Torsion detector for electric tool
By designing a torque detector for power tool including a detection table, a control mechanism, a detection mechanism and a display mechanism, the problems of errors in the torque detection value display in the prior art and difficulty in angle adjustment are solved, and high accuracy and convenient torque detection display are achieved.
Patent Information
- Application Number
- CN202422053495.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-23
AI Technical Summary
Existing power tool torque detectors are prone to errors when displaying numerical values, and it is difficult to adjust the angle, resulting in inconvenience in use.
A power tool torque detector is designed, including a detection table, a control mechanism, a detection mechanism and a display mechanism. The detection mechanism includes a support plate and a torque sensor, the control mechanism is composed of a PLC controller and a transmitter, and the display mechanism includes an adjustment component and a display screen. The torque signal is transmitted to the display screen through the PLC controller for display, and the angle of the display screen is adjusted through the adjustment component.
Through this design, errors in torque detection values can be effectively avoided during recording or viewing, and the angle of the display screen is adjusted, which improves the convenience of use.
Smart Images

Figure CN222938644U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of torque detection of electric tools, in particular to a torque detector for electric tools. Background Technique
[0002] Electric tools are mainly divided into metal cutting electric tools, grinding electric tools, assembly electric tools and electric tools for railways. Common electric tools include electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers and other equipment. Such electric tools need to be subjected to torque detection during production.
[0003] The existing electric tools directly display the values on the sensor during torque detection. However, the existing sensors are all very small, so the displayed values are also very small, which leads to errors easily when recording or viewing the torque detection values. Moreover, it is difficult to adjust the angle when displaying the values during torque detection, thus bringing great trouble to people's use. Therefore, a torque detector for electric tools is needed. Content of the Utility Model
[0004] The purpose of the utility model is to provide a torque detector for electric tools to solve the problems of easy error when recording or viewing the displayed values and difficult angle adjustment proposed in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A torque detector for electric tools, including a detection table, a control mechanism is arranged on the lower surface of the top of the detection table, and the control mechanism is composed of a control box, a box cover, a PLC controller and a transmitter. The control box is fixedly connected to the surface of the detection table, and the PLC controller and the transmitter are respectively installed inside the control box. A detection mechanism is installed on one side of the surface of the detection table, and this detection mechanism is used for the torque detection work of electric tools; the detection mechanism includes a support plate and a torque sensor. The support plate is fixedly connected to the surface of the detection table, and the top end of the support plate is connected with a torque sensor. A display mechanism is arranged on the side of the detection table away from the detection mechanism. The display mechanism includes an adjustment component and a display screen. The adjustment component is connected to the surface of the detection table, and the display screen is installed at the top end of the adjustment component. This display screen is used for the display work after detection.
[0006] Preferably, four casters are installed at the bottom of the detection table, and these casters facilitate the movement and fixation of the detection table.
[0007] Preferably, the surface of the control box is covered with a box cover, and the box cover is fixedly connected to the control box by bolts.
[0008] Preferably, four sets of locking screws are arranged on the surface of the torque sensor, and one end of the locking screw penetrates through the torque sensor and the support plate and is threadedly connected with a locking nut. The locking screw cooperates with the locking nut to fix the torque sensor on the surface of the support plate.
[0009] Preferably, the adjusting assembly includes a base, adjusting pieces and a mounting seat. The base is fixed on the surface of the detection table by screws, and two adjusting pieces are hinged on the surface of the base.
