Tension-adjustable yarn winding device

By designing a yarn winding device including a tension adjustment mechanism and a adjustment mechanism, the tension of the yarn is adjusted by using a motor and a screw system to adjust the tension of the yarn, the problem of deformation caused by increasing yarn tension in the existing device is solved, and the uniform tension during the yarn winding is maintained, and the winding quality and efficiency are improved.

CN222934920UActive Publication Date: 2025-06-03GUANGZHOU BEILEI WIRE IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421831711.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-03
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing yarn winding device for textile machinery adjusts the tension of the yarn by adjusting the height of the tension adjustment roller, which causes the tension of the yarn to increase continuously during the winding process, which easily leads to the deformation of the yarn, and cannot flexibly adjust the tension, affecting the quality of the yarn winding.

Method used

A yarn winding device with adjustable tension is designed, including a workbench, conveying roller, winding device and controller. The tension adjustment mechanism and adjustment mechanism are adopted. The forward and reverse rotation motor and servo motor are activated through the controller, which drives the lead screw, thread block, support block and fixed seat to move, and adjust the position of the winding device and the tension of the yarn.

Benefits of technology

It realizes that the yarn maintains uniform tension during the winding process, improves the quality and efficiency of yarn winding, is suitable for different types of yarns and different production conditions, and has the advantages of strong adaptability and practicality of tension adjustment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222934920U_ABST
    Figure CN222934920U_ABST
Patent Text Reader

Abstract

The utility model relates to a tension-adjustable yarn winding device, which belongs to the field of textile machinery equipment and comprises a worktable, a conveying roller rotationally connected to one side of the top of the worktable, a winding device arranged on the other side of the top of the worktable and a controller fixedly mounted on the front surface of the worktable, a tension adjusting mechanism used for adjusting tension of the yarn body is arranged at the top of the workbench, and an adjusting mechanism which extends to the outside of the workbench and is used for adjusting the position of the winding device is arranged in the workbench. According to the tension-adjustable yarn winding device, a controller starts a positive and negative rotation motor to work to drive a lead screw to rotate, the lead screw rotates to drive a threaded block, a supporting block and a fixing base to linearly move left and right, and therefore the position of the winding device is moved, the winding tension of a winding roller is conveniently controlled, and the yarn winding quality and efficiency are improved; the device is suitable for different types of yarns and different production conditions, and has the advantage of high tension adjustment adaptability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of textile machinery and equipment, and in particular to a yarn winding device with adjustable tension. Background Art

[0002] Yarn is a kind of textile product, which is processed from various textile fibers into products with a certain fineness and is used for weaving, making ropes, making threads, knitting, embroidery, etc. It is divided into short fiber yarns, continuous filaments, etc. There are various ways to represent the fineness of yarns, such as count, metric count, English count, denier, etc. The twist of yarn is expressed by the number of twists per meter or per inch. In the use of textile machinery, it is usually necessary to process yarns, and winding the yarns is the most common, which can make the yarns neatly wound on a hollow rod, facilitating later use and preventing the yarns from being often wound together, thereby improving the use efficiency of the yarns.

[0003] During the production process of yarns, a yarn winding device with adjustable tension is required. The Chinese utility model patent with the publication number CN220617949U discloses a yarn winding device for textile machinery that can keep the tension of yarns. It relates to the technical field of textile machinery and includes a workbench and an installation box installed on the top of the workbench. A driving roller for conveying yarns is rotatably arranged in the workbench. This utility model uses a driving gear to drive a driving rack meshed on one side of the driving gear to drive a fixed seat to move vertically downward. At this time, a tension adjusting roller rotatably connected to the fixed seat can move vertically downward to press the yarn to increase the tension of the yarn.

