate leakage hole [2], a resin extraction flat plate [3], a longitudinal enclosure device [4], a manual pull ring device [5], a transverse front upper enclosure device [6], a transverse front lower enclosure device [7], an external housing of the resin collection device [8], a resin bottom plate device [9], an external housing rotating internal thread round opening
[10] , a bottom plate device central external thread round opening
[11] , and a resin extraction flat plate central four-axis short bracket
[12] ; the resin flat plate leakage holes [2] are evenly distributed on the resin extraction flat plate [3]; the transverse rear enclosure device [1] and the longitudinal enclosure device [4] are connected by micro-plasma welding; the longitudinal enclosure device [4] and the transverse front upper enclosure device [6] are connected by micro-plasma welding; the longitudinal enclosure device [4] and the transverse front lower enclosure device [7] are connected by micro-plasma welding; the resin extraction flat plate [3] can slide in and out on the resin extraction flat plate central four-axis short bracket
[12] ; the external housing rotating internal thread round opening
[10] and the bottom plate device central external thread round opening
[11] are connected by rotating thread fastening.
[0024] The length of the described transverse rear enclosure device [1] is 260.55 mm, the width is 30 mm, and the thickness is 2 mm; the whole is polished with 800-mesh sandpaper and treated with anti-corrosion and painting processes.
[0025] There are 360 resin flat plate leakage holes [2] in total, evenly arranged in 18 columns, with 20 evenly distributed in each column; the radius of the resin flat plate leakage holes [2] is 3 mm, and the hole edges are polished with 800-mesh sandpaper and treated with anti-corrosion and wear-resistant processes; the length of the described resin extraction flat plate [3] is 325 mm, the width is 260.55 mm, and the thickness is 30 mm; the resin extraction flat plate [3] is polished with 1000-mesh sandpaper and treated with anti-static painting process.
[0026] The length of the described longitudinal enclosure device [4] is 325 mm, the width is 30 mm, and the thickness is 2 mm; the whole is polished with 1000-mesh sandpaper and treated with anti-corrosion process.
[0027] The external radius of the described manual pull ring device [5] is 15 mm, the internal radius is 10 mm, and the thickness is 2 mm; the manual pull ring device [5] is connected to the front end of the resin extraction flat plate [3] by welding, and the radius of the transition arc is 6 mm; the whole is polished with 1000-mesh sandpaper and treated with quenching process.
[0028] The length of the transverse front upper apron device [6] is 260.55 mm, the width is 9.55 mm, and the thickness is 2 mm; the length of the transverse front lower apron device [7] is 260.55 mm, the width is 18.45 mm, and the thickness is 2 mm; both the transverse front upper apron device [6] and the transverse front lower apron device [7] are polished with 1000-mesh sandpaper and treated with anti-corrosion and painting processes.
[0029] The height of the outer shell [8] of the resin collection device is 80 mm, the outer diameter is 100 mm, the diameter of the outer outlet edge is 40 mm, and the thickness is 2 mm; the outer shell [8] of the resin collection device is polished with 1000-mesh sandpaper and treated with anti-corrosion and anti-static painting processes; the length of the resin bottom plate device [9] is 325 mm, the width is 260.55 mm, and the thickness is 2 mm; the resin bottom plate device [9] is polished with 800-mesh sandpaper and treated with anti-corrosion and spraying processes.
[0030] The length of the short four-axis bracket at the center of the resin extraction flat plate
[12] is 5 mm. The top is connected by a right angle, and the bottom is connected by a transition arc through micro-plasma welding. The arc radius is 2.5 mm; the whole is polished with 1000-mesh sandpaper and treated with anti-static painting processes. 0031. The transverse rear apron device [1], resin flat plate leakage hole [2], resin extraction flat plate [3], longitudinal apron device [4], manual pull ring device [5], transverse front upper apron device [6], transverse front lower apron device [7], outer shell of the resin collection device [8], resin bottom plate device [9], inner threaded round opening of the rotating outer shell
[10] , outer threaded round opening at the center of the bottom plate device
[11] , and short four-axis bracket at the center of the resin extraction flat plate
[12] are all made of 304 stainless steel.
[0031] The working principle of this 304 stainless steel resin collection safety device for gantry winding machines is as follows: When the operator completes the basic installation and the equipment starts to operate, the resin that leaks and drips can be collected by the outer shell [8] of the resin collection device through the resin flat plate leakage hole [2], which can fully prevent the resin from overflowing due to excessive amount. 0033. The resin extraction flat plate [3] of the resin collection safety device for gantry winding machines can filter ordinary dropped sundries; at the same time, the resin extraction flat plate [3] can be pulled out through the manual pull ring device [5], so that the cleaning operation can be completed very conveniently.
