Punching device for sticky mat production

By designing a synchronous driving mechanism and recycling mechanism, synchronous transportation and recycling of the punching device for the production of dust pads is realized, and the problem of inconvenient recycling of scraps of dust pads in the prior art is solved, and processing efficiency and scope of application are improved.

CN222934900UActive Publication Date: 2025-06-03MAXCLEAN WUXI TECH
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Patent Information

Application Number
CN202421533479.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-06-03
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing punching device for dust-pad production cannot quickly and effectively recover excess dust-pad scraps when punching and forming the dust-pad, resulting in troublesome recycling operations, waste of manpower and affecting processing efficiency.

Method used

A punching device for the production of dust-tight pads is designed, including a synchronous driving mechanism, a recycling mechanism and a material conveying mechanism. The dual-slot wheels are driven by a synchronous motor to drive the transmission wheel connected to the transmission belt to realize the synchronous work of the material conveying mechanism and the recycling mechanism to ensure the synchronous transportation and recycling of the dust-tight pads.

Benefits of technology

It realizes automatic recycling of dust pads, which is convenient for recycling waste materials, saves manpower, improves work efficiency, and can easily clamp dust pads of different widths, improving the scope of processing application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching device for sticky mat production, which belongs to the technical field of sticky mat production and comprises a frame table and a sticky mat roll, one end of the upper side wall of the frame table is fixedly connected with a punching machine, and the lower side wall of one end of the frame table far away from the punching machine is fixedly connected with a mounting mechanism for clamping the sticky mat roll. A material conveying mechanism is fixedly connected to the upper side wall of the rack table, a recycling mechanism is fixedly connected to the lower side wall of the end, close to the punching machine, of the rack table, a synchronous driving mechanism is fixedly connected to the bottom of the rack table, and the two ends of the synchronous driving mechanism are electrically connected with the material conveying mechanism and the recycling mechanism respectively. According to the utility model, the synchronous driving mechanism, the recovery mechanism and the material conveying mechanism are arranged, so that the dust-sticking pad roll can be automatically fed into the punching machine, the residual material of the punched dust-sticking pad roll can be automatically recovered and rolled, the waste material is convenient to recover, the manpower is saved, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sticky dust mat production, in particular to a punching device for sticky dust mat production. Background Technique

[0002] The sticky dust mat is also known as sticky dust floor glue. The adhesive on the sticky dust mat is synthesized by the latest chemical method, which can make the adhesion force of the whole surface of each thin slice of the sticky dust mat uniform. It can effectively remove the dust on the soles of shoes and wheels, minimize the impact of dust on the quality of the purification environment, so as to achieve the effect of simple dust removal, and solve the problem that other floor mats cannot thoroughly remove dust and cannot ensure that dust does not spread. During the production process of the sticky dust mat, a punching device is needed to punch and process the sticky dust mat.

[0003] In a Chinese patent for a punching device for sticky dust mat production (patent number: CN215920618U), the device includes a base, a traction mechanism and a transmission mechanism. An L-shaped frame is installed above the base. Above the base, a traction mechanism for placing the sticky dust mat and a transmission mechanism for transmitting the punched sticky dust mat are respectively arranged. The traction mechanism is located on one side of the surface of the base, and the transmission mechanism is located below one side of the traction mechanism. A slidable sliding mechanism is installed at the top of the frame. A first punching mechanism for punching the sticky dust mat is connected to the surface of the sliding mechanism. A second punching mechanism for punching the sticky dust mat is arranged on one side of the transmission device. Through the setting of the traction mechanism, the sticky dust mat can be pre-positioned at a point, and then pulled through the transmission mechanism. During the transmission process, it is cut by the first punching mechanism and the second punching mechanism, making the punching work more coherent. And the operation of this device is simple and the use is clear. However, when this device punches and forms the sticky dust mat, it cannot quickly and effectively recycle the redundant sticky dust mat corner materials, and the subsequent recycling operation is more troublesome, wasting manpower and affecting the punching processing efficiency of the sticky dust mat. Content of the Utility Model

