Dehydration device for bean product production
By designing a bean product dehydration device including dip holes, deflectors, stirring rods and crushing rollers, the problem of slow dehydration speed and inability to completely remove moisture in the traditional dehydration device is solved, and rapid and effective dehydration and impurity removal are achieved, and the cleanliness and production efficiency of beans are improved.
Patent Information
- Application Number
- CN202422173672.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The traditional soy product dehydration device is slow to dehydrate and cannot completely remove moisture. It lacks automation and intelligence, which increases labor costs and operational difficulties.
A dehydration device including a base plate, support legs, metal workbench, dehydration chamber, stirring rod and deflector is designed. Through the combination of dike and deflector, rapid dehydration and impurity removal are achieved, and the dehydration efficiency and bean particle size uniformity are improved through the motor-driven stirring rod and crushing roller.
It realizes rapid removal of excess moisture and impurities on the surface of soy products, improves the cleanliness and purity of beans, reduces the viscosity between beans, simplifies the subsequent processing process, and improves production efficiency and product quality.
Smart Images

Figure CN222941686U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dehydration equipment, in particular to a dehydration device for producing bean products. Background Art
[0002] The production dehydration device is a special equipment for removing excess water during the processing. Through different devices and technical means, it can achieve rapid and effective dehydration of soy products to improve product quality, stability and production efficiency.
[0003] Traditional dehydration devices mainly utilize natural filtration or simple mechanical extrusion. The dehydration speed is often slow, and the natural filtration method often cannot completely remove the moisture in the soy products. In addition, there is a lack of automation and intelligent settings. Operators need to frequently check and adjust the equipment status, which increases labor costs and operating difficulty.
[0004] To this end, the utility model provides a dehydration device for producing bean products. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background technology, a dehydration device for bean product production is proposed.
[0006] The technical solution adopted by the utility model to solve its technical problems is as follows: a dehydration device for bean product production described in the utility model comprises a bottom plate; a plurality of support legs are fixedly connected to the top of the bottom plate and are symmetrically arranged; a metal workbench is fixedly connected to the top of the plurality of support legs; a support shaft is fixedly connected to the top of the metal workbench; a first dehydration chamber is fixedly connected to the top of the support shaft; a feed inlet is fixedly connected to the side wall of the first dehydration chamber; an asphalt plate is fixedly connected to the middle of the first dehydration chamber; asphalt holes are opened in the middle of the asphalt plate and are equidistantly distributed; a second motor is provided on the top of the first dehydration chamber; the bottom of the second motor The first dehydration chamber is rotatably connected to a second rotating shaft; a stirring rod is fixedly connected to the side wall of the second rotating shaft close to the sieve plate; a first guide port is provided on the side wall of the first dehydration chamber away from the feeding port; a first guide plate is fixedly connected to the bottom of the first guide port; a water outlet is provided on the side wall of the first dehydration chamber; a sealing plug is detachably connected to the top of the water outlet; through the above structure, not only the excess moisture on the surface of the beans can be removed and the overall moisture content of the beans can be reduced, but also some impurities and foam on the surface of the beans can be removed, thereby improving the cleanliness and purity of the beans, and after the initial dehydration, the stickiness between the beans can be reduced, thereby facilitating subsequent processing.
[0007] Preferably, a second dehydration chamber is fixedly connected to the top of the bottom plate near the first guide plate; a second guide port is opened on the side wall of the second dehydration chamber near the first guide plate; two third motors are provided on the side wall of the second dehydration chamber, and are symmetrically arranged; the output ends of the two third motors are rotatably connected to a third rotating shaft; the bottom of the third rotating shaft is rotatably connected to a crushing roller; through the above structure, the beans can be quickly crushed into smaller particles, thereby improving processing efficiency and reducing time cost, and the particle size distribution of the beans after being crushed by the crushing roller is more uniform, avoiding the existence of too large or too small particles.
