Single magnetic ring winding machine
By designing a single magnetic surround machine including a lug wheel, a rotating frame, a curved track assembly and a magnetic ring feeding device, the problem that the existing magnetic surround machine cannot realize the fully automatic twisting and winding of multiple copper wires is achieved, and efficient fully automated production is achieved.
Patent Information
- Application Number
- CN202421897597.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-06
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-06
AI Technical Summary
The existing magnetic surround wire machine cannot realize fully automatic twisting and winding of multiple copper wires, and cannot meet market demand.
A single magnetic surround wire machine is designed, and the twisting and winding of multiple copper wires are realized by providing a lug, a first rotating frame, a lug, an arc-shaped track assembly and a magnetic ring feeding device on the table. The first rotating frame twists multiple copper wires together, transfers them to the arc-shaped track assembly, and passes through the magnetic ring station to realize fully automated production of magnetic surround copper wires.
It realizes fully automatic twisting and winding of multiple copper wires, improves production efficiency and meets the market's demand for efficient winding equipment.
Smart Images

Figure CN222939768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire winding machines, and particularly refers to a single magnetic ring wire winding machine. Background Art
[0002] In the existing magnetic ring wire winding machines, copper wires are wound around a single magnetic ring. After the copper wires are wound around the magnetic ring, both ends of the copper wires are led out of the magnetic ring. The working structure of the existing magnetic ring wire winding machines is relatively complex, and it is impossible to twist multiple copper wires together and then wind them, which cannot meet the market demand.
[0003] Therefore, based on the defects of the existing magnetic ring wire winding machines, it is necessary to improve the existing magnetic ring wire winding machines. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a single magnetic ring wire winding machine for the deficiencies of the existing technology. The single magnetic ring wire winding machine solves the defects of the existing magnetic ring wire winding machines: it is impossible to realize the fully automated production of twisting multiple copper wires together and then winding them.
[0005] To achieve the above purpose, the utility model is realized through the following technical solutions.
[0006] The single magnetic ring wire winding machine includes a tabletop. An inlet wire wheel, a first rotating frame, a wire pressing wheel, a first track assembly, a second track assembly, and a magnetic ring feeding device are sequentially arranged on the tabletop from left to right. Corresponding arc-shaped tracks are provided on the first track assembly and the second track assembly. The arc-shaped tracks of the first track assembly and the second track assembly form a circular ring. The magnetic ring feeding device includes a magnetic ring guide groove. A magnetic ring feeding upper wheel is arranged at the upper front end of the discharge port of the magnetic ring guide groove, and a magnetic ring feeding lower wheel is arranged at the lower front end. A magnetic ring working station is formed between the magnetic ring feeding upper wheel and the magnetic ring feeding lower wheel. A magnetic ring push rod is movably arranged at the discharge port of the magnetic ring guide groove. The magnetic ring push rod is driven by a magnetic ring push rod cylinder. The magnetic ring working station is docked with the arc-shaped track of the second track assembly.
[0007] Further, the first rotating frame is driven to rotate by a first rotating frame motor, and the wire pressing wheel is driven to rotate by a wire pressing wheel motor. The wire pressing wheel drives the copper wire to move.
[0008] Further, an inclined wire pressing wheel is arranged at the adjacent position of the first track assembly and the second track assembly. The inclined wire pressing wheel is used to drive the copper wire to move between the first track assembly and the second track assembly.
[0009] Further, a straight track is provided on the first track assembly. The straight track is connected to the arc-shaped track of the first track assembly. A hole is provided at the connection position. A rotating track stopper is rotatably arranged in the hole. The rotating track stopper has a blocking portion. A rotating track cylinder is arranged on the tabletop. The rotating track cylinder drives the rotating track stopper to rotate. The rotating track stopper can make the copper wire enter the straight track in a straight line shape, which is convenient for being grabbed and discharged.
[0010] Further, a blanking hole is formed in the tabletop, and one end of the magnetic ring feeding device and the second track assembly are located above the blanking hole; a blanking slide rail and a discharging manipulator are vertically arranged below the tabletop, a blanking manipulator is slidably arranged on the blanking slide rail, the blanking manipulator is located below the blanking hole, and a cutting knife is installed beside the blanking manipulator. The discharging manipulator grabs the copper wire upward to drive the magnetic ring to blank.
