Palm-sealing punching swing winding device
By designing a swing and winding device with a joint hole in the product inspection machine, the film material is swinged and corrected, and the tear or "burning rib" problems caused by uneven material tension is solved, and the uniform distribution of material tension and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202422005785.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-19
AI Technical Summary
During the winding process of the film material of the product inspection machine, changes in internal tension lead to local excessive tension, causing material tear or "burning tendons", and abnormal phenomena such as rewinding and loose rolling occur, affecting production efficiency.
A swing and winding device for drilling with palms is designed. By providing a first support table, a first motor, a reel, a second support table, a frame, a guide roller, a pad, a swing assembly, a display and a guide roller, a sway correction of the film material, dynamically adjusting the material tension, and reducing stress concentration.
Through swing correction and deviation treatment, material tension is evenly distributed to prevent tearing or "burning ribs", reducing sticking and coiling, improving production efficiency, and adjusting the swing amplitude according to material characteristics to achieve reasonable distribution of tension.
Smart Images

Figure CN222934882U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of inspection machines, and specifically relates to a swing winding device for palm punching. Background Art
[0002] Inspection machines are usually used in the manufacturing industry, especially in the packaging, printing, and plastic industries. It is an automatic or semi-automatic inspection device used to inspect and ensure product quality. Inspection machines can inspect various products, such as packaging materials, printed products, plastic films, etc., to identify problems such as defects, foreign objects, dimensional errors, or color deviations. These machines are usually equipped with advanced vision inspection systems that can quickly and accurately identify unqualified products. Inspection machines help improve production efficiency, reduce human errors, and ensure that the final products meet the predetermined quality standards.
[0003] The "palm punching" function in inspection machines usually refers to the process of forming a film material into a roll bag-shaped packaging material by folding the palms. The palm winding adopts a linear winding mode. After linear winding, the internal tension in the winding changes, which easily causes local over-tension, resulting in phenomena such as tearing or "bursting of the ribs" of the material, frequent sticking of the rolls, and sometimes abnormal phenomena such as reverse winding and loose winding, affecting the production efficiency of our factory and delaying the processing progress. For example, when our factory punches products such as green tea and Minute Maid Pulpy, these problems occur during linear winding, then the production capacity will drop from 240 rolls / shift to 180 rolls / shift, greatly reducing the production efficiency and causing serious losses. Summary of the Utility Model
[0004] The technical solution of the utility model provides a solution significantly different from the prior art for the technical problem that the prior art solution is too single. Specifically, the utility model mainly provides a swing winding device for palm punching to solve the technical problem that during the winding of the film material by the current inspection machine, the internal tension changes, which easily causes local over-tension and makes the material tear or "burst the ribs" as mentioned in the above background art.
[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows:
[0006] A swing winding device with palm-closing punching, comprising a winding mechanism. The winding mechanism includes a first support table, on which a first motor and a winding drum at the output end of the first motor are arranged. A winding film is wound around the winding drum. A deviation rectifying and adjusting mechanism is arranged on one side close to the winding mechanism. The deviation rectifying and adjusting mechanism includes a second support table, on which a machine frame is arranged. A cushion block and a display are arranged on the upper side of the machine frame. A swing assembly is arranged in the inner cavity of the cushion block. The swing assembly includes a turntable. Support blocks are arranged at the center position and the eccentric position of the turntable. A threaded column is arranged between the two support blocks, and the threaded column is threadedly connected with a sleeve. The sleeve is hinged with a connecting frame. The upper end of the connecting frame is hinged with a slider, and the slider is slidably connected with the opening on the upper side of the cushion block. The upper side of the slider is connected with the lower side of the outer shell of the display by bolts.
[0007] Further, the slider is slidably connected with a stabilizing frame, and both ends of the stabilizing frame are respectively connected with both sides of the inner wall of the cushion block.
[0008] Further, a second motor is installed on the lower side of the cushion block by bolts, and the output end of the second motor is butted against the center position on the lower side of the turntable.
[0009] Further, a first guide roller, a second guide roller and a third guide roller are arranged in the machine frame.
[0010] Further, columns are arranged in four grooves on the upper side of the display outer shell. Side frames are arranged at the upper ends of each column. Two fourth guide rollers are arranged between the two side frames, and a fifth guide roller is arranged between the two fourth guide rollers.
