Busbar module
By setting up a liquid-cooled tube on the upper bus plate of the bus module, the problem of poor heat dissipation effect of the existing bus module is solved, and more effective heat dissipation and electric transmission efficiency are achieved.
Patent Information
- Application Number
- CN202421872127.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-03
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The existing busbar assembly has poor heat dissipation effect, resulting in low heat generation and transmission efficiency.
A busbar module is designed, and a liquid-cooled tube is arranged on the first horizontal plate of the upper busbar plate. The liquid flow in the liquid cooling tube takes away heat, reducing the overall temperature of the busbar module.
The cooling effect of the liquid-cooled tube significantly reduces the temperature of the busbar module, improves the heat dissipation effect, and thus improves the electrical transmission efficiency.
Smart Images

Figure CN222940334U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of connectors, and particularly to a bus bar module. Background Art
[0002] With the development of the information industry and the Internet, services provided through the Internet increasingly appear in various applications. Nowadays, data centers are widely used for big data processing and application services in cloud computing and information technology (IT).
[0003] When the existing bus bar components are used for too long, the bus bar plate will generate heat, but the existing bus bar structure has poor heat dissipation effect, which affects the transmission efficiency. Summary of the Utility Model
[0004] The main object of the utility model is to propose a bus bar module, aiming to improve the heat dissipation effect of the bus bar module.
[0005] To achieve the above object, the connector component proposed by the utility model includes an upper bus bar plate, a liquid cooling pipe and a lower bus bar plate. The upper bus bar plate includes a first horizontal plate; the liquid cooling pipe is arranged on the first horizontal plate; the lower bus bar plate is electrically insulated from the upper bus bar plate and includes a second horizontal plate parallel to the first horizontal plate.
[0006] In one embodiment, a groove is formed on the surface of the first horizontal plate facing away from the second horizontal plate, and the liquid cooling pipe is embedded in the groove.
[0007] In one embodiment, another liquid cooling pipe is arranged on the second horizontal plate.
[0008] In one embodiment, a groove is formed on the surface of the second horizontal plate facing away from the first horizontal plate, and another liquid cooling pipe is embedded in the groove.
[0009] In one embodiment, the liquid cooling pipe includes a pipe body, a liquid inlet connector and a liquid outlet connector. The liquid inlet connector is arranged at one end of the pipe body, and the liquid outlet connector is arranged at the other end of the pipe body.
[0010] In one embodiment, the height of the liquid cooling pipe is 100% to 200% of the depth of the groove where it is located.
[0011] In one embodiment, both the first horizontal plate and the second horizontal plate include two overlapping protruding parts and a main body part, and the protruding parts horizontally extend from the edges of the main body parts of the first horizontal plate and the second horizontal plate respectively.
[0012] In one embodiment, the first horizontal plate and the second horizontal plate are each provided with fixing holes for connecting the first horizontal plate and the second horizontal plate, and the fixing holes of the first horizontal plate are arranged in alignment with the fixing holes of the second horizontal plate.
[0013] In one embodiment, the number of the fixing holes is two pairs. One fixing hole in each pair of the fixing holes is located in the protruding portion, and the other fixing hole is located in the main body portion beside it. The liquid cooling pipe is formed with a turning portion, and the turning portion passes through between the two pairs of fixing holes.
[0014] In one embodiment, the bus bar module further includes at least one electrical connector and two adapters. The electrical connector includes a positive terminal and a negative terminal. Each adapter includes a vertical plate and a fixing plate. The vertical plate and the fixing plate of one of the adapters are respectively connected to the positive terminal and the first horizontal plate, and the vertical plate and the fixing plate of the other adapter are respectively connected to the negative terminal and the second horizontal plate.
[0015] The technical solution of the present utility model is to provide a liquid cooling pipe on the first horizontal plate of the upper bus bar plate. Through the flow of the liquid in the liquid cooling pipe, the heat of the upper bus bar plate can be taken away, reducing the overall temperature of the bus bar module and preventing the influence on its electrical transmission efficiency. Description of the Drawings
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0017] Figure 1 It is a schematic structural diagram of an embodiment of the bus bar module provided by the present utility model;
[0018] Figure 2 It is a schematic structural diagram of an embodiment of the connector assembly provided by the present utility model;
[0019] Figure 3 It is a top view of an embodiment of the adapter in the connector assembly provided by the present utility model;
[0020] Figure 4 It is a partial side view of an embodiment of the adapter in the connector assembly provided by the present utility model.
