Polyester yarn shaping mechanism

By designing the heating chamber and cooling chamber in the heating cylinder in the polyester wire setting equipment, and using the combined structure of the partition plate, through hole, heat sink and heat dissipation blade, the problem of long heat dissipation time during the polyester wire setting process is solved, and the setting efficiency is improved.

CN222935613UActive Publication Date: 2025-06-03ZHEJIANG DINGYI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421650814.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-06-03
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing polyester wire setting equipment takes up a long time for the polyester wire to dissipate heat in the heating and cooling steps, resulting in a low setting efficiency.

Method used

A polyester wire shaping mechanism is designed, including a heating chamber and a cooling chamber in the heating cylinder. The polyester wire enters the heat dissipation chamber in an orderly manner through the partition plate and through holes, and the heat dissipation of the polyester wire is accelerated through the rotation of the heat dissipation rack and the heat dissipation blades.

Benefits of technology

Through the optimized heating and cooling structure, the setting efficiency of polyester wire is significantly improved and the overall setting time is shortened.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the related technical field of polyester yarn shaping, and discloses a polyester yarn shaping mechanism which comprises a heating cylinder and a heating chamber arranged in the heating cylinder, cooling chambers used for cooling polyester yarns at high temperature are distributed on the heating chamber in the arrangement direction of the heating cylinder at intervals in an extending mode, and the cooling chambers are communicated with the heating cylinder. And a partition plate is arranged between the heating chamber and the cooling chamber. By arranging the heating chamber and the cooling chamber in the heating cylinder body, the shaping process of polyester yarns can be orderly and stably carried out, the purpose of carrying out temperature distinguishing on the two subareas can be achieved by arranging the partition plate, and the polyester yarns can orderly enter the heat dissipation chamber through the through holes; and the heat dissipation frame rotates to drive the heat dissipation blades to rotate, so that the purpose of accelerating the heat dissipation efficiency of the polyester yarn is achieved, and the purpose of greatly improving the shaping efficiency of the whole polyester yarn can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field related to the setting of polyester filaments, in particular to a polyester filament setting mechanism. Background Art

[0002] In the production of polyester filaments, the internal stress generated during the stretching process of fabric fibers can be eliminated through a steam heating box, enabling the macromolecules to undergo a certain degree of relaxation and fixing the shape of the woven fibers.

[0003] During the setting process of most existing polyester filament setting devices for polyester filaments, generally two large heating and cooling steps are required to obtain the set polyester filaments, and a relatively long time is occupied by the heat dissipation of the polyester filaments in the above two steps. In order to further improve the setting efficiency of polyester filaments, a polyester filament setting mechanism is proposed. Summary of the Utility Model

[0004] The utility model provides a polyester filament setting mechanism, which solves the problems in the above background art.

[0005] The utility model solves its technical problems by adopting the following technical solutions:

[0006] A polyester filament setting mechanism includes a heating cylinder body and a heating chamber opened in the heating cylinder body. The heating chamber is provided with cooling chambers for cooling polyester filaments at high temperatures at intervals along the extending direction of the heating cylinder body. A partition plate is arranged between the heating chamber and the cooling chamber, and a through hole for the polyester filament to extend through is opened in the partition plate. A heat dissipation member is arranged in the cooling chamber. The heat dissipation member includes a heat dissipation frame concentrically arranged with the cooling chamber. A heat dissipation chamber for the polyester filament to dissipate heat is opened in the heat dissipation frame, and a plurality of heat dissipation blades are arrayed and spaced circumferentially on the heat dissipation frame. An exchange channel for cold and hot gas exchange is formed between every two heat dissipation blades. A driving member for driving the circumferential rotation of the heat dissipation frame is arranged outside the heat dissipation frame.

[0007] Preferably, a protective layer for protecting the heating cylinder body is arranged on the inner wall of the heating cylinder body, and a plurality of heating elements for uniformly heating the heating chamber are distributed on one inner wall of the protective layer in the heating chamber.

[0008] Preferably, a plurality of first transmission wheels and second transmission wheels for tensioning and transmitting the polyester filaments are arranged between the side walls of the heating chamber. The second transmission wheel is arranged between the first transmission wheel and the through hole for buffering the transmission of the polyester filaments.