[0008] Preferably, a first motor is provided at the bottom of the second dehydration chamber; the output end of the first motor is rotatably connected to a connecting shaft; the connecting shaft passes through the second dehydration chamber and the collector, and the end of the connecting shaft is fixedly connected to the lower grinding disc; an upper grinding disc is fixedly connected to the interior of the second dehydration chamber, and the upper grinding disc is arranged at a position corresponding to the top of the lower grinding disc; a feed port is provided in the middle of the upper grinding disc; a feed port is fixedly connected to the top of the upper grinding disc; a discharge port is provided on the side wall of the second dehydration chamber close to the collector; a second guide plate is fixedly connected to the bottom of the discharge port; through the above structure, not only can the bean dregs be made finer, but also most of the moisture in the beans can be removed, which is beneficial to subsequent heating, coagulation and other processing processes.
[0009] Preferably, a collecting box is detachably connected to the top of the bottom plate; and a second wheel is rotatably connected to the bottom of the collecting box. Through the above structure, the product can be immediately received by the collecting box, which reduces waiting time and improves production efficiency. The collecting box can also reduce the direct contact between the processed beans and the air to a certain extent, thereby maintaining the freshness of the product.
[0010] Preferably, a filter cloth is fixedly connected to the middle of the collection box; through the above structure, fine particles, impurities and moisture can be effectively filtered, reducing the steps of manual screening or filtering, saving time, and improving the purity and quality of the final product.
[0011] Preferably, a dust cover is detachably connected to the top of the feed port; a handle is fixedly connected to the top of the dust cover; through the above structure, pollutants can be effectively blocked from entering the discharge port, ensuring the cleanliness and purity of the product, and reducing equipment shutdown and cleaning due to dust accumulation, thereby ensuring the continuity and stability of production.
[0012] The beneficial effects of the utility model are as follows:
[0013] 1. The dehydration device for bean product production described in the utility model can not only remove excess water on the surface of beans and reduce the overall water content of beans through the coordinated use of the second rotating shaft and the stirring rod, but also remove some impurities and foam on the surface of beans, thereby improving the cleanliness and purity of beans. After the initial dehydration, the stickiness between beans can be reduced, which is convenient for subsequent processing.
[0014] 2. The dehydration device for bean product production described in the utility model can quickly break beans into smaller particles through the cooperation of the third rotating shaft and the crushing roller, thereby improving processing efficiency and reducing time costs. The particle size distribution of the beans after being crushed by the crushing roller is more uniform, avoiding the existence of over-large or under-sized particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model will be further described below in conjunction with the accompanying drawings.
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the cooperation between the second rotating shaft and the stirring rod in the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the third rotating shaft and the crushing roller in the utility model;
[0019] Figure 4 It is a structural schematic diagram of the cooperation between the second guide plate and the collection box in the utility model.
[0020] Legend:
[0021] 1. Bottom plate; 2. Support legs; 3. Metal workbench; 4. Wheel frame; 5. First wheel; 6. Second dehydration chamber; 7. First motor; 8. First dehydration chamber; 9. Feed inlet; 10. Support shaft; 11. Dust cover; 12. Filter cloth; 13. Second motor; 14. First guide plate; 15. Second guide plate; 16. Collecting box; 17. Second wheel; 18. Feed outlet; 19. Connecting shaft; 20. Leak hole; 21. Second rotating shaft; 22. Stirring rod; 23. Leak plate; 24. Crushing roller; 25. Feed outlet; 26. Upper grinding disc; 27. Lower grinding disc; 28. Collector; 29. Third motor; 30. Third rotating shaft; 31. Water outlet; 32. Sealing plug; 33. First guide port; 34. Second guide port; 35. Handle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Specific examples are given below.
[0024] like Figures 1 to 4 As shown, a dehydration device for producing soy products described in an embodiment of the utility model comprises a bottom plate 1; a plurality of supporting legs 2 are fixedly connected to the top of the bottom plate 1 and are symmetrically arranged; a metal workbench 3 is fixedly connected to the top of the plurality of supporting legs 2; a supporting shaft 10 is fixedly connected to the top of the metal workbench 3; a first dehydration chamber 8 is fixedly connected to the top of the supporting shaft 10; a feed inlet 9 is fixedly connected to the side wall of the first dehydration chamber 8; an asphalt plate 23 is fixedly connected to the middle of the first dehydration chamber 8; asphalt holes 20 are opened in the middle of the asphalt plate 23 and are equidistantly distributed; a second motor 13 is provided on the top of the first dehydration chamber 8; a second rotating shaft 21 is rotatably connected to the bottom of the second motor 13; a stirring rod 22 is fixedly connected to the side wall of the second rotating shaft 21 close to the asphalt plate 23; a first guide port 33 is opened on the side wall of the first dehydration chamber 8 away from the feed inlet 9; the bottom of the first guide port 33 A first guide plate 14 is fixedly connected; a water outlet 31 is opened on the side wall of the first dehydration chamber 8; a sealing plug 32 is detachably connected to the top of the water outlet 31; during operation, the beans enter the first dehydration chamber 8 through the feed port 9 and fall onto the drain plate 23. At this time, the residual water on the beans will flow into the bottom of the first dehydration chamber 8 through the drain hole 20, and the drained water can be discharged through the water outlet 31, and the second motor 13 is started. When the second motor 13 rotates, it drives the stirring rod 22 to stir, so that the beans roll inside the first dehydration chamber 8. When rolling, they can use inertia to enter the middle of the first guide plate 14 through the first guide port 33. Through the above structure, not only the excess water on the surface of the beans can be removed, and the overall water content of the beans can be reduced, but also some impurities and foam on the surface of the beans can be removed, and the cleanliness and purity of the beans can be improved. After the initial dehydration, the viscosity between the beans can be reduced, which is convenient for subsequent processing.
[0025] like Figure 2 As shown, the second dehydration chamber 6 is fixedly connected to the top of the bottom plate 1 near the first guide plate 14; the second dehydration chamber 6 is provided with a second guide port 34 on the side wall near the first guide plate 14; the second dehydration chamber 6 is provided with two third motors 29 on the side wall, and they are symmetrically arranged; the output ends of the two third motors 29 are rotatably connected to the third rotating shaft 30; the bottom of the third rotating shaft 30 is rotatably connected to the crushing roller 24; during operation, after the beans enter the second dehydration chamber 6 through the second guide port 34, the third motor 29 is started, and the third motor 29 drives the third rotating shaft 30 to rotate, and the third rotating shaft 30 rotates in the opposite direction, and drives the crushing roller 24 to rotate during rotation. Because the surface of the beans is relatively smooth, the second dehydration chamber 6 can prevent the crushing roller 24 from breaking the beans when working. Through the above structure, the beans can be quickly crushed into smaller particles, thereby improving processing efficiency and reducing time cost. Moreover, the particle size distribution of the beans after being crushed by the crushing roller 24 is more uniform, and the existence of oversized or undersized particles is avoided.
[0026] like Figures 2 to 3As shown, a first motor 7 is provided at the bottom of the second dehydration chamber 6; a connecting shaft 19 is rotatably connected to the output end of the first motor 7; the connecting shaft 19 passes through the second dehydration chamber 6 and the collector 28, and the end of the connecting shaft 19 is fixedly connected to the lower grinding disc 27; an upper grinding disc 26 is fixedly connected to the interior of the second dehydration chamber 6, and the upper grinding disc 26 is arranged at a position corresponding to the top of the lower grinding disc 27; a feed port is provided in the middle of the upper grinding disc 26; a feed port 25 is fixedly connected to the top of the upper grinding disc 26; a discharge port 18 is provided on the side wall of the second dehydration chamber 6 close to the collector 28; the discharge port 1 The bottom of the grinding wheel 8 is fixedly connected with a second guide plate 15; when working, the beans are crushed by the crushing roller 24 and fall into the inside of the drop port 25, and then enter the feed port of the upper grinding disc 26 through the drop port 25, and then the first motor 7 is started, the first motor 7 drives the connecting shaft 19 to rotate, and the connecting shaft 19 drives the lower grinding disc 27 to rotate. At this time, the friction between the upper grinding disc 26 and the lower grinding disc 27 is used to grind the beans that fall between the upper grinding disc 26 and the lower grinding disc 27. Through the above structure, not only can the bean dregs be made more delicate, but also most of the water in the beans can be removed, which is beneficial to the subsequent heating, coagulation and other processing processes.
[0027] like Figure 4 As shown, the top of the bottom plate 1 is detachably connected to a collecting box 16; the bottom of the collecting box 16 is rotatably connected to a second wheel 17; during operation, the processed beans flow from the discharge port 18 into the middle of the second guide plate 15, and then flow into the middle of the collecting box 16 through the second guide plate 15. When the collecting box 16 is full, the second wheel 17 can be used to easily move the collecting box 16. Through the above structure, the product can be immediately received by the collecting box 16, which reduces waiting time and improves production efficiency. The collecting box 16 can also reduce the direct contact between the processed beans and the air to a certain extent, thereby maintaining the freshness of the product.
[0028] like Figures 1 to 3 As shown, a filter cloth 12 is fixedly connected to the middle of the collecting box 16; when working, the filter cloth 12 can filter the processed beans when the beans flow from the second guide plate 15 to the inside of the collecting box 16. Through the above structure, fine particles, impurities and moisture can be effectively filtered, reducing the steps of manual screening or filtering, saving time, and improving the purity and quality of the final product.
[0029] like Figures 1 to 4 As shown, the top of the feed port 9 is detachably connected with a dust cover 11; the top of the dust cover 11 is fixedly connected with a handle 35; during operation, if the beans need to be processed, the handle 35 can be pinched to open the dust cover 11, and the beans can be poured in through the feed port 9. Through the above structure, pollutants can be effectively blocked from entering the discharge port, ensuring the cleanliness and purity of the product, and reducing equipment shutdown and cleaning due to dust accumulation, thereby ensuring the continuity and stability of production.
[0030] like Figure 1 As shown, a plurality of wheel frames 4 are fixedly connected to the bottom of the base plate 1 and are symmetrically arranged; a first wheel 5 is rotatably connected to the middle of the plurality of wheel frames 4; when working, when the equipment is pushed, the first wheel 5 can be rotated, and when the first wheel 5 rotates, it drives the equipment forward. Through the above structure, the moving speed of the equipment can be increased, and the equipment can be kept balanced to cope with different road surfaces.
[0031] During operation, the beans enter the first dehydration chamber 8 through the feed port 9 and fall onto the drain plate 23. At this time, the residual water on the beans will flow into the bottom of the first dehydration chamber 8 through the drain hole 20, and the drained water can be discharged through the water outlet 31. The second motor 13 is started. When the second motor 13 rotates, it drives the stirring rod 22 to stir, so that the beans roll inside the first dehydration chamber 8. When rolling, they can use inertia to enter the middle of the first guide plate 14 through the first guide port 33. After the beans enter the second dehydration chamber 6 through the second guide port 34, the third motor 29 is started. The third motor 29 drives the third rotating shaft 30 to rotate. The third rotating shaft 30 rotates in the opposite direction and drives the crushing roller 24 to rotate during rotation. Because the surface of the beans is relatively smooth, the second dehydration chamber 6 can prevent the crushing roller 24 from breaking the beans when it is working. The beans are crushed by the crushing roller 24 and fall into the inside of the drop port 25. The material port 25 enters the material inlet of the upper grinding disc 26, and then the first motor 7 is started. The first motor 7 drives the connecting shaft 19 to rotate, and the connecting shaft 19 drives the lower grinding disc 27 to rotate. At this time, the friction between the upper grinding disc 26 and the lower grinding disc 27 is used to grind the beans that fall between the upper grinding disc 26 and the lower grinding disc 27. After the beans are processed, they flow from the discharge port 18 into the middle of the second guide plate 15, and then flow into the middle of the collecting box 16 through the second guide plate 15. When the collecting box 16 is full, the collecting box 16 can be easily moved by the second wheel 17. The filter cloth 12 can filter the processed beans when the beans flow from the second guide plate 15 to the inside of the collecting box 16. If the beans need to be processed, the handle 35 can be pinched to open the dust cover 11, and the beans can be poured in through the material inlet 9. When pushing the equipment, the first wheel 5 can be rotated, and the first wheel 5 drives the equipment forward when it rotates.