[0011] Further, there are two pieces of the second track assembly, which are respectively arranged adjacent to the first track assembly. Ensure that the arc tracks of the first track assembly and the second track assembly form a circular ring.
[0012] Further, there are two groups of the incoming wire wheels, the first rotating frame, and the wire pressing wheels respectively. It can realize the feeding of two groups of copper wires and wind two groups of copper wires around the magnetic ring.
[0013] Further, an auxiliary guide groove is movably arranged beside the second track assembly, the auxiliary guide groove is driven by an auxiliary guide groove cylinder, and the auxiliary guide groove is movably connected with the arc track of the second track assembly. Ensure that the copper wire quickly passes through the magnetic ring.
[0014] Further, a belt group motor is arranged on the tabletop, the belt group motor drives a belt group, and the belt group drives the inclined wire pressing wheels respectively. Save the number of motors and reduce the cost.
[0015] Further, the magnetic ring feeding upper wheel is installed on the lifting frame, and the lifting frame is driven by a lifting cylinder to realize lifting. The magnetic ring can be limited to wind the copper wire, and after completion, it is opened to facilitate the discharging of the magnetic ring.
[0016] The beneficial effects of the present utility model are as follows: A plurality of copper wires are twisted together by the first rotating frame, and then conveyed to the arc tracks on the first track assembly and the second track assembly, and pass through the magnetic ring at the magnetic ring station of the magnetic ring feeding device, so as to realize winding the copper wire around the magnetic ring. The whole action realizes fully automated production and has high production efficiency. Brief Description of the Drawings
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0018] Figure 2 It is a top view structural schematic diagram of the present utility model.
[0019] Figure 3 It is a partial three-dimensional structural schematic diagram of the present utility model.
[0020] Reference Signs and Descriptions:
[0021] Table surface 1, wire inlet wheel 2, first rotating frame 3, wire pressing wheel 4, belt group 5, first track assembly 6, second track assembly 7, inclined pressing wheel 8, auxiliary guide groove 9, magnetic ring feeding device 10, first rotating frame motor 11, wire pressing wheel motor 12, belt group motor 13, auxiliary guide groove cylinder 14, magnetic ring feeding wheel motor 15, blanking slide rail 16, blanking motor 17, blanking manipulator 18, discharging manipulator 19, linear track 20, rotating track stop block 21, rotating track cylinder 22, magnetic ring feeding upper wheel 23, magnetic ring feeding lower wheel 24, magnetic ring guide groove 25, magnetic ring push rod 26, magnetic ring push rod cylinder 27, blanking hole 28. Detailed implementation mode
[0022] The present utility model will be further described below with reference to the accompanying drawings.
[0023] See Figure 1 —— Figure 3 As shown in, the single magnetic ring winding machine of the present utility model includes: a table surface 1, on which a wire inlet wheel 2, a first rotating frame 3, a wire pressing wheel 4, a first track assembly 6, a second track assembly 7, and a magnetic ring feeding device 10 are sequentially arranged from left to right. A blanking hole 28 is provided on the table surface 1, and one end of the magnetic ring feeding device 10 and the second track assembly 7 are located above the blanking hole 28.
[0024] On the left side of the table surface 1 of the present utility model, a wire inlet wheel 2 is provided, and a first rotating frame 3 is arranged beside the wire inlet wheel 2. The first rotating frame 3 is driven by a first rotating frame motor 11 to rotate, and multiple copper wires are twisted together through the rotation of the first rotating frame 3 to form a strand of copper wire, which is convenient for threading the magnetic ring. The wire pressing wheel 4 is driven by a wire pressing wheel motor 12 to rotate.
[0025] On the first track assembly 6 and the second track assembly 7 of the present utility model, corresponding arc-shaped tracks are provided, and the arc-shaped tracks of the first track assembly 6 and the second track assembly 7 form a circular ring. An inclined pressing wheel 8 is arranged at the adjacent position of the first track assembly 6 and the second track assembly 7, and the inclined pressing wheel 8 is used to move the copper wire within the tracks of the first track assembly 6 and the second track assembly 7. In the figure, there are two groups of inclined pressing wheels 8, and a round tube (not shown in the figure) is arranged between the wire pressing wheel 4 and the inclined pressing wheel 8 entering the track to ensure the stable movement of the copper wire.
[0026] As shown in the figure, the second track assembly 7 of the present utility model has two pieces, which are respectively adjacent to the first track assembly 6, and inclined pressing wheels 8 are arranged at the adjacent positions for transmitting the copper wire.