[0004] The purpose of the utility model is to provide a punching device for sticky dust mat production to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A punching device for sticky dust mat production, including a frame table and a sticky dust mat roll. One end of the upper side wall of the frame table is fixedly connected with a punching machine. One end of the lower side wall of the frame table far from the punching machine is fixedly connected with an installation mechanism for clamping the sticky dust mat roll. The upper side wall of the frame table is fixedly connected with a feeding mechanism. One end of the lower side wall of the frame table close to the punching machine is fixedly connected with a recycling mechanism. The bottom of the frame table is fixedly connected with a synchronous driving mechanism. Two ends of the synchronous driving mechanism are respectively electrically connected with the feeding mechanism and the recycling mechanism;

[0006] The synchronous drive mechanism includes a synchronous motor fixed to the lower side wall of the machine frame table. A double-grooved pulley is fixedly connected to the main shaft end of the synchronous motor. One end of the material conveying mechanism is fixedly connected with a first transmission pulley, and one end of the recycling mechanism is fixedly connected with a second transmission pulley. The double-grooved pulleys are all connected to the first transmission pulley and the second transmission pulley through transmission belts for transmission connection;

[0007] The recycling mechanism includes a mounting bracket fixed to one end of the lower side of the machine frame table. A recycling roller is inserted and rotatably connected to the side wall of the mounting bracket. One end of the recycling roller is fixedly connected with the second transmission pulley.

[0008] As a further solution of the present utility model: Among them, the material conveying mechanism includes a concave frame housing fixed to the upper side wall of the machine frame table. A rotating pin is inserted and rotatably connected to the side wall of the concave frame housing. One end of the rotating pin is fixedly connected with the first transmission pulley, and one end of the rotating pin is fixedly connected with a lower conveying roller. Tightening mechanisms are provided in the vertical side walls of the two vertical ends of the concave frame housing. An upper conveying roller that is in tight contact with the lower conveying roller is rotatably connected between the two tightening mechanisms.

[0009] As a further solution of the present utility model: Among them, the tightening mechanism includes a sliding rod fixed to the side wall of the concave frame housing. A sliding sleeve is sleeved on the sliding rod. A tightening spring is fixedly connected between the inner top wall of the concave frame housing and the sliding sleeve. One side of the sliding sleeve is rotatably connected to the upper conveying roller through a rotating shaft.

[0010] As a further solution of the present utility model: Among them, the inner wall of the concave frame housing is rotatably connected to the end of the lower conveying roller away from the rotating pin through a bearing seat.

[0011] As a further solution of the present utility model: Among them, the mounting mechanism includes a cover strip fixed to the lower side wall of the machine frame table. A handwheel rod is inserted and rotatably connected to one end of the cover strip. One end of the handwheel rod extends into the cover strip and is fixedly connected with a bidirectional lead screw. Two symmetrically arranged threaded blocks are threadedly connected to the bidirectional lead screw. One side of each of the two threaded blocks is fixedly connected with a moving frame. The two moving frames extend to the outside of the cover strip and are rotatably connected with two symmetrically arranged clamping disks.

[0012] As a further solution of the present utility model: Among them, the rear inner wall of the cover strip is slidably connected to the rear side wall of the threaded block.

[0013] As a further solution of the present utility model: Among them, a PLC controller is fixedly connected to one side of the machine frame table. The PLC controller is respectively fixedly connected to the synchronous motor and one end of the punching machine.

[0014] Compared with the prior art, the beneficial effects of the present utility model are:

[0015] 1. The punching device for producing dust - sticking mats, by setting a synchronous driving mechanism, a recycling mechanism and a feeding mechanism, starts the synchronous motor to work, driving the double - groove pulley to rotate. Since the double - groove pulleys are all connected to the first driving wheel and the second driving wheel through transmission belts, at this time, it can drive the feeding mechanism and the recycling mechanism to work synchronously, ensuring the synchronous feeding and recycling winding operations of the dust - sticking mat. When the first driving wheel rotates, it drives the lower conveying roller fixed to the rotating pin, and then drives the dust - sticking mat clamped between the lower conveying roller and the upper conveying roller to perform a conveying displacement. The feeding is stable and convenient, ensuring the continuity of the punching process of the dust - sticking mat. When the second driving wheel rotates, it drives the recycling roller to rotate, and can automatically recycle and wind the remaining materials of the punched dust - sticking mat. The waste recycling is convenient, saving manpower and improving work efficiency.