[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A dehydration device for producing bean products, comprising a bottom plate (1); Features: The top of the bottom plate (1) is fixedly connected to a plurality of support legs (2) and are symmetrically arranged; the tops of the plurality of support legs (2) are fixedly connected to a metal workbench (3); the top of the metal workbench (3) is fixedly connected to a support shaft (10); the top of the support shaft (10) is fixedly connected to a first dehydration chamber (8); a feed inlet (9) is fixedly connected to the side wall of the first dehydration chamber (8); an asphalt plate (23) is fixedly connected to the middle of the first dehydration chamber (8); asphalt holes (20) are opened in the middle of the asphalt plate (23) and are equidistantly distributed; the first dehydration chamber ( 8) A second motor (13) is provided at the top; the second motor (13) is rotatably connected to a second rotating shaft (21) at the bottom; a stirring rod (22) is fixedly connected to the side wall of the second rotating shaft (21) close to the asphalt plate (23); a first guide port (33) is provided on the side wall of the first dehydration chamber (8) away from the feed port (9); a first guide plate (14) is fixedly connected to the bottom of the first guide port (33); a water outlet (31) is provided on the side wall of the first dehydration chamber (8); a sealing plug (32) is detachably connected to the top of the water outlet (31).
2. A dehydration device for producing soy products according to claim 1, Features: A second dehydration chamber (6) is fixedly connected to the top of the bottom plate (1) near the first guide plate (14); a second guide port (34) is provided on the side wall of the second dehydration chamber (6) near the first guide plate (14); two third motors (29) are symmetrically arranged on the side wall of the second dehydration chamber (6); the output ends of the two third motors (29) are rotatably connected to a third rotating shaft (30); and a crushing roller (24) is rotatably connected to the bottom of the third rotating shaft (30).
3. A dehydration device for producing soy products according to claim 2, Features: A first motor (7) is provided at the bottom of the second dehydration chamber (6); the output end of the first motor (7) is rotatably connected to a connecting shaft (19); the connecting shaft (19) passes through the second dehydration chamber (6) and the collector (28), and the end of the connecting shaft (19) is fixedly connected to the lower grinding disc (27); an upper grinding disc (26) is fixedly connected inside the second dehydration chamber (6), and the upper grinding disc (26) is arranged at a position corresponding to the top of the lower grinding disc (27); a feed inlet is provided in the middle of the upper grinding disc (26); a feed outlet (25) is fixedly connected to the top of the upper grinding disc (26); a discharge outlet (18) is provided on the side wall of the second dehydration chamber (6) close to the collector (28); a second guide plate (15) is fixedly connected to the bottom of the discharge outlet (18).
4. A dehydration device for producing soy products according to claim 3, Features: The top of the bottom plate (1) is detachably connected to a collection box (16); the bottom of the collection box (16) is rotatably connected to a second wheel (17).
5. A dehydration device for producing soy products according to claim 4, Features: A filter cloth (12) is fixedly connected to the middle of the collection box (16).
6. A dehydration device for producing bean products according to claim 5, Features: The top of the feed port (9) is detachably connected to a dust cover (11); the top of the dust cover (11) is fixedly connected to a handle (35).
7. A dehydration device for producing bean products according to claim 6, Features: A plurality of wheel frames (4) are fixedly connected to the bottom of the base plate (1) and are symmetrically arranged; a first wheel (5) is rotatably connected to the middle of the plurality of wheel frames (4).