[0032] The mutual sensitive rotation of the external housing rotating internal thread round opening
[10] of the resin collection safety device of the gantry winding machine and the external thread round opening
[11] at the center of the bottom plate device can timely remove the external housing [8] of the resin collection device filled with resin, so as to pour out and clean it, which is very convenient and sensitive.
Claims
1. A new type of 304 stainless steel gantry winding machine resin collection safety device, characterized in that: It includes a transverse rear panel device, a resin plate leakage hole, a resin extraction plate, a longitudinal panel device, a manual pull ring device, a transverse front upper panel device, a transverse front lower panel device, an outer shell of a resin collecting device, a resin bottom plate device, a rotating internal threaded round mouth of the outer shell, a central external threaded round mouth of the bottom plate device and a central four-axis short bracket of the resin extraction plate; the resin plate leakage holes are evenly distributed on the resin extraction plate; the transverse rear panel device and the longitudinal panel device are connected by micro-beam plasma welding; the longitudinal panel device and the transverse front upper panel device are connected by micro-beam plasma welding; the longitudinal panel device and the transverse front lower panel device are connected by micro-beam plasma welding; the resin extraction plate can slide inwards and outwards on the central four-axis short bracket of the resin extraction plate; the rotating internal threaded round mouth of the outer shell and the central external threaded round mouth of the bottom plate device are connected by a rotating thread fastening method.
2. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The length of the horizontal rear panel device is 260.55 mm, the width is 30 mm, and the thickness is 2 mm; the whole is polished with 800-grit sandpaper, and treated with anti-corrosion and painting processes.
3. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: There are 360 leakage holes in the resin flat plate, evenly arranged in 18 rows, with 20 holes evenly distributed in each row; the radius of the leakage holes in the resin flat plate is 3 mm, the edge of the hole is polished with 800-mesh sandpaper, and treated with anti-corrosion and wear-resistant technology; the length of the resin extraction flat plate is 325 mm, the width is 260.55 mm, and the thickness is 30 mm; the resin extraction flat plate is polished with 1000-mesh sandpaper, and treated with anti-static spray paint technology.
4. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The longitudinal enclosure device has a length of 325 mm, a width of 30 mm, and a thickness of 2 mm; the entire device is polished with 1000-grit sandpaper and treated with an anti-corrosion process.
5. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The manual pull ring device has an outer radius of 15 mm, an inner radius of 10 mm, and a thickness of 2 mm; the manual pull ring device is connected to the front end of the resin extraction plate by welding, and the radius of the transition arc is 6 mm; the whole is polished with 1000-grit sandpaper and processed by quenching process.
6. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The length of the horizontal front upper panel device is 260.55 mm, the width is 9.55 mm, and the thickness is 2 mm; the length of the horizontal front lower panel device is 260.55 mm, the width is 18.45 mm, and the thickness is 2 mm; the horizontal front upper panel device and the horizontal front lower panel device are both polished with 1000 mesh sandpaper and treated with anti-corrosion and painting processes.
7. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The height of the outer shell of the resin collecting device is 80 mm, the outer diameter is 100 mm, the outer outlet edge diameter is 40 mm, and the thickness is 2 mm; the outer shell of the resin collecting device is polished with 1000-grit sandpaper and treated with anti-corrosion and anti-static spray painting technology; the length of the resin bottom plate device is 325 mm, the width is 260.55 mm, and the thickness is 2 mm; The resin base plate device is polished with 800-grit sandpaper and treated with anti-corrosion and spraying processes.
8. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The length of the resin extraction plate center four-axis short bracket is 5 mm, the top is connected at a right angle, and the bottom is connected by a transition arc using micro-beam plasma welding, and the arc radius is 2.5 mm; the whole is polished with 1000 mesh sandpaper and treated with anti-static spray paint technology.
9. A novel 304 stainless steel gantry winding machine resin collection safety device as claimed in claim 1, characterized in that: The horizontal rear panel device, resin extraction plate, longitudinal panel device, manual pull ring device, horizontal front upper panel device, horizontal front lower panel device, resin collection device outer shell, resin bottom plate device, and resin extraction plate center four-axis short bracket are all made of 304 stainless steel.