[0004] In the process of implementing the present application, there are at least the following problems in this technology. The yarn winding device for textile machinery that can keep the tension of yarns adjusts the tension of the yarn by adjusting the height of the tension adjusting roller. However, this adjustment method causes the force application point of the subsequent wound yarn to continuously increase in tension during the winding process, easily resulting in deformation of the yarn, and it is impossible to flexibly adjust the yarn tension according to actual needs, seriously affecting the quality of yarn winding. Therefore, a yarn winding device with adjustable tension is proposed to solve the problems raised above. Summary of the Utility Model

[0005] In view of the deficiencies of the prior art, the present application provides a yarn winding device with adjustable tension, which has the advantages of strong adaptability to tension adjustment, etc., and solves the problem that the existing yarn winding device for textile machinery that can keep the tension of yarns adjusts the tension of the yarn by adjusting the height of the tension adjusting roller. However, this adjustment method causes the force application point of the subsequent wound yarn to continuously increase in tension during the winding process, easily resulting in deformation of the yarn, and it is impossible to flexibly adjust the yarn tension according to actual needs, seriously affecting the quality of yarn winding.

[0006] In summary, the present application provides the following technical solution: A yarn winding device with adjustable tension, comprising a workbench, a conveying roller rotatably connected to one side of the top of the workbench, a winding device arranged on the other side of the top of the workbench, and a controller fixedly installed on the front of the workbench. A tension adjusting mechanism for adjusting the tension of the yarn body is arranged on the top of the workbench, and an adjusting mechanism extending to the outside of the workbench for adjusting the position of the winding device is arranged inside the workbench;

[0007] The tension adjusting mechanism includes an installation box fixedly connected to the top of the workbench, a threaded rod rotatably connected inside the installation box, a threaded sleeve threadedly connected to the outside of the threaded rod and extending to the outside of the installation box, a fixing frame fixedly connected to one end of the threaded sleeve away from the threaded rod, and an adjusting roller rotatably connected inside the fixing frame;

[0008] The adjusting mechanism includes a forward and reverse motor fixedly installed outside the workbench, a lead screw fixedly connected to the output shaft of the forward and reverse motor and extending into the workbench, a threaded block threadedly connected to the outside of the lead screw, a support block fixedly connected to the top of the threaded block and extending to the outside of the workbench, and a fixed seat fixedly connected to the top of the support block.

[0009] By adopting the above technical solution, the present application starts the forward and reverse motor to work through the controller to drive the lead screw to rotate. The rotation of the lead screw drives the threaded block, the support block and the fixed seat to move linearly left and right, so as to move the position of the winding device, facilitate the control of the winding tension of the winding roller, make the yarn maintain a uniform tension during the winding process, thereby improving the quality and efficiency of yarn winding, being applicable to different types of yarns and different production conditions, and achieving the advantage of strong adaptability in tension adjustment; by starting the servo motor to work through the controller to drive the transmission gear to rotate, the rotation of the transmission gear meshes with and drives the driven gear and the threaded rod to rotate. The rotation of the threaded rod drives the threaded sleeve, the fixing frame and the adjusting roller to move upward, so as to adjust the tension of the yarn correspondingly according to the actual situation, enable the yarn to be wound normally and effectively. By setting the sliding sleeve and the guide rod, the stability of the movement of the adjusting roller is improved, the probability of generating wrinkles is reduced, and the quality of yarn winding can be kept stable, achieving the advantage of strong practicability.

[0010] Further, a servo motor is fixedly installed outside the installation box, a transmission gear is fixedly connected to the output shaft of the servo motor, and a driven gear meshing with the transmission gear is fixedly connected to the outside of the threaded rod.

[0011] The beneficial effect of adopting the above further solution is: By starting the servo motor to work through the controller to drive the transmission gear to rotate, the rotation of the transmission gear meshes with and drives the driven gear and the threaded rod to rotate.

[0012] Furthermore, a moving opening adapted to the threaded sleeve is formed inside the installation box, and the servo motor is electrically connected to the controller.

[0013] The beneficial effect of adopting the above further solution is that: by rotating the threaded rod to drive the threaded sleeve, the fixing frame and the adjusting roller to move upward, the tension of the yarn can be adjusted correspondingly according to the actual situation.

[0014] Furthermore, a limiting component is arranged inside the installation box. The limiting component includes a sliding sleeve fixedly connected to the outside of the threaded sleeve. A guiding rod adapted to the sliding sleeve is fixedly connected inside the installation box, and the sliding sleeve is slidably connected to the outside of the guiding rod.

[0015] The beneficial effect of adopting the above further solution is that: by arranging the sliding sleeve and the guiding rod, the stability of the adjusting roller during movement is improved, the probability of generating wrinkles is reduced, and the quality of the yarn winding can be kept stable.