[0010] Preferably, a mounting seat is arranged at the top of the base, and the display screen is fixed on the surface of the mounting seat by bolts and nuts, and the mounting seat is hinged to the top end of the adjusting piece.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The electric tool torque detector is provided with a control mechanism, a detection mechanism and a display mechanism. The twisting end of the electric tool to be detected is inserted into the torque sensor on the surface of the support plate. The electric tool is started to twist the torque sensor. The torque sensor will detect the torque. The torque sensor transmits the detected signal to the transmitter in the control box. The transmitter converts the output signal of the sensor into a signal recognizable by the controller and transmits it to the PLC controller. After receiving the signal, the PLC controller transmits the signal to the display screen for displaying the torque value. Through the display mechanism, the present utility model can display the torque detection value larger and better, so there will be no phenomenon of errors when recording or viewing the torque detection value. At the same time, the provided adjusting assembly can adjust the angle of the display screen, which is convenient for viewing the displayed value when using the electric tool torque detector, and improves the convenience when using the electric tool torque detector. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a three-dimensional front view structural schematic diagram of the present utility model;
[0013] Figure 2 is a three-dimensional rear view structural schematic diagram of the present utility model;
[0014] Figure 3 is an exploded enlarged structural schematic diagram of the present utility model;
[0015] Figure 4 is a large structural schematic diagram of the adjusting assembly of the present utility model.
[0016] In the figure: 1, detection table; 11, casters; 2, control mechanism; 21, control box; 22, box cover; 23, PLC controller; 24, transmitter; 3, detection mechanism; 31, support plate; 311, locking screw; 312, locking nut; 32, torque sensor; 4, display mechanism; 41, adjusting assembly; 411, base; 412, adjusting piece; 413, mounting seat; 42, display screen. Detailed implementation mode
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
[0018] The structure of the electric tool torque detector provided by the present utility model is as Figure 1 and Figure 3 shown, including a detection table 1. Four Fukuma wheels 11 are installed at the bottom of the detection table 1. The Fukuma wheels 11 facilitate the movement and fixation of the detection table 1. A detection mechanism 3 is installed on one side of the surface of the detection table 1. The detection mechanism 3 is used for the torque detection of the electric tool; the detection mechanism 3 includes a support plate 31 and a torque sensor 32. The support plate 31 is fixedly connected to the surface of the detection table 1, and the top end of the support plate 31 is connected to the torque sensor 32. Four groups of locking screws 311 are arranged on the surface of the torque sensor 32. One end of the locking screw 311 passes through the torque sensor 32 and the support plate 31 and is threadedly connected with a locking nut 312. The locking screw 311 cooperates with the locking nut 312 to fix the torque sensor 32 on the surface of the support plate 31.
[0019] During implementation, insert the twisting end of the electric tool to be detected into the torque sensor 32 on the surface of the support plate 31, start the electric tool to twist the torque sensor 32, and the torque sensor 32 will detect the torque.
[0020] Furthermore, as Figure 2 and Figure 3As shown in the figure, a control mechanism 2 is provided on the lower surface of the top of the detection table 1. The control mechanism 2 is composed of a control box 21, a box cover 22, a PLC controller 23 and a transmitter 24. The control box 21 is fixedly connected to the surface of the detection table 1, and the PLC controller 23 and the transmitter 24 are respectively installed inside the control box 21. The output end of the torque sensor 32 is electrically connected to the input end of the transmitter 24, and the output end of the transmitter 24 is electrically connected to the input end of the PLC controller 23. The surface of the control box 21 is covered with a box cover 22, and the box cover 22 is fixedly connected to the control box 21 by bolts.
[0021] During implementation, the torque sensor 32 transmits the detected signal to the transmitter 24 inside the control box 21. The transmitter 24 converts the output signal of the sensor into a signal that can be recognized by the controller and transmits it to the PLC controller 23.
[0022] Further, as Figure 2 and Figure 4 shown in the figure, a display mechanism 4 is provided on one side of the detection table 1 away from the detection mechanism 3. The display mechanism 4 includes an adjustment component 41 and a display screen 42. The adjustment component 41 is connected to the surface of the detection table 1, and the display screen 42 is installed at the top of the adjustment component 41. The display screen 42 is used for post-detection display work. The adjustment component 41 is composed of a base 411, adjustment pieces 412 and a mounting seat 413. The base 411 is fixed to the surface of the detection table 1 by screws, and two adjustment pieces 412 are hinged to the surface of the base 411. A mounting seat 413 is provided at the top of the base 411, and the display screen 42 is fixed to the surface of the mounting seat 413 by bolts and nuts. The mounting seat 413 is hinged to the top of the adjustment piece 412, and the adjustment pieces 412 can all be fixed to the base 411 through the mounting seat 413 by screws.
[0023] During implementation, the adjustment piece 412 is rotated to a suitable angle and fixed with screws, and then the mounting seat 413 is rotated to the required angle. After adjustment, it is fixed by rotating the screws, so as to realize the angle adjustment of the display screen 42. After adjustment, the PLC controller 23 receives the signal and transmits it to the display screen 42 for torque value display.
[0024] Working principle: When in use, first insert the twisting end of the power tool to be detected into the torque sensor 32 on the surface of the support plate 31, start the power tool to twist the torque sensor 32, and the torque sensor 32 will detect the torque. After detection, the torque signal is transmitted to the transmitter 24 inside the control box 21. The transmitter 24 converts the output signal of the sensor into a signal that can be recognized by the controller and transmits it to the PLC controller 23. The PLC controller 23 receives the signal and transmits it to the display screen 42 for torque value display, and finally completes the use of the power tool torque detector.
[0025] When displaying, the angle of the display screen 42 can be adjusted through the adjusting component 41. When implementing the adjusting component 41, the adjusting piece 412 is rotated to an appropriate angle and fixed with screws, and then the mounting base 413 is rotated to the required angle and fixed by rotating the screws after adjustment, so as to realize the adjustment of the angle of the display screen 42, which is convenient for viewing the displayed values during the use of the electric tool torque detector and improves the convenience during the use of the electric tool torque detector.
[0026] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A power tool torque tester, comprising a test bench (1), characterized in that: A control mechanism (2) is arranged on the lower surface of the top of the detection platform (1), and the control mechanism (2) is composed of a control box (21), a box cover (22), a PLC controller (23) and a transmitter (24); the control box (21) is fixedly connected to the surface of the detection platform (1), and the PLC controller (23) and the transmitter (24) are respectively installed inside the control box (21); a detection mechanism (3) is installed on one side of the surface of the detection platform (1), and the detection mechanism (3) is used for torque detection of the electric tool; the detection mechanism (3) comprises A support plate (31) and a torque sensor (32), wherein the support plate (31) is fixedly connected to the surface of a detection platform (1), and the top end of the support plate (31) is connected to the torque sensor (32); a display mechanism (4) is provided on a side of the detection platform (1) away from the detection mechanism (3); the display mechanism (4) comprises an adjustment component (41) and a display screen (42); the adjustment component (41) is connected to the surface of the detection platform (1), and the top end of the adjustment component (41) is equipped with a display screen (42); the display screen (42) is used for display work after detection.
2. The power tool torque tester according to claim 1, characterized in that: Four Forma wheels (11) are installed at the bottom of the testing platform (1), and the Forma wheels (11) facilitate movement and fixing of the testing platform (1).
3. The power tool torque tester according to claim 1, characterized in that: The surface of the control box (21) is covered with a box cover (22), and the box cover (22) is fixedly connected to the control box (21) by bolts.
4. The power tool torque tester according to claim 1, characterized in that: Four sets of locking screws (311) are arranged on the surface of the torque sensor (32), and one end of the locking screw (311) passes through the torque sensor (32) and the support plate (31) and is threadedly connected with a locking nut (312), and the locking screw (311) cooperates with the locking nut (312) to fix the torque sensor (32) on the surface of the support plate (31).
5. The power tool torque tester according to claim 1, characterized in that: The adjustment component (41) comprises a base (411), an adjustment sheet (412) and a mounting seat (413); the base (411) is fixed to the surface of the detection platform (1) by means of screws, and the surface of the base (411) is hinged with two adjustment sheets (412).
6. The power tool torque tester according to claim 5, characterized in that: A mounting seat (413) is provided at the top end of the base (411), and the display screen (42) is fixed to the surface of the mounting seat (413) by means of bolts and nuts, and the mounting seat (413) is hinged to the top end of the adjustment sheet (412).