[0016] 2. The punching device for producing dust - sticking mats, by setting an installation mechanism, places the dust - sticking mat roll between two clamping disks, rotates the hand - wheel rod, drives the bidirectional lead screw to rotate. At this time, it drives the two clamping disks to clamp the dust - sticking mat roll for positioning, which can facilitate the clamping of dust - sticking mat rolls of different widths, with convenient clamping and an improved processing application range. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three - dimensional structural diagram of the present utility model;

[0018] Figure 2 In the present utility model Figure 1 is a partially enlarged structural diagram;

[0019] Figure 3 is a sectional three - dimensional structural diagram at the concave - shaped frame housing of the present utility model;

[0020] Figure 4 is a sectional three - dimensional structural diagram at the cover strip of the present utility model.

[0021] The corresponding relationship between the reference numerals and the component names in the drawings is as follows:

[0022] 1. Frame table; 2. Dust - sticking mat roll; 3. Punching machine; 4. Synchronous motor; 5. Double - groove pulley; 6. First driving wheel; 7. Second driving wheel; 8. Mounting frame; 9. Recycling roller; 10. Concave - shaped frame housing; 11. Rotating pin; 12. Lower conveying roller; 13. Upper conveying roller; 14. Slide bar; 15. Slide sleeve; 16. Tightening spring; 17. Cover strip; 18. Hand - wheel rod; 19. Bidirectional lead screw; 20. Threaded block; 21. Moving frame; 22. Clamping disk; 23. PLC controller. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Please refer to Figures 1 to 4In the practical embodiment, a punching and cutting device for producing sticky mats includes a frame 1 and a sticky mat roll 2. One end of the upper side wall of the frame 1 is fixedly connected with a punching and cutting machine 3. It is a prior art, so it is not described in detail here. The lower side wall of the frame 1 at one end away from the punching and cutting machine 3 is fixedly connected with a mounting mechanism for clamping the sticky mat roll 2. The upper side wall of the frame 1 is fixedly connected with a feeding mechanism. The lower side wall of the frame 1 at one end close to the punching and cutting machine 3 is fixedly connected with a recycling mechanism. The bottom of the frame 1 is fixedly connected with a synchronous driving mechanism. The two ends of the synchronous driving mechanism are electrically connected to the feeding mechanism and the recycling mechanism respectively. The structure is ingenious, the number of motors is saved, and the equipment cost is saved.

[0024] The synchronous driving mechanism includes a synchronous motor 4 fixed to the lower side wall of the frame 1, a double groove wheel 5 is fixedly connected to the main shaft end of the synchronous motor 4, one end of the feeding mechanism is fixedly connected to the first transmission wheel 6, and one end of the recovery mechanism is fixedly connected to the second transmission wheel 7. The double groove wheel 5 is connected to the first transmission wheel 6 and the second transmission wheel 7 through a transmission belt. The synchronous motor 4 is started to work and the double groove wheel 5 is driven to rotate. Since the double groove wheel 5 is connected to the first transmission wheel 6 and the second transmission wheel 7 through a transmission belt, the feeding mechanism and the recovery mechanism can be driven to work synchronously, thereby ensuring the synchronous transportation and recovery and winding operations of the sticky mat;

[0025] The recycling mechanism includes a mounting frame 8 fixed to one end of the lower side of the frame 1, and a recycling roller 9 is inserted and rotatably connected to the side wall of the mounting frame 8. One end of the recycling roller 9 is fixedly connected to the second transmission wheel 7. When the second transmission wheel 7 rotates, the recycling roller 9 is driven to rotate, and the sticky mat roll 2 after punching and cutting can be automatically recycled and rolled up, which is convenient for waste material recycling, saves manpower, and improves work efficiency.

[0026] like Figure 3 As shown: the feeding mechanism includes a concave frame shell 10 fixed on the upper side wall of the frame platform 1, a rotating pin 11 is inserted into the side wall of the concave frame shell 10 and rotatably connected, one end of the rotating pin 11 is fixedly connected to the first transmission wheel 6, and one end of the rotating pin 11 is fixedly connected to the lower conveying roller 12, and a clamping mechanism is provided in the two vertical end side walls of the concave frame shell 10, and an upper conveying roller 13 that is tightly set against the lower conveying roller 12 is rotatably connected between the two clamping mechanisms. When the first transmission wheel 6 rotates, the lower conveying roller 12 fixed to the rotating pin 11 is driven to rotate, and then the sticky pad pressed between the lower conveying roller 12 and the upper conveying roller 13 is driven to convey and move, so that the feeding is stable and convenient, and the continuity of the punching process of the sticky pad is guaranteed, thereby improving the processing efficiency.