[0016] Furthermore, the lead screw is rotatably connected to the inside of the workbench, and a bearing adapted to the lead screw is fixedly installed inside the workbench.

[0017] The beneficial effect of adopting the above further solution is that: by arranging the bearing, the stability of the lead screw during rotation is improved.

[0018] Furthermore, a sliding opening adapted to the support block is formed inside the workbench. The fixed seat is a solid cuboid, and the winding device is fixedly connected to the top of the fixed seat.

[0019] The beneficial effect of adopting the above further solution is that: by starting the forward and reverse motor to work through the controller to drive the lead screw to rotate, the lead screw rotates to drive the threaded block, the support block and the fixed seat to perform left and right linear movement.

[0020] Furthermore, a slider extending to the inside of the workbench is fixedly connected to the bottom of the threaded block. A sliding groove adapted to the slider is formed inside the workbench, and the slider is slidably connected to the sliding groove.

[0021] The beneficial effect of adopting the above further solution is that: by arranging the slider and the sliding groove, the stability of the winding device during winding movement is improved.

[0022] Furthermore, two limiting rollers are rotatably installed on the top of the workbench, and the two limiting rollers are symmetrically distributed on the top of the workbench from left to right.

[0023] The beneficial effect of adopting the above further solution is that: by arranging the limiting rollers to cooperate with the tension adjusting mechanism, the tension can be adjusted according to the type of yarn and the winding speed.

[0024] Compared with the prior art, the present application provides a yarn winding device with adjustable tension, having the following beneficial effects:

[0025] 1. For the yarn winding device with adjustable tension, the controller starts the operation of the forward and reverse motor to drive the screw rod to rotate. The rotation of the screw rod drives the threaded block, the support block, and the fixed seat to move linearly left and right, thereby moving the position of the winding device, facilitating the control of the winding tension of the winding roller, enabling the yarn to maintain a uniform tension during the winding process, thus improving the quality and efficiency of yarn winding, being applicable to different types of yarns and different production conditions, achieving the advantage of strong adaptability in tension adjustment.

[0026] 2. For the yarn winding device with adjustable tension, the controller starts the operation of the servo motor to drive the driving gear to rotate. The rotation of the driving gear meshes with and drives the driven gear and the threaded rod to rotate. The rotation of the threaded rod drives the threaded sleeve, the fixed frame, and the adjusting roller to move upward, thereby enabling relative adjustment of the yarn tension according to the actual situation, allowing the yarn to be wound normally and effectively. By setting the sliding sleeve and the guide rod, the stability of the adjusting roller during movement is improved, the probability of wrinkle generation is reduced, and the quality of yarn winding can be maintained stable, achieving the advantage of strong practicability. Description of the Drawings

[0027] Figure 1 is a structural sectional view of the present application;

[0028] Figure 2 is a three-dimensional structural view of the adjusting mechanism of the present application;

[0029] Figure 3 is the present application Figure 1 an enlarged structural schematic diagram of A shown.

[0030] Description of the Reference Numerals:

[0031] 1. Workbench; 2. Conveyor roller; 3. Winding device; 31. Mounting frame; 32. Reduction motor; 33. Winding roller; 4. Controller; 5. Tension adjusting mechanism; 51. Installation box; 52. Servo motor; 53. Driving gear; 54. Driven gear; 55. Threaded rod; 56. Threaded sleeve; 57. Fixed frame; 58. Adjusting roller; 6. Limiting component; 61. Sliding sleeve; 62. Guide rod; 7. Adjusting mechanism; 71. Forward and reverse motor; 72. Screw rod; 73. Threaded block; 74. Support block; 75. Fixed seat; 76. Slide block, 8. Limiting roller. Detailed Embodiments

[0032] Please refer to Figures 1 to 3, A yarn winding device with adjustable tension, including a workbench 1, a conveying roller 2 rotatably connected to one side of the top of the workbench 1, a winding device 3 arranged on the other side of the top of the workbench 1, and a controller 4 fixedly installed on the front of the workbench 1. A tension adjusting mechanism 5 for adjusting the tension of the yarn body is arranged on the top of the workbench 1, and an adjusting mechanism 7 extending to the outside of the workbench 1 for adjusting the position of the winding device 3 is arranged inside the workbench 1. The tension adjusting mechanism 5 includes an installation box 51 fixedly connected to the top of the workbench 1, a threaded rod 55 rotatably connected inside the installation box 51, a threaded sleeve 56 threadedly connected to the outside of the threaded rod 55 and extending outside the installation box 51, a fixing frame 57 fixedly connected to one end of the threaded sleeve 56 away from the threaded rod 55, and an adjusting roller 58 rotatably connected inside the fixing frame 57.