[0011] Further, two angle irons are arranged on the first support table, and each angle iron is connected with a baffle by screws.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model realizes the swaying deviation correction treatment of the transported materials during the winding process of the packaging film material by setting the first support table, the first motor, the winding drum, the second support table, the frame, the first guide roller, the second guide roller, the third guide roller, the cushion block, the swaying assembly, the display, the column, the side frame, the fourth guide roller and the fifth guide roller, helps the tension on the material to be more evenly distributed on the core, prevents the material from being torn or "burst ribs" caused by local over-tension, and can reduce the stress concentration that may occur when the material is quickly wound in a dynamically adjusted manner. At the same time, swaying the material helps air circulation and reduces the adhesion phenomenon between the winding film layers, which is particularly important when dealing with sticky materials. This action can also help remove moisture and heat between the layers, further reducing the possibility of sticking rolls. Moreover, the mutual cooperation between the support block, the threaded column, the sleeve and the connecting frame can select the swaying amplitude in advance according to the size of the film and the characteristics of the material itself, which is more conducive to the reasonable distribution of tension, and has certain practical value and market prospects.
[0014] The following will explain and illustrate the present utility model in detail with reference to the drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the winding mechanism structure of the present utility model;
[0017] Figure 3 is a schematic diagram of the deviation correction adjustment mechanism structure of the present utility model;
[0018] Figure 4 is a schematic diagram of the swaying assembly structure of the present utility model;
[0019] Figure 5 is a schematic diagram of the frame structure of the present utility model.
[0020] In the figure: 1. Winding mechanism; 11. First support table; 12. First motor; 13. Winding drum; 14. Angle iron; 15. Baffle; 2. Deviation correction adjustment mechanism; 21. Second support table; 22. Frame; 221. First guide roller; 222. Second guide roller; 223. Third guide roller; 23. Cushion block; 24. Swaying assembly; 241. Turntable; 242. Support block; 243. Threaded column; 244. Sleeve; 245. Connecting frame; 246. Slide block; 247. Stabilizing frame; 248. Second motor; 25. Display; 26. Column; 27. Side frame; 28. Fourth guide roller; 29. Fifth guide roller; 3. Winding film. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] Please refer to the attached Figures 1-5 A swing winding device for punching with palms together comprises a winding mechanism 1, wherein the winding mechanism 1 comprises a first support platform 11, wherein a first motor 12 and a reel 13 at the output end of the first motor 12 are arranged on the first support platform 11, wherein a roll film 3 is wound on the reel 13, and a deviation correction adjustment mechanism 2 is arranged on one side close to the winding mechanism 1, wherein the deviation correction adjustment mechanism 2 comprises a second support platform 21, wherein a frame 22 is arranged on the second support platform 21, wherein a cushion block 23 and a display 25 are arranged on the upper side of the frame 22, wherein an inner cavity of the cushion block 23 A swing assembly 24 is provided in the middle, and the swing assembly 24 includes a turntable 241. Support blocks 242 are provided at the center position and eccentric position of the turntable 241. A threaded column 243 is provided between the two support blocks 242, and the threaded column 243 is threadedly connected with a sleeve 244. The sleeve 244 is hinged with a connecting frame 245. The upper end of the connecting frame 245 is hinged with a slider 246, and the slider 246 is slidably connected to the opening on the upper side of the cushion block 23. The upper side of the slider 246 is connected to the lower side of the outer shell of the display 25 by bolts.
[0025] Through the above structure, during the process of winding the packaging film material, the transported material is subjected to swing deviation correction treatment, which helps to distribute the tension on the material more evenly on the core, preventing the material from being torn or "bursting the ribs" due to local over-tension. In a dynamically adjusted manner, it can reduce the stress concentration that may occur when the material is quickly wound. At the same time, swinging the material helps air circulation and reduces the adhesion phenomenon between the three layers of the wound film. This is particularly important when dealing with sticky materials. This action can also help to remove moisture and heat between the layers, further reducing the possibility of sticking the rolls. And according to the size of the film and the characteristics of the material itself, the swing amplitude can be selected in advance, which is better conducive to the reasonable distribution of tension, having certain practical value and market prospects.