[0027] like Figure 3As shown in the figure: The pressing mechanism includes a slide bar 14 fixed to the side wall of the concave frame housing 10. A slide sleeve 15 is sleeved on the slide bar 14. A pressing spring 16 is fixedly connected between the inner top wall of the concave frame housing 10 and the slide sleeve 15. One side of the slide sleeve 15 is rotatably connected to the upper conveying roller 13 through a rotating shaft. By the elastic force of the pressing spring 16, the upper conveying roller 13 connected to the slide sleeve 15 is pushed to press the dust sticking pad tightly between the lower conveying roller 12, so as to convey the dust sticking pad roll 2.

[0028] As Figure 3 shown in the figure: The inner wall of the concave frame housing 10 is rotatably connected to one end of the lower conveying roller 12 far from the rotating pin 11 through a bearing seat, which can play a role in supporting the rotation of the rotating pin 11.

[0029] As Figure 1 and Figure 4 shown in the figure: The installation mechanism includes a cover strip 17 fixed to the lower side wall of the machine frame table 1. One end of the cover strip 17 is inserted and rotatably connected with a handwheel rod 18. One end of the handwheel rod 18 extends into the cover strip 17 and is fixedly connected with a bidirectional lead screw 19. Two symmetrically arranged threaded blocks 20 are threadedly connected to the bidirectional lead screw 19. One side of each of the two threaded blocks 20 is fixedly connected with a moving frame 21. The two moving frames 21 extend to the outside of the cover strip 17 and are rotatably connected with two symmetrically arranged clamping discs 22. The dust sticking pad roll 2 is placed between the two clamping discs 22. The handwheel rod 18 is rotated to drive the bidirectional lead screw 19 to rotate. At this time, the two clamping discs 22 are driven to clamp the dust sticking pad roll 2 for positioning, which can facilitate the clamping of dust sticking pad rolls 2 with different widths, is convenient for clamping, and improves the processing application range.

[0030] As Figure 4 shown in the figure: The rear inner wall of the cover strip 17 is slidably connected to the rear side wall of the threaded block 20, which can limit the axial rotation of the threaded block 20.

[0031] As Figure 1 shown in the figure: A PLC controller 23 is fixedly connected to one side of the machine frame table 1. The PLC controller 23 is respectively fixedly connected to the synchronous motor 4 and one end of the punching machine 3. The operation is convenient, and it is externally powered. The related circuit is prior art and can be fully realized by those skilled in the art without further elaboration.

[0032] Working principle: When the device is used to punch and cut the sticky mat, first, place the sticky mat roll 2 between the two clamping plates 22, rotate the handwheel rod 18, and drive the bidirectional screw rod 19 to rotate. Since the bidirectional screw rod 19 is threadedly connected with the two threaded blocks 20 respectively, at this time, drive the two clamping plates 22 to clamp the sticky mat roll 2 for positioning, which can be convenient for clamping sticky mat rolls 2 of different widths, and the clamping is convenient, which improves the processing application range. Then, one end of the sticky mat roll 2 passes through the feeding mechanism and the punching machine 3 and is wound on the recovery roller 9. The elastic force of the clamping spring 16 is used to push the upper conveying roller 13 connected to the sliding sleeve 15 to press the sticky mat against the lower conveying roller 12, so as to convey the sticky mat. Then, The synchronous motor 4 is started to work, and the double groove wheel 5 is driven to rotate. Since the double groove wheel 5 is connected to the first transmission wheel 6 and the second transmission wheel 7 through the transmission belt, the feeding mechanism and the recovery mechanism can be driven to work synchronously at this time to ensure the synchronous transportation and recovery and winding operations of the sticky mat. When the first transmission wheel 6 rotates, the lower conveying roller 12 fixed to the rotating pin 11 is driven to rotate, and then the sticky mat pressed between the lower conveying roller 12 and the upper conveying roller 13 is driven to be conveyed and displaced. The feeding is stable and convenient, and the continuity of the punching process of the sticky mat is guaranteed. When the second transmission wheel 7 rotates, the recovery roller 9 is driven to rotate, and the punched sticky mat roll 2 can be automatically recovered and wound, which is convenient for waste material recovery, saves manpower, and improves work efficiency.