[0033] Start the servo motor 52 to work through the controller 4 to drive the transmission gear 53 to rotate. The rotation of the transmission gear 53 drives the driven gear 54 and the threaded rod 55 to rotate. The rotation of the threaded rod 55 drives the threaded sleeve 56, the fixing frame 57 and the adjusting roller 58 to move upward, so that the tension of the yarn can be adjusted correspondingly according to the actual situation, and the yarn can be wound normally and effectively.

[0034] Among them, a servo motor 52 is fixedly installed outside the installation box 51, a transmission gear 53 is fixedly connected to the output shaft of the servo motor 52, and a driven gear 54 meshing with the transmission gear 53 is fixedly connected to the outside of the threaded rod 55.

[0035] Specifically, a moving port adapted to the threaded sleeve 56 is opened inside the installation box 51, and the servo motor 52 is electrically connected to the controller 4.

[0036] It should be noted that a limiting component 6 is arranged inside the installation box 51. The limiting component 6 includes a sliding sleeve 61 fixedly connected to the outside of the threaded sleeve 56, and a guide rod 62 fixedly connected inside the installation box 51 and adapted to the sliding sleeve 61. The sliding sleeve 61 is slidably connected to the outside of the guide rod 62. By setting the sliding sleeve 61 and the guide rod 62, the stability of the movement of the adjusting roller 58 is improved, the probability of wrinkle generation is reduced, and the quality of yarn winding can be kept stable.

[0037] In addition, the winding device 3 includes an installation frame 31 fixedly connected to the top of the fixed seat 75. A reduction motor 32 is fixedly installed on the back of the installation frame 31. A winding roller 33 is detachably connected to the output shaft of the reduction motor 32. The winding roller 33 is rotatably connected inside the installation frame 31, and a yarn body is wound around the outside of the winding roller 33.

[0038] Please refer to Figure 1 and Figure 2, in this embodiment, the adjusting mechanism 7 includes a forward and reverse motor 71 fixedly installed outside the workbench 1, a lead screw 72 fixedly connected to the output shaft of the forward and reverse motor 71 and extending into the workbench 1, a threaded block 73 threadedly connected to the outside of the lead screw 72, a support block 74 fixedly connected to the top of the threaded block 73 and extending outside the workbench 1, and a fixed seat 75 fixedly connected to the top of the support block 74. By starting the forward and reverse motor 71 to work through the controller 4, the lead screw 72 is driven to rotate. The rotation of the lead screw 72 drives the threaded block 73, the support block, and the fixed seat 75 to move linearly left and right, thereby moving the position of the winding device 3 to facilitate the control of the winding tension of the winding roller 33, so that the yarn maintains a uniform tension during the winding process.

[0039] Among them, the lead screw 72 is rotatably connected to the inside of the workbench 1, and a bearing adapted to the lead screw 72 is fixedly installed inside the workbench 1.

[0040] Specifically, a sliding opening adapted to the support block 74 is provided inside the workbench 1. The fixed seat 75 is a solid cuboid, and the winding device 3 is fixedly connected to the top of the fixed seat 75. A slider 76 extending into the workbench 1 is fixedly connected to the bottom of the threaded block 73. A chute adapted to the slider 76 is provided inside the workbench 1, and the slider 76 is slidably connected to the chute.

[0041] Please refer to Figure 1 , in this embodiment, two limiting rollers 8 are rotatably installed on the top of the workbench 1. The two limiting rollers 8 are symmetrically distributed left and right on the top of the workbench 1. By setting the limiting rollers 8 to cooperate with the tension adjusting mechanism 5, the tension can be adjusted according to the type of yarn and the winding speed.