[0026] The specific operation is as follows. First, according to the characteristics and size of the wound material, twist the threaded column 243 to adjust the swing amplitude. Then start the first motor 12 to drive the reel 13 to start winding the wound film 3. The wound film 3 passes through the first guide roller 221, the fourth guide roller 28, the fifth guide roller 29, the second guide roller 222 and the third guide roller 223 successively. At the same time, turn on the second motor 248, the turntable 241 rotates, and then makes a circular motion through the bottom seat of the connecting frame 245 to pull the slider 246 to perform a linear reciprocating motion on the stable frame 247, thereby driving the fourth guide roller 28 and the fifth guide roller 29 on the display 25 to swing left and right. In a dynamically adjusted manner, it can reduce the stress concentration that may occur when the material is quickly wound.
[0027] Please refer specifically to Appendix Figure 2 and Appendix Figure 3 As shown, four grooves are provided on the upper side of the housing of the display 25, and columns 26 are provided in each of the grooves. A side frame 27 is provided at the upper end of each column 26. Two fourth guide rollers 28 are provided between the two side frames 27, and a fifth guide roller 29 is provided between the two fourth guide rollers 28. Through the columns 26, the side frames 27, the fourth guide rollers 28 and the fifth guide rollers 29, the auxiliary winding film 3 swings left and right. Two angle irons 14 are provided on the first support platform 11, and each angle iron 14 is connected to a baffle 15 by screws. Through the baffle 15, the wound film 3 is separated from the first motor 12 to prevent the film from winding around the first motor 12.
[0028] Please refer specifically to Appendix Figure 4 and Appendix Figure 5, the slider 246 is slidably connected with a stabilizing frame 247, and both ends of the stabilizing frame 247 are respectively connected with both sides of the inner wall of the cushion block 23. Through the stabilizing frame 247, the constraint on the slider 246 is realized, so that the slider 246 can linearly move stably. A second motor 248 is installed on the lower side of the cushion block 23 through bolts, and the output end of the second motor 248 is butted against the center position of the lower side of the turntable 241. Through the second motor 248, the driving force for the rotation of the turntable 241 is provided. A first guide roller 221, a second guide roller 222 and a third guide roller 223 are arranged in the frame 22. Through the mutual cooperation among the first guide roller 221, the second guide roller 222 and the third guide roller 223, the constraint and guiding of the winding film 3 are realized.
[0029] The above exemplary description of the present invention is made in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.
Claims
1. A swing winding device for punching with palms together, comprising a winding mechanism (1), the winding mechanism (1) comprising a first support platform (11), a first motor (12) and a reel (13) at the output end of the first motor (12) being arranged on the first support platform (11), a roll film (3) being wound on the reel (13), and a deviation correction adjustment mechanism (2) being arranged on one side close to the winding mechanism (1), characterized in that: The deviation correction adjustment mechanism (2) comprises a second support platform (21), a frame (22) is arranged on the second support platform (21), a cushion block (23) and a display (25) are arranged on the upper side of the frame (22), a swing assembly (24) is arranged in the inner cavity of the cushion block (23), the swing assembly (24) comprises a turntable (241), support blocks (242) are arranged at the center position and eccentric position of the turntable (241), a threaded column (243) is arranged between the two support blocks (242), and the threaded column (243) is threadedly connected to a sleeve (244), the sleeve (244) is hinged to a connecting frame (245), the upper end of the connecting frame (245) is hinged to a slider (246), and the slider (246) is slidably connected to an opening on the upper side of the cushion block (23), and the upper side of the slider (246) is connected to the lower side of the housing of the display (25) by bolts.
2. The swing winding device for punching with palms according to claim 1, characterized in that: The sliding block (246) is slidably connected to a stabilizing frame (247), and two ends of the stabilizing frame (247) are respectively connected to two sides of the inner wall of the cushion block (23).
3. The swing winding device for punching with palms according to claim 2, characterized in that: A second motor (248) is mounted on the lower side of the cushion block (23) via bolts, and an output end of the second motor (248) is butted against the center of the circle on the lower side of the rotating disk (241).
4. The swing winding device for punching with palms according to claim 1, characterized in that: A first guide roller (221), a second guide roller (222) and a third guide roller (223) are arranged in the frame (22).
5. The swing winding device for punching with palms according to claim 1, characterized in that: Four grooves on the upper side of the housing of the display (25) are each provided with a column (26), a side frame (27) is provided at the upper end of each column (26), two fourth guide rollers (28) are provided between the two side frames (27), and a fifth guide roller (29) is provided between the two fourth guide rollers (28).
6. The swing winding device for punching with palms according to claim 1, characterized in that: Two angle irons (14) are arranged on the first support platform (11), and each of the angle irons (14) is connected to a baffle (15) via screws.