[0027] The first track assembly 6 of the utility model is provided with a straight track 20, which is connected to the arc track of the first track assembly 6, and a hole is provided at the connection position, in which a track stopper 21 is rotatably arranged, and the track stopper 21 has a blocking part, when the blocking part rotates to release the arc track of the first track assembly 6, the copper wire moves in the arc track, and the magnetic ring is passed through to realize winding, when the blocking part rotates to block the arc track of the first track assembly 6, the copper wire enters the straight track 20, and the winding is completed. Waiting to be grabbed and unloaded. A track cylinder 22 is provided on the table 1, and the track cylinder 22 drives the track stopper 21 to rotate.
[0028] The magnetic ring feeding device 10 of the utility model comprises a magnetic ring guide groove 25, the feeding port of the magnetic ring guide groove 25 is connected to the magnetic ring vibrating plate (not shown in the figure) of the magnetic ring feeding, the front upper end of the discharge port of the magnetic ring guide groove 25 is provided with a magnetic ring feeding upper wheel 23, and the front lower end is provided with a magnetic ring feeding lower wheel 24, a magnetic ring station is formed between the magnetic ring feeding upper wheel 23 and the magnetic ring feeding lower wheel 24, and the discharge port of the magnetic ring guide groove 25 is movably provided with a magnetic ring push rod 26, which is driven by a magnetic ring push rod cylinder 27 to push the magnetic ring from the discharge port of the magnetic ring guide groove 25 to the magnetic ring station between the magnetic ring feeding upper wheel 23 and the magnetic ring feeding lower wheel 24. The magnetic ring station is connected to the arc tracks of the two second track components 7 respectively.
[0029] A magnetic ring feeding wheel motor 15 is arranged next to the magnetic ring feeding device 10 of the utility model, and the magnetic ring feeding wheel motor 15 drives the magnetic ring feeding upper wheel 23 and the magnetic ring feeding lower wheel 24 respectively. The magnetic ring feeding upper wheel 23 and the magnetic ring feeding lower wheel 24 drive the magnetic ring to rotate, so that the copper wire can be wound around the magnetic ring more evenly.
[0030] The magnetic ring feeding upper wheel 23 of the utility model is installed on a lifting frame, and the lifting frame is driven by a lifting cylinder to achieve lifting and lowering. On the one hand, when waiting to wind the copper wire, the magnetic ring feeding upper wheel 23 is brought close to the magnetic ring feeding lower wheel 24 to clamp the magnetic ring. On the other hand, after winding the copper wire, the lifting cylinder drives the lifting frame to rise, so that the magnetic ring feeding upper wheel 23 is away from the magnetic ring feeding lower wheel 24, which is convenient for unloading the magnetic ring.
[0031] An auxiliary guide groove 9 is movably arranged beside the second track assembly 7 of the utility model. The auxiliary guide groove 9 is driven by an auxiliary guide groove cylinder 14. The auxiliary guide groove 9 is movably connected to the arc track of the second track assembly 7. The auxiliary guide groove 9 can play the role of docking the second track assembly 7 and the magnetic ring station.
[0032] The table top 1 of the utility model is provided with a belt group motor 13, the belt group motor 13 drives a belt group 5, and the belt group 5 drives the inclined pressure wheels 8 respectively.
[0033] Below the tabletop 1 of the present utility model, a blanking slide rail 16 and a discharging manipulator 19 are vertically arranged. A blanking manipulator 18 is slidably arranged on the blanking slide rail 16. The blanking manipulator 18 is connected with a belt, and the belt is driven by a blanking motor 17. Of course, the blanking manipulator 18 can also adopt a structure driven by a cylinder to realize movement. A cutting knife is installed beside the blanking manipulator 18 and is used to cut the copper wire when moving upward.
[0034] Beside the blanking slide rail 16 of the present utility model, a discharging manipulator 19 is arranged. The discharging manipulator 19 is horizontally arranged. The blanking manipulator 18 movably penetrates into a blanking hole 28, grabs the copper wire and then moves downward, pulling the magnetic ring downward for discharging. Then the discharging manipulator 19 horizontally pulls the magnetic ring out for discharging for subsequent processing.