[0033] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A punching device for producing sticky mats, comprising a machine frame (1) and a sticky mat roll (2), characterized in that: One end of the upper side wall of the frame (1) is fixedly connected to a punching machine (3); the lower side wall of the end of the frame (1) away from the punching machine (3) is fixedly connected to a mounting mechanism for clamping the sticky mat roll (2); the upper side wall of the frame (1) is fixedly connected to a feeding mechanism; the lower side wall of the end of the frame (1) close to the punching machine (3) is fixedly connected to a recycling mechanism; the bottom of the frame (1) is fixedly connected to a synchronous driving mechanism; the two ends of the synchronous driving mechanism are electrically connected to the feeding mechanism and the recycling mechanism respectively; The synchronous drive mechanism comprises a synchronous motor (4) fixed to the lower side wall of the frame (1); a main shaft end of the synchronous motor (4) is fixedly connected to a double groove wheel (5); one end of the feeding mechanism is fixedly connected to a first transmission wheel (6); one end of the recovery mechanism is fixedly connected to a second transmission wheel (7); and the double groove wheel (5) is transmission-connected to the first transmission wheel (6) and the second transmission wheel (7) via a transmission belt; The recovery mechanism comprises a mounting frame (8) fixed to one end of the lower side of the frame platform (1), a recovery roller (9) is inserted into and rotatably connected to the side wall of the mounting frame (8), and one end of the recovery roller (9) is fixedly connected to the second transmission wheel (7).

2. A punching device for producing sticky mats according to claim 1, characterized in that: The feeding mechanism comprises a concave frame shell (10) fixed to the upper side wall of the frame platform (1), a rotating pin (11) is inserted into the side wall of the concave frame shell (10) and is rotatably connected, one end of the rotating pin (11) is fixedly connected to the first transmission wheel (6), one end of the rotating pin (11) is fixedly connected to the lower conveying roller (12), and a clamping mechanism is provided in the two vertical end side walls of the concave frame shell (10), and an upper conveying roller (13) is rotatably connected between the two clamping mechanisms and is arranged to be clamped against the lower conveying roller (12).

3. A punching device for producing sticky mats according to claim 2, characterized in that: The clamping mechanism comprises a slide bar (14) fixed in the side wall of the concave frame shell (10), a slide sleeve (15) is sleeved on the slide bar (14), a clamping spring (16) is fixedly connected between the inner top wall of the concave frame shell (10) and the slide sleeve (15), and one side of the slide sleeve (15) is rotatably connected to the upper conveying roller (13) via a rotating shaft.

4. A punching device for producing sticky mats according to claim 2, characterized in that: The inner wall of the concave frame shell (10) is rotatably connected to an end of the lower conveying roller (12) away from the rotating pin (11) through a bearing seat.

5. A punching device for producing sticky mats according to claim 1, characterized in that: The mounting mechanism comprises a cover bar (17) fixed to the lower side wall of the frame platform (1), one end of the cover bar (17) is inserted and rotatably connected to a handwheel rod (18), one end of the handwheel rod (18) extends into the cover bar (17) and is fixedly connected to a bidirectional screw rod (19), two symmetrically arranged threaded blocks (20) are threadedly connected to the bidirectional screw rod (19), one side of the two threaded blocks (20) is fixedly connected to a movable frame (21), and the two movable frames (21) extend to the outside of the cover bar (17) and are rotatably connected to two symmetrically arranged clamping plates (22).

6. A punching device for producing sticky mats according to claim 5, characterized in that: The rear end inner wall of the cover strip (17) is slidably connected to the rear end side wall of the threaded block (20).

7. A punching device for producing sticky mats according to claim 1, characterized in that: A PLC controller (23) is fixedly connected to one side of the frame (1), and the PLC controller (23) is fixedly connected to one end of the synchronous motor (4) and the punching machine (3), respectively.

Citation Information

Patent Citations

  • Punching device for sticky mat production

    CN215920618U