[0042] The working principle of the above embodiment is as follows:

[0043] During use, the servo motor 52 is started to work through the controller 4 to drive the transmission gear 53 to rotate. The rotation of the transmission gear 53 meshes and drives the driven gear 54 and the threaded rod 55 to rotate. The rotation of the threaded rod 55 drives the threaded sleeve 56, the fixed frame 57, and the adjusting roller 58 to move upward, so that the tension of the yarn can be adjusted correspondingly according to the actual situation, enabling the yarn to be wound normally and effectively. Then, the forward and reverse motor 71 is started to work through the controller 4 to drive the lead screw 72 to rotate. The rotation of the lead screw 72 drives the threaded block 73, the support block, and the fixed seat 75 to move linearly left and right, thereby moving the position of the winding device 3 and controlling the winding tension of the winding roller 33.

Claims

1. A tension-adjustable yarn winding device, characterized in that: The invention comprises a workbench (1), a conveying roller (2) rotatably connected to one side of the top of the workbench (1), a winding device (3) arranged on the other side of the top of the workbench (1), and a controller (4) fixedly installed on the front of the workbench (1), wherein a tension adjustment mechanism (5) for adjusting the tension of the yarn body is arranged on the top of the workbench (1), and an adjustment mechanism (7) for adjusting the position of the winding device (3) is arranged inside the workbench (1) and extends to the outside thereof; The tension adjustment mechanism (5) comprises a mounting box (51) fixedly connected to the top of the workbench (1), a threaded rod (55) rotatably connected to the inside of the mounting box (51), a threaded sleeve (56) threadedly connected to the outside of the threaded rod (55) and extending to the outside of the mounting box (51), a fixing frame (57) fixedly connected to an end of the threaded sleeve (56) away from the threaded rod (55), and an adjusting roller (58) rotatably connected to the inside of the fixing frame (57); The adjustment mechanism (7) comprises a forward and reverse motor (71) fixedly mounted on the outside of the workbench (1), a lead screw (72) fixedly connected to the output shaft of the forward and reverse motor (71) and extending to the inside of the workbench (1), a threaded block (73) threadedly connected to the outside of the lead screw (72), a support block (74) fixedly connected to the top of the threaded block (73) and extending to the outside of the workbench (1), and a fixed seat (75) fixedly connected to the top of the support block (74).

2. A tension-adjustable yarn winding device according to claim 1, characterized in that: A servo motor (52) is fixedly mounted on the outside of the installation box (51), a transmission gear (53) is fixedly connected to the output shaft of the servo motor (52), and a driven gear (54) meshing with the transmission gear (53) is fixedly connected to the outside of the threaded rod (55).

3. A tension-adjustable yarn winding device according to claim 2, characterized in that: The installation box (51) is provided with a movable opening adapted to fit the threaded sleeve (56) inside, and the servo motor (52) is electrically connected to the controller (4).

4. A tension-adjustable yarn winding device according to claim 1, characterized in that: A limit assembly (6) is arranged inside the installation box (51), the limit assembly (6) comprising a sliding sleeve (61) fixedly connected to the outside of the threaded sleeve (56), a guide rod (62) adapted to the sliding sleeve (61) is fixedly connected to the inside of the installation box (51), and the sliding sleeve (61) is slidably connected to the outside of the guide rod (62).

5. The tension-adjustable yarn winding device according to claim 1, characterized in that: The lead screw (72) is rotatably connected to the inside of the workbench (1), and a bearing matching the lead screw (72) is fixedly installed inside the workbench (1).

6. A tension-adjustable yarn winding device according to claim 1, characterized in that: The workbench (1) is provided with a sliding opening adapted to the support block (74) inside, the fixed seat (75) is a solid rectangular parallelepiped, and the winding device (3) is fixedly connected to the top of the fixed seat (75).

7. A tension-adjustable yarn winding device according to claim 1, characterized in that: A slider (76) extending into the interior of the workbench (1) is fixedly connected to the bottom of the threaded block (73); a slide groove matching the slider (76) is provided inside the workbench (1); and the slider (76) and the slide groove are slidably connected.

8. The tension-adjustable yarn winding device according to claim 1, characterized in that: Two limiting rollers (8) are rotatably mounted on the top of the workbench (1), and the two limiting rollers (8) are symmetrically distributed on the top of the workbench (1).

Citation Information

Patent Citations

  • Yarn winding device capable of keeping tension of yarn for textile machinery

    CN220617949U