[0035] As shown in the figure, two groups of wire inlet wheels 2, a first rotating frame 3, wire pressing wheels 4, and wire pressing wheel motors 12 are adopted. Each group of wire inlet wheels 2 can convey one or more copper wires at the same time. For example, when one group of wire inlet wheels 2 is turned on for wire inlet, 3 copper wires are fed in at the same time. The 3 copper wires are twisted into a single copper wire through the first rotating frame 3, and the single copper wire is wound with a magnetic ring to form a magnetic ring wound single copper wire. When two groups of wire inlet wheels 2 are turned on for wire inlet, 3 copper wires are fed in for each group of wire inlet wheels 2. The 3 copper wires in each group are respectively twisted into a single copper wire through two groups of first rotating frames 3, so as to form two copper wires. The two copper wires are wound with magnetic rings to form a magnetic ring wound double copper wire. The different working times of the two groups of wire pressing wheel motors 12 can be adjusted so that the two copper wires pass through the magnetic ring successively to ensure rapid passing through the magnetic ring.
[0036] Certainly, the above-described embodiments are only preferred examples of the present utility model and do not limit the scope of implementation of the present utility model. Therefore, any equivalent changes or modifications made according to the structures, features, and principles described in the scope of the patent application of the present utility model should be included in the scope of the patent application of the present utility model.
Claims
1. Single magnetic winding machine, characterized by: It includes a table top, on which are arranged a wire feed wheel, a first rotating frame, a wire pressing wheel, a first track assembly, a second track assembly, and a magnetic ring feeding device from left to right; the first track assembly and the second track assembly are provided with corresponding arc tracks, and the arc tracks of the first track assembly and the second track assembly form a circular ring shape; the magnetic ring feeding device includes a magnetic ring guide groove, a magnetic ring feeding upper wheel is arranged at the front upper end of the discharge port of the magnetic ring guide groove, and a magnetic ring feeding lower wheel is arranged at the front lower end, a magnetic ring feeding upper wheel and a magnetic ring feeding lower wheel are formed between the magnetic ring feeding upper wheel and the magnetic ring feeding lower wheel, a magnetic ring work station is formed between the magnetic ring feeding upper wheel and the magnetic ring feeding lower wheel, a magnetic ring push rod is movably arranged at the discharge port of the magnetic ring guide groove, the magnetic ring push rod is driven by a magnetic ring push rod cylinder, and the magnetic ring work station is docked with the arc track of the second track assembly.
2. The single magnetic winding machine according to claim 1, characterized in that: The first rotating frame is driven to rotate by the first rotating frame motor, and the crimping wheel is driven to rotate by the crimping wheel motor.
3. The single magnetic winding machine according to claim 1, characterized in that: The first track assembly and the second track assembly are adjacently provided with oblique pressure wheels.
4. The single magnetic winding machine according to claim 1, characterized in that: The first track assembly is provided with a straight track, which is connected to the arc track of the first track assembly. A hole is provided at the connection position, and a track stopper is rotatably arranged in the hole. The track stopper has a blocking portion, and a track cylinder is arranged on the table top, which drives the track stopper to rotate.
5. The single magnetic winding machine according to claim 1, characterized in that: A feeding hole is provided on the table top, and one end of the magnetic ring feeding device and the second track assembly are located above the feeding hole; a feeding slide rail and a discharging robot are vertically arranged below the table top, a feeding robot is slidably arranged on the feeding slide rail, the feeding robot is located below the feeding hole, and a cutting knife is installed next to the feeding robot.
6. The single magnetic winding machine according to claim 3, characterized in that: The second track assembly comprises two pieces, which are respectively arranged adjacent to the first track assembly.
7. The single magnetic winding machine according to claim 2, characterized in that: The wire feeding wheel, the first rotating frame and the wire pressing wheel are respectively provided with two groups.
8. The single magnetic winding machine according to claim 1, characterized in that: An auxiliary guide groove is movably arranged beside the second track assembly. The auxiliary guide groove is driven by an auxiliary guide groove cylinder and is movably connected to the arc track of the second track assembly.
9. The single magnetic winding machine according to claim 1, characterized in that: A belt group motor is arranged on the table top, and the belt group motor drives a belt group, and the belt groups respectively drive the oblique pressure wheels.
10. The single magnetic winding machine according to claim 2, characterized in that: The magnetic ring feeding upper wheel is installed on a lifting frame, and the lifting frame is driven by a lifting cylinder to achieve lifting.