[0009] Preferably, feeding ports and discharging ports are respectively formed on two sides of the heating cylinder body. The feeding port is located on one side of the heating chamber, and the discharging port is located on one side of the cooling chamber. Protective pads for protecting the polyester filaments are arranged in the feeding port and the discharging port.

[0010] Preferably, the driving member includes a fixing frame rotatably arranged on the outer periphery of the heat dissipation frame. The fixing frame is arranged on the side wall of the cooling chamber. A driven gear is arranged on the outer periphery of the heat dissipation frame. A driving gear is meshed with one side of the driven gear. A driving motor for driving the driving gear to rotate is arranged on one side of the driving gear.

[0011] Preferably, heat insulation layers for heat insulation are respectively coated on two sides of the partition plate.

[0012] The advantages and positive effects of the present utility model are as follows: By arranging the heating chamber and the cooling chamber in the heating cylinder body, the shaping process of the polyester filaments can be carried out orderly and stably. By arranging the partition plate, the purpose of temperature differentiation between the two partitions can be achieved. Through the through holes, the polyester filaments can enter the heat dissipation chamber orderly. By rotating the heat dissipation frame to drive the heat dissipation blades to rotate, the purpose of accelerating the heat dissipation efficiency of the polyester filaments can be achieved, and the shaping efficiency of the whole polyester filaments can be greatly improved. Description of the Drawings

[0013] The present utility model will be further described below with reference to the drawings and embodiments.

[0014] Figure 1 is a schematic structural diagram of the present utility model;

[0015] Figure 2 is Figure 1 the schematic structural diagram of the heat dissipation frame in

[0016] The reference signs in the drawings are described separately as follows:

[0017] 1. Heating cylinder body; 11. Protective layer; 111. Feeding port; 112. Discharging port; 113. Protective pad; 12. Heating chamber; 121. Cooling chamber; 13. Heating element; 14. First transmission wheel; 15. Second transmission wheel;

[0018] 2. Heat dissipation member; 21. Through hole; 22. Partition plate; 221. Heat insulation layer;

[0019] 3. Driving member; 31. Heat dissipation frame; 311. Heat dissipation chamber; 32. Heat dissipation blade; 321. Exchange channel; 33. Fixing frame; 34. Driven gear; 35. Driving gear; 36. Driving motor. Detailed Embodiments

[0020] The present utility model will now be further described in detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only showing the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0021] The following further details the embodiments of the present utility model with reference to the accompanying drawings:

[0022] Referring to Figure 1 and Figure 2 As shown, in the production of polyester filaments, the internal stress generated during the stretching of fabric fibers can be eliminated through a steam heating box, causing the macromolecules to relax to a certain extent and fixing the shape of the woven fibers. Most existing polyester filament setting devices mostly need to obtain the set polyester filaments through two large heating and cooling steps during the setting process of polyester filaments, and a relatively long time is occupied by the heat dissipation of the polyester filaments in the above two steps. In order to further improve the setting efficiency of polyester threads, a polyester filament setting mechanism is proposed, which includes a heating cylinder 1 and a heating chamber 12 opened in the heating cylinder 1. The heating chamber 12 is provided with cooling chambers 121 for cooling polyester filaments at high temperatures at intervals along the direction of the heating cylinder 1. A partition plate 22 is provided between the heating chamber 12 and the cooling chambers 121, and a through hole 21 for the polyester filaments to extend through is opened in the partition plate 22. A heat dissipation member 2 is provided in the cooling chamber 121. The heat dissipation member 2 includes a heat dissipation frame 31 concentrically arranged with the cooling chamber 121. A heat dissipation chamber 311 for the polyester filaments to pass through and dissipate heat is opened in the heat dissipation frame 31. A plurality of heat dissipation blades 32 are arranged at intervals in the circumferential direction of the heat dissipation frame 31. An exchange channel 321 for cold and hot air exchange is formed between two adjacent heat dissipation blades 32. A driving member 3 for driving the circumferential rotation of the heat dissipation frame 31 is provided outside the heat dissipation frame 31. Through the arrangement of the heating chamber 12 and the cooling chambers 121 in the heating cylinder 1, the setting process of the polyester filaments can be carried out orderly and stably. And through the arrangement of the partition plate 22, the purpose of temperature differentiation between the two partitions can be achieved. And through the through hole 21, the polyester filaments can enter the heat dissipation chamber 311 orderly. And by rotating the heat dissipation frame 31 to drive the heat dissipation blades 32 to rotate, the purpose of accelerating the heat dissipation efficiency of the polyester filaments is achieved, and the overall setting efficiency of the polyester filaments can be greatly improved.

