Waste ceramic tile crushing device for ceramic tile processing

Abstract

The utility model discloses a waste ceramic tile crushing device for ceramic tile processing, which comprises two transmission guard plates, the outer walls of the two transmission guard plates are movably connected with rotating rollers which are distributed at equal intervals through holes by using rotating shafts, the outer walls of the rotating rollers are sleeved with a transmission belt, the outer wall of the transmission belt is provided with crushing rods which are distributed at equal intervals, and the crushing rods are movably connected with the transmission guard plates. And positioning grooves distributed at equal intervals are formed in the outer wall of the crushing rod, and a first fixing block and a second fixing block are arranged on the inner walls of the positioning grooves correspondingly. Waste tiles are supported at the top of the conveying belt through the first crushing cone and the second crushing cone arranged at the top of the crushing rod, the lifting plate is driven to move downwards in cooperation with descending of the output shaft of the hydraulic push rod, and the fixing plate arranged at the bottom of the lifting plate extrudes the tops of the waste tiles; the waste ceramic tiles are crushed at the tops of the first crushing cone and the second crushing cone, the waste ceramic tiles are crushed uniformly, and noise generated in the crushing process of the waste ceramic tiles is low.

Description

Technical Field

[0001] The utility model relates to the technical field of crushing devices, in particular to a waste tile crushing device used for tile processing. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone building or decorative material made of refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing, and sintering. The raw materials are mostly a mixture of clay, quartz sand, etc. In the process of processing and producing ceramic tiles, waste ceramic tiles are generated, which need to be crushed for the next step of processing.

[0003] After sintering, ceramic tiles are hard in texture, but brittle and easy to break. During the crushing process of defective ceramic tiles produced during sintering, the ceramic tiles are usually placed in a metal container and hit and crushed with metal materials. This process of crushing waste ceramic tiles not only produces high-decibel noise, but also slows down the crushing speed of the ceramic tiles, affecting the crushing efficiency of the ceramic tiles. For this reason, we propose a waste ceramic tile crushing device for ceramic tile processing. Utility Model Content

[0004] The utility model aims to provide a waste tile crushing device for tile processing to solve the above-mentioned technical deficiencies.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste tile crushing device for tile processing, comprising two transmission guard plates, the outer walls of the two transmission guard plates are movably connected with rotating rollers distributed at equal distances through openings using a rotating shaft, the outer walls of the rotating rollers are sleeved with a transmission belt, the outer wall of the transmission belt is provided with crushing rods distributed at equal distances, the outer wall of the crushing rod is provided with positioning grooves distributed at equal distances, the inner walls of the positioning grooves are respectively provided with a first fixed block and a second fixed block, the top of the first fixed block is fixedly provided with a first crushing cone, the top outer wall of the second fixed block is fixedly provided with a second crushing cone, the outer walls of one side of the top of the two transmission guard plates are fixedly provided with a positioning plