Framework positioning and pressing tool for winding

By designing a winding winding including a skeleton limiting mechanism and a drive assembly, the problem of difficult to determine the gap size due to cylinder driving is solved, and the reasonable limiting and "soft contact" of the skeleton are achieved, friction and wear are avoided, and product quality is improved.

CN222939766UActive Publication Date: 2025-06-03瑞拓汽车零部件(芜湖)有限公司
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Patent Information

Application Number
CN202421815762.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-06-03
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the assembly process of the control valve spool, the gap size is difficult to determine due to the cylinder driving, which affects the normal rotation of the skeleton and the spiral winding of the copper wire, resulting in confusion in wiring or wear of the skeleton, affecting product quality.

Method used

A winding skeleton positioning and compression tooling is designed, including a winding shaft, a skeleton positioning mechanism and a drive assembly. The skeleton limiting mechanism consists of a moving beam, mounting hole, limiting assembly, pull rod, support frame and cylinder. Through the cooperation of balls and springs, the reasonable limiting and "soft contact" of the skeleton is achieved to avoid friction and wear.

Benefits of technology

It effectively solves the problem of uncontrollable movement amplitude caused by cylinder drive, ensures the normal rotation of the skeleton and the smooth winding of copper wires, avoids friction and wear, improves product quality, and has stable structure and convenient operation.

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Abstract

The utility model provides a framework positioning and pressing tool for winding, which belongs to the technical field of control valve framework processing equipment and comprises a winding rotating shaft, a framework limiting mechanism is arranged on one side close to the winding rotating shaft and comprises a movable cross beam, and driving components are respectively arranged on two sides of the movable cross beam. A plurality of mounting holes are linearly formed in the movable cross beam at equal intervals, limiting assemblies are arranged in the mounting holes, each limiting assembly comprises a mounting block and a limiting clamping barrel, a connecting disc and a limiting column are in threaded connection with the interior of each limiting clamping barrel, a containing groove is formed in the front end of each limiting column, and a ball is arranged in each containing groove. When the framework in the valve element of the control valve is wound, the framework can be reasonably limited, a certain gap is reserved, normal rotating winding of the framework is guaranteed, abrasion caused by friction between the framework and the side face of the framework is avoided, and the problem that the moving range is uncontrollable due to driving of an air cylinder is effectively solved.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of control valve skeleton processing equipment, and specifically relates to a positioning and pressing tooling for a skeleton used for winding wires. Background Technique

[0002] A control valve consists of two main assemblies: a valve body assembly and an actuator assembly (or actuator system), and is divided into four major series: single-seat series control valves, double-seat series control valves, sleeve series control valves, and self-acting series control valves. Different types of control valves are applicable to different occasions. Among them, the valve core in the control valve is a valve part that realizes the basic functions of direction control, pressure control, or flow control by means of its movement.

[0003] The valve core in the control valve mainly consists of a skeleton, copper wires, terminals, and a housing. During the assembly of the valve core, it is necessary to helically wind the copper wires around the skeleton. During the winding process, it is necessary to position the skeleton to prevent the skeleton from accidentally falling off the driven rotating shaft. In order to avoid sliding friction between the clamping block used for positioning and the skeleton during the rotation of the skeleton, resulting in wear on one side surface of the skeleton, generally, a certain gap is left between the clamping block and the skeleton. However, currently, since the clamping block is driven by a cylinder to move towards the skeleton side, it is difficult to determine the size of the gap. Sometimes, the size is too large, which causes the skeleton to shake along the axis on the rotating shaft, affecting the helical winding of the copper wires and making the wiring chaotic. Sometimes, the size is too small, which will cause friction with the surface of the skeleton, resulting in wear and affecting the outer tube, reducing the product quality. Summary of the Utility Model

[0004] The technical solution of the utility model aims at the technical problem that the existing technical solution is too single, and provides a solution significantly different from the existing technology. Specifically, the utility model mainly provides a positioning and pressing tooling for a skeleton used for winding wires to solve the technical problem that due to the drive of the cylinder, it is difficult to determine the size of the gap, affecting the product quality, as mentioned in the above background technique.