[0023] It should be noted that, in order to ensure that the heating and cooling processes of the above-mentioned heating cylinder 1 are more stable and will not cause damage to the heating cylinder 1, in this embodiment, a protective layer 11 for protecting the heating cylinder 1 is provided on the inner wall of the heating cylinder 1, and a plurality of heating elements 13 for uniformly heating the inside of the heating chamber 12 are distributed on one inner wall of the protective layer 11 in the heating chamber 12; the purpose of protecting the heating cylinder 1 can be achieved through the setting of the protective layer 11, and the purpose of orderly and uniformly heating the polyester filaments entering the heating chamber 12 can be achieved through the setting of the plurality of heating elements 13.

[0024] Furthermore, the above-mentioned heating elements 13 are uniformly distributed along the inner wall of the heating chamber 12, and in this embodiment, the above-mentioned heating cylinder 1 is cylindrical, and the internal heating chamber 12 and cooling chamber 121 are both cylindrical.

[0025] It should be noted that, in order to enable the polyester filaments to enter the heating cylinder 1 orderly for transmission, in this embodiment, a plurality of first transmission wheels 14 and second transmission wheels 15 for tensioning and transmitting the polyester filaments are provided between the side walls of the heating chamber 12, and the second transmission wheel 15 is located between the first transmission wheel 14 and the through hole 21 for buffering the transmission of the polyester filaments; the purpose of enabling the polyester filaments to enter the heating chamber 12 orderly can be achieved through the setting of the first transmission wheels 14 and second transmission wheels 15, and the polyester filaments can orderly extend into the through hole 21 and enter the cooling chamber 121 along the first transmission wheels 14 and second transmission wheels 15.

[0026] Specifically, a feed port 111 and a discharge port 112 are respectively opened on both sides of the heating cylinder 1, the feed port 111 is on one side of the heating chamber 12, the discharge port 112 is on one side of the cooling chamber 121, and protective pads 113 for protecting the polyester filaments are provided in the feed port 111 and the discharge port 112; the purpose of enabling the polyester filaments to extend in and out orderly can be achieved through the setting of the feed port 111 and the discharge port 112, and the setting of the protective pads 113 can also prevent the side wall of the heating cylinder 1 from damaging the polyester filaments.

[0027] It should also be noted that the polyester filaments entering from the above-mentioned feed port 111 can enter synchronously as several polyester filaments, and are transmitted to the through hole 21 by the first transmission wheels 14 and second transmission wheels 15 at different positions up and down, and enter the cooling chamber 121 through the through hole 21 after being uniformly heated for a period of time.

[0028] Further, in order to prevent the temperature partition between the heating chamber 12 and the cooling chamber 121 from changing, in this embodiment, heat insulation layers 221 for heat insulation are respectively coated on both sides of the partition plate 22; through the setting of the heat insulation layers 221, the purpose of temperature differentiation between the heating chamber 12 and the cooling chamber 121 on both sides can be achieved, ensuring that the subsequent polyester filaments are more orderly during the cooling process.

[0029] It is worth mentioning that the specific structure of the above-mentioned driving member 3 is as follows: the driving member 3 includes a fixing frame 33 rotatably provided on the outer periphery of the heat dissipation frame 31, the fixing frame 33 is provided on the side wall of the cooling chamber 121, a driven gear 34 is provided on the outer periphery of the heat dissipation frame 31, a driving gear 35 is meshed on one side of the driven gear 34, and a driving motor 36 for driving the driving gear 35 to rotate is provided on one side of the driving gear 35; through the operation of the driving motor 36, the heat dissipation frame 31 can be rotated along the fixing frame 33, and this circumferential rotation is concentric with the heat dissipation chamber 311. When the heat dissipation frame 31 rotates, the heat dissipation blades 32 are driven to rotate, so that the heat in the polyester filaments in the heat dissipation chamber 311 flows outwards along the exchange channel 321.