[0021] Explanation of the Reference Numerals in the Drawings:
[0022] 100, Busbar Module; 110, Upper Busbar Plate; 111, First Horizontal Plate; 111a, First Coupling Portion; 111b, Groove; 111c, Protrusion; 1111, Fixing Hole; 120, Lower Busbar Plate; 121, Second Horizontal Plate; 121a, Second Coupling Portion; 121b, Groove; 130, Connector Assembly; 131, Adapter; 131a, Vertical Plate; 131b, Fixing Plate; 131c, Arc Arm; 131c1, First Portion; 131c11, First Concave Arc Portion; 131c12, First Convex Arc Portion; 131c2, Second Portion; 131c21, Second Convex Arc Portion; 131c22, Second Concave Arc Portion; 131d, Bending Portion; 132, Electrical Connector; 132a, Positive Terminal; 132b, Negative Terminal; 132c, Housing; 150, Liquid Cooling Pipe; 151, Liquid Inlet Connector; 152, Liquid Outlet Connector.
[0023] The realization, functional features and advantages of the present utility model will be further described in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Embodiment
[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0025] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0026] In addition, if descriptions such as "first", "second", etc. are involved in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or inability to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0027] The prior art TW201913281A provides a bus bar assembly for electrically connecting servers in a server rack to an external bus bar so that power can be supplied from the external bus bar to the internal components of the servers through the bus bar assembly. However, during the transportation of the server rack, the bus bar assembly is prone to damage due to collisions.
[0028] The present utility model proposes a bus bar module, aiming to improve the heat dissipation effect of the bus bar module.
[0029] Please refer to Figure 1 , Figure 1 , which is a schematic structural diagram of an embodiment of the bus bar module provided by the present utility model. The bus bar module 100 can be applied to electrically connect servers in a server rack (not shown) so as to supply power to the servers. As Figure 1 shown, the bus bar module 100 includes an upper bus bar plate 110, a lower bus bar plate 120, and two connector assemblies 130. The upper bus bar plate 110 is stacked on top of the lower bus bar plate 120, and an insulating layer is sandwiched between the upper bus bar plate 110 and the lower bus bar plate 120 to electrically insulate the upper bus bar plate 110 and the lower bus bar plate 120. Specifically, the upper bus bar plate 110 includes a first horizontal plate 111. The lower bus bar plate 120 includes a second horizontal plate 121. The second horizontal plate 121 is parallel to the first horizontal plate 111. The insulating layer is sandwiched between the first horizontal plate 111 and the second horizontal plate 121.
[0030] As Figure 1As shown, each of the two connector components 130 is electrically connected to the upper bus bar plate 110 and the lower bus bar plate 120. Specifically, the two connector components 130 are arranged vertically. The first horizontal plate 111 includes a first coupling portion 111a extending to one side of the two connector components 130. The second horizontal plate 121 includes a second coupling portion 121a extending to the other side of the two connector components 130. The upper connector component 130 is connected to the upper surfaces of the first coupling portion 111a and the second coupling portion 121a, and the lower connector component 130 is connected to the lower surfaces of the first coupling portion 111a and the second coupling portion 121a.
[0031] In other embodiments, the bus bar module 100 may include only one connector component 130.
[0032] As Figure 1 shown, the bus bar module 100 further includes two liquid cooling tubes 150. Each liquid cooling tube 150 has a liquid inlet connector 151 and a liquid outlet connector 152. At least a portion of the two liquid cooling tubes 150 is respectively embedded in the first horizontal plate 111 and the second horizontal plate 121. Specifically, the surface of the first horizontal plate 111 away from the second horizontal plate 121 has a groove 111b, and one of the liquid cooling tubes 150 is embedded in the groove 111b. Similarly, the surface of the second horizontal plate 121 away from the first horizontal plate 111 has a groove 121b, and the other liquid cooling tube 150 is embedded in the groove 121b.
[0033] In some embodiments, as Figure 1 shown, the top surface and the bottom surface of the liquid cooling tube 150 are both flat surfaces.
[0034] Furthermore, the height of the liquid cooling tube 150 is about 100% to 200% of the depth of the grooves 111b and 121b, which means that most of the liquid cooling tube 150 may be embedded in the grooves 111b, 121b to control its height.
[0035] As Figure 1 shown, the first horizontal plate 111 and the second horizontal plate 121 also each include a pair of overlapping protrusions 111c. The protrusions 111c horizontally extend from the edges of the main body portions of the first horizontal plate 111 and the second horizontal plate 121 respectively.
[0036] As Figure 1As shown, the first horizontal plate 111 and the second horizontal plate 121 each have two pairs of fixing holes 111. Each fixing hole 111 of the first horizontal plate 111 is aligned with the corresponding fixing hole 111 of the second horizontal plate 121, and each fixing hole 111 is a through hole. One hole in one pair of fixing holes 111 is located on the protruding portion 111c, and the other is located on the main body portion beside it. The liquid cooling pipe 150 embedded in the first horizontal plate 111 turns and passes through the area between the two pairs of fixing holes 111.
[0037] See Figure 2 . Figure 2 FIG. is a schematic structural diagram of an embodiment of a connector assembly provided by the present utility model, in which the housing 132c of the electrical connector 132 is removed. As Figure 2 shown, in this embodiment, the connector assembly 130 includes an electrical connector 132 and two adapters 131 (i.e., Figure 1 the two connector assemblies 130 in include four adapters 131). The electrical connector 132 includes a plurality of positive terminals 132a and a plurality of negative terminals 132b. The two adapters 131 extend away from each other and are symmetric with respect to the electrical connector 132. Each adapter 131 includes a vertical plate 131a, a fixing plate 131b, and an arc-shaped arm 131c connected between the vertical plate 131a and the fixing plate 131b. The vertical plate 131a and the fixing plate 131b of one adapter 131 (i.e., Figure 2 the right adapter 131 in) are respectively connected to the positive terminal 132a and the first coupling portion 111a of the first horizontal plate 111. The vertical plate 131a and the fixing plate 131b of the other adapter 131 (i.e., Figure 2 the left adapter 131 in) are respectively connected to the negative terminal 132b and the second coupling portion 121a of the second horizontal plate 121.
[0038] See Figure 3 . Figure 3 FIG. is a top view of an embodiment of the adapter in the connector assembly provided by the present utility model. As Figure 3 shown, the adapter 131 further includes a bending portion 131d connected between the arc-shaped arm 131c and the vertical plate 131a. The width W2 of the fixing plate 131b is smaller than the width W1 of the bending portion 131d. The bending portion 131d with a larger width W1 helps the power transmission of the adapter 131. Specifically, the vertical plate 131a, the bending portion 131d, the arc-shaped arm 131c, and the fixing plate 131b are arranged in sequence in a transverse direction, and the width W1 of the bending portion 131d and the width W2 of the fixing plate 131b are measured in another transverse direction perpendicular to this transverse direction.
[0039] In some embodiments, the width W1 of the bending portion 131d is less than about 1.3 times the width W2 of the fixing plate 131b. In some embodiments, the width W1 of the bending portion 131d is greater than about 1.1 times the width W2 of the fixing plate 131b. In a specific example, the width W1 of the bending portion 131d is about 28.6 mm, and the width W2 of the fixing plate 131b is about 24.1 mm.
[0040] As Figure 3 shown, the width W1 of the bending portion 131d is less than the width W3 of the vertical plate 131a.
[0041] In some embodiments, the width W1 of the bending portion 131d is less than about 0.4 times the width W3 of the vertical plate 131a. In some embodiments, the width W1 of the bending portion 131d is greater than about 0.25 times the width W3 of the vertical plate 131a. In a specific example, the width W1 of the bending portion 131d is about 28.6 mm, and the width W3 of the vertical plate 131a is about 66.5 mm.
[0042] As Figure 3 shown, the width of the arc-shaped arm 131c increases from the fixing plate 131b to the bending portion 131d. That is, the width of the arc-shaped arm 131c increases from W2 to W1. Specifically, the arc-shaped arm 131c includes a first portion 131c1 and a second portion 131c2, which are connected to each other and are respectively connected to the fixing plate 131b and the bending portion 131d. The width of the first portion 131c1 increases from the fixing plate 131b to the second portion 131c2. The second portion 131c2 has a uniform width, which is greater than the width of the first portion 131c1. As Figure 3 shown, the uniform width of the second portion 131c2 is equal to the width W1 of the bending portion 131d. The width of the end of the first portion 131c1 connected to the fixing plate 131b is equal to the width W2 of the fixing plate 131b. In other words, the width of the first portion 131c1 increases from the fixing plate 131b to the second portion 131c2, increasing from the width W2 to the width W1. As Figure 3 shown, the connection between the first portion 131c1 and the second portion 131c2 is substantially located in the middle of the arc-shaped arm 131c.
[0043] As Figure 3 shown, the edge of the first portion 131c1 on one side (i.e., the left side) of the arc-shaped arm 131c is straight, while the edge of the first portion 131c1 on the other side (i.e., the right side) of the arc-shaped arm 131c is curved.
[0044] See Figure 4 . Figure 4 This is a partial side view of an embodiment of the adapter 131 in the connector assembly provided by the present utility model. As Figure 4As shown, the arcuate arm 131 has a highest point HP relative to the fixed plate 131b. The first part 131c1 and the second part 131c2 of the arcuate arm 131c are substantially connected to each other at the highest point HP.
[0045] As Figure 4 shown, the first part 131c1 of the arcuate arm 131c includes a first concave arc portion 131c11 connected to the fixed plate 131b and a first convex arc portion 131c12 connected to the first concave arc portion 131c11. The second part 131c2 of the arcuate arm 131c includes a second convex arc portion 131c21 connected to the first part 131c1 and a second concave arc portion 131c22 connected to the second convex arc portion 131c21. That is, the first convex arc portion 131c12, the first concave arc portion 131c11, the second convex arc portion 131c21, and the second concave arc portion 131c22 are alternately bent forward and backward from the fixed plate 131b to the bending portion 131d.
[0046] As Figure 4 shown, the first concave arc portion 131c11 has a radius of curvature R1, the first convex arc portion 131c12 has a radius of curvature R2, the second convex arc portion 131c21 has a radius of curvature R3, and the second concave arc portion 131c22 has a radius of curvature R4. In this way, the first convex arc portion 131c12, the first concave arc portion 131c11, the second convex arc portion 131c21, and the second concave arc portion 131c22 are smoothly connected in sequence.
[0047] As Figure 4 shown, the radius of curvature R1 of the first concave arc portion 131c11 is smaller than the radius of curvature R2 of the first convex arc portion 131c12. The radius of curvature R4 of the second concave arc portion 131c22 is smaller than the radius of curvature R3 of the second convex arc portion 131c21.
[0048] In some embodiments, the radius of curvature R2 of the first convex arc portion 131c12 is more than three times greater than the radius of curvature R1 of the first concave arc portion 131c11. In some embodiments, the radius of curvature R3 of the second convex arc portion 131c21 is more than three times greater than the radius of curvature R4 of the second concave arc portion 131c22. In a specific example, the radius of curvature R2 of the first convex arc portion 131c12 and the radius of curvature R3 of the second convex arc portion 131c21 are approximately 13.6 mm, and the radius of curvature R1 of the first concave arc portion 131c11 and the radius of curvature R4 of the second concave arc portion 131c22 are in the range of approximately 3.5 mm to approximately 4.0 mm.
[0049] The above are only exemplary embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural transformation made under the technical concept of the present utility model by using the content of the specification and drawings of the present utility model, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present utility model.
Claims
1. A bus module, characterized in that: The bus module comprises: an upper busbar plate, the upper busbar plate comprising a first horizontal plate; a liquid cooling pipe, the liquid cooling pipe being arranged on the first horizontal plate; and A lower busbar plate is electrically insulated and connected to the upper busbar plate, and the lower busbar plate includes a second horizontal plate parallel to the first horizontal plate.
2. The busbar module according to claim 1, wherein: A groove is formed on a surface of the first horizontal plate facing away from the second horizontal plate, and the liquid cooling pipe is embedded in the groove.
3. The busbar module according to claim 2, wherein: The second horizontal plate is provided with another liquid cooling tube.
4. The busbar module according to claim 3, characterized in that: A groove is formed on a surface of the second horizontal plate facing away from the first horizontal plate, and another liquid cooling tube is embedded in the groove.
5. The busbar module according to claim 4, characterized in that: The liquid cooling tube comprises a tube body, a liquid inlet connector and a liquid outlet connector. The liquid inlet connector is arranged at one end of the tube body, and the liquid outlet connector is arranged at the other end of the tube body.
6. The busbar module according to claim 5, characterized in that: The height of the liquid cooling tube is 100% to 200% of the depth of the groove in which the liquid cooling tube is located.
7. The busbar module according to any one of claims 1 to 6, characterized in that: The first horizontal plate and the second horizontal plate each include two mutually overlapping protruding portions and a main portion, and the protruding portions extend horizontally from edges of the main portions of the first horizontal plate and the second horizontal plate, respectively.
8. The busbar module according to claim 7, wherein: The first horizontal plate and the second horizontal plate are each provided with a fixing hole, and the fixing hole is used to connect the first horizontal plate and the second horizontal plate, and the fixing hole of the first horizontal plate is aligned with the fixing hole of the second horizontal plate.
9. The busbar module according to claim 8, wherein: There are two pairs of fixing holes, one fixing hole in each pair is located at the protruding portion, and the other fixing hole is located at the main body portion next to it, and the liquid cooling tube is formed with a turning portion, which passes through between the two pairs of fixing holes.
10. The busbar module according to claim 9, wherein: The bus module also includes at least one electrical connector and two adapters, the electrical connector includes a positive terminal and a negative terminal, each of the adapters includes a vertical plate and a fixed plate, wherein the vertical plate and the fixed plate of one adapter are respectively connected to the positive terminal and the first horizontal plate, and the vertical plate and the fixed plate of the other adapter are respectively connected to the negative terminal and the second horizontal plate.
Citation Information
Patent Citations
Multiple input power distribution shelf and bus bar assembly thereof
TW201913281A