[0005] The technical solution adopted by the utility model to solve the above technical problems is as follows:

[0006] A positioning and pressing tooling for a skeleton used for winding wires, including a winding rotating shaft. A skeleton limiting mechanism is arranged on one side close to the winding rotating shaft. The skeleton limiting mechanism includes a moving cross beam. Driving components are respectively arranged on both sides of the moving cross beam. A plurality of mounting holes are linearly arranged at equal intervals on the moving cross beam, and limiting components are arranged in the mounting holes. The limiting components include mounting blocks and limiting clamping cylinders inside the mounting blocks. The limiting clamping cylinders are open at both ends. A connecting disk is threadedly connected inside the limiting clamping cylinder. A limiting column is arranged on the connecting disk. A placing groove is arranged at the front end of the limiting column. A ball is arranged in the placing groove. A spring is arranged between the ball and the inner wall of the placing groove.

[0007] Furthermore, the limiting assembly also includes a mounting plate, which is sleeved on the end of the limiting clamp, and the mounting plate and the mounting block are both mounted on the moving beam by bolts.

[0008] Furthermore, each of the driving assemblies includes a pulling rod and a supporting frame, each of the pulling rods is provided with a stabilizing frame, each of the stabilizing frames is slidably connected to a limiting opening, and the limiting opening is provided on a side wall of the supporting frame.

[0009] Furthermore, a cylinder is mounted on each of the support frames via bolts, and an output end of the cylinder is connected to one end of a corresponding pull rod.

[0010] Furthermore, a threaded column is provided at the front end of each pulling rod, and each threaded column is threadedly connected to a connecting plate.

[0011] Furthermore, each of the connecting plates and the movable crossbeam is connected via bolts.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model realizes that when the skeleton in the spool of the control valve is wound by arranging the pulling rod, supporting frame, cylinder, mounting block, limiting clamp cylinder, mounting plate, connecting plate, limiting column, placing groove, ball, spring and connecting plate, the ball will first press against the winding shaft, so that a certain gap is left between the limiting clamp cylinder and the skeleton, so as to achieve the purpose of reasonable limiting, ensure the normal rotation and winding of the skeleton, avoid friction with the side of the skeleton to cause wear, effectively solve the problem of uncontrollable movement amplitude caused by cylinder drive, and under the cooperation between the spring, limiting column and ball, "soft contact" with the winding shaft is achieved, so as to protect the device and prolong the service life; the structure is stable and easy to operate, so it has certain practical value.

[0014] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is an exploded schematic diagram of the skeleton limiting mechanism of the utility model;

[0017] Figure 3 This is an exploded schematic diagram of the limit assembly of the utility model;

[0018] Figure 4 It is a schematic plan view of the skeleton of the utility model.

[0019] In the figure: 1. Winding rotating shaft; 2. Skeleton limiting mechanism; 21. Moving cross beam; 211. Mounting hole; 22. Driving assembly; 221. Pulling rod; 222. Threaded column; 223. Stabilizing frame; 224. Support frame; 225. Limiting opening; 23. Limiting component; 231. Mounting block; 232. Limiting clamping cylinder; 233. Mounting plate; 234. Connecting disk; 235. Limiting column; 236. Placing groove; 237. Ball; 238. Spring; 3. Cylinder. Detailed implementation mode

[0020] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as "fixedly arranged on" another element, it can be directly on the other element or there can be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are only for the purpose of illustration.

[0022] Unless otherwise defined, all technical and scientific terms used in this article have the same meaning as commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the description of the present invention in this article are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more of the related listed items.

[0023] Please refer specifically to the attached Figures 1-4

[0024] With the above structure, when winding the wire around the skeleton inside the control valve spool, reasonable limitation of the skeleton can be achieved, leaving a certain gap, ensuring the normal rotation and wire winding of the skeleton, avoiding friction with the side surface of the skeleton and causing wear, effectively solving the problem of uncontrollable movement amplitude caused by the drive of the cylinder 3, and having a stable structure, convenient operation, and certain practical value.

[0025] The specific operation is as follows. First, put the skeleton on the wire-winding rotating shaft 1, then turn on the cylinder 3. Subsequently, pull the moving crossbeam 21 towards this side of the wire-winding rotating shaft 1 through the pulling rod 221. The ball 237 will first touch one end of the wire-winding rotating shaft 1. At the same time, under the action of the spring 238, it serves the purpose of small-amplitude regulation and "soft contact", so that there is a certain safety gap between the front end of the limit clamping cylinder 232 and the skeleton. Then, the driving device can be turned on to make the wire-winding rotating shaft 1 drive the skeleton to rotate and wind the wire.