[0030] It should be noted that the heat dissipation blades 32 are arranged inside the heat dissipation frame 31, and connecting rods are arranged between the heat dissipation blades 32 to be connected to the heat dissipation frame 31 to ensure the stability of the arrangement of the heat dissipation blades 32. And the above-mentioned driven gear 34 is also arranged on a part of the heat dissipation frame 31, as shown in Figure 1 shown in.

[0031] More specifically, a temperature reduction element for temperature reduction can also be arranged on the inner wall of the cooling chamber 121 to make the cooling and heat dissipation effect of the entire cooling chamber 121 better.

[0032] It should be emphasized that the embodiments described in the present invention are illustrative rather than restrictive. Therefore, the present invention is not limited to the embodiments described in the specific embodiments. Any other embodiments obtained by those skilled in the art according to the technical solutions of the present invention also fall within the scope of protection of the present invention.

Claims

1. A polyester yarn shaping mechanism, comprising a heating cylinder (1) and a heating chamber (12) provided in the heating cylinder (1), characterized in that: The heating chamber (12) extends along the direction in which the heating cylinder (1) is provided, and cooling chambers (121) for cooling the polyester filaments at high temperatures are arranged at intervals. A partition plate (22) is arranged between the heating chamber (12) and the cooling chamber (121), and a through hole (21) is provided in the partition plate (22) for the polyester filaments to extend through. A heat sink (2) is arranged in the cooling chamber (121), and the heat sink (2) comprises a heat sink frame (31) arranged concentrically with the cooling chamber (121). A heat sink chamber (311) is provided in the heat sink frame (31) for the polyester filaments to dissipate heat, and a plurality of heat sink blades (32) are arranged in an array at intervals in the circumferential direction of the heat sink frame (31), and an exchange channel (321) for exchanging hot and cold air is formed between two of the heat sink blades (32). A driving member (3) for driving the heat sink frame (31) to rotate in a circle is arranged on the outer side of the heat sink frame (31).

2. A polyester yarn shaping mechanism according to claim 1, characterized in that: A protective layer (11) for protecting the heating cylinder (1) is provided on the inner wall of the heating cylinder (1), and a plurality of heating elements (13) for uniformly heating the interior of the heating chamber (12) are distributed on the protective layer (11) on an inner wall of the heating chamber (12).

3. A polyester yarn shaping mechanism according to claim 2, characterized in that: A plurality of first transmission wheels (14) and second transmission wheels (15) for tensioning and transmitting the polyester yarn are arranged between the side walls of the heating chamber (12); the second transmission wheels (15) are located between the first transmission wheels (14) and the through holes (21) and are used for buffering the transmission of the polyester yarn.

4. A polyester yarn shaping mechanism according to claim 1, characterized in that: A feed port (111) and a discharge port (112) are respectively provided on both sides of the heating cylinder (1); the feed port (111) is located on one side of the heating chamber (12), and the discharge port (112) is located on one side of the cooling chamber (121); and protective pads (113) for protecting polyester filaments are provided in the feed port (111) and the discharge port (112).

5. The polyester yarn shaping mechanism according to claim 1, characterized in that: The driving member (3) comprises a fixed frame (33) rotatably arranged on the outer periphery of the heat dissipation frame (31), the fixed frame (33) being arranged on the side wall of the cooling chamber (121), a driven gear (34) being arranged on the outer periphery of the heat dissipation frame (31), a driving gear (35) being meshed with one side of the driven gear (34), and a driving motor (36) for driving the driving gear (35) to rotate being arranged on one side of the driving gear (35).

6. A polyester yarn shaping mechanism according to claim 1, characterized in that: Both sides of the partition plate (22) are respectively coated with a heat insulation layer (221) for heat insulation.