[0026] Please refer specifically to Appendix Figure 1 and Appendix Figure 2 , each of the driving components 22 includes a pulling rod 221 and a support frame 224. A stabilizing frame 223 is arranged on each pulling rod 221. Each stabilizing frame 223 is slidably connected to a limit opening 225. The limit opening 225 is arranged on the side wall of the support frame 224. Through the mutual cooperation between the stabilizing frame 223 and the limit opening 225, the stability of the linear movement of the moving crossbeam 21 back and forth is improved. A cylinder 3 is installed on each support frame 224 through bolts, and the output end of the cylinder 3 is connected to one end of the corresponding pulling rod 221. Through the cylinder 3, driving force is provided for the movement of the moving crossbeam 21. A threaded column 222 is arranged at the front end of each pulling rod 221. Each threaded column 222 is threadedly connected to a connecting plate 24. Each connecting plate 24 and the moving crossbeam 21 are connected through bolts. Through the mutual cooperation between the connecting plate 24 and the threaded column 222, one end of the pulling rod 221 is installed on the moving crossbeam 21.

[0027] Please refer specifically to Appendix Figure 1 and Appendix Figure 3 , the limiting component 23 further includes a mounting plate 233. The mounting plate 233 is sleeved on the end of the limit clamping cylinder 232. The mounting plate 233 and the mounting block 231 are both installed on the moving crossbeam 21 through bolts. Through the mutual cooperation between the mounting plate 233 and the mounting block 231, a detachable connection method is realized, and the limit clamping cylinder 232 can be quickly installed on the moving crossbeam 21, which is very convenient and fast.

[0028] The above has made an exemplary description of the present utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present utility model, or the concept and technical solution of the present utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. A wire winding skeleton positioning and pressing tool, comprising a wire winding shaft (1), a skeleton limiting mechanism (2) being arranged on a side close to the wire winding shaft (1), characterized in that: The skeleton limiting mechanism (2) comprises a moving crossbeam (21), driving components (22) are respectively arranged on both sides of the moving crossbeam (21), a plurality of mounting holes (211) are linearly arranged at equal intervals on the moving crossbeam (21), and a limiting component (23) is arranged in the mounting hole (211), the limiting component (23) comprises a mounting block (231) and a limiting clamping cylinder (232) in the mounting block (231), the limiting clamping cylinder (232) has openings at both ends, a connecting disk (234) is connected to the limiting clamping cylinder (232) through an internal thread, a limiting column (235) is arranged on the connecting disk (234), a placement groove (236) is arranged at the front end of the limiting column (235), a ball (237) is arranged in the placement groove (236), and a spring (238) is arranged between the ball (237) and the inner wall of the placement groove (236).

2. A wire winding skeleton positioning and pressing tool according to claim 1, characterized in that: The limiting assembly (23) further comprises a mounting plate (233), wherein the mounting plate (233) is sleeved on the end of the limiting clamp (232), and the mounting plate (233) and the mounting block (231) are both mounted on the moving crossbeam (21) by means of bolts.

3. The wire winding skeleton positioning and pressing tool according to claim 1, characterized in that: Each of the driving assemblies (22) comprises a pulling rod (221) and a supporting frame (224); each of the pulling rods (221) is provided with a stabilizing frame (223); each of the stabilizing frames (223) is slidably connected to a limiting opening (225); and the limiting opening (225) is provided on a side wall of the supporting frame (224).

4. A wire winding skeleton positioning and pressing tool as claimed in claim 3, characterized in that: A cylinder (3) is mounted on each of the support frames (224) via bolts, and an output end of the cylinder (3) is connected to one end of a corresponding pulling rod (221).

5. A wire winding skeleton positioning and pressing tool as claimed in claim 4, characterized in that: A threaded column (222) is provided at the front end of each pulling rod (221), and each threaded column (222) is threadedly connected to a connecting plate (24).

6. A wire winding skeleton positioning and pressing tool as claimed in claim 5, characterized in that: Each of the connecting plates (24) and the movable crossbeam (21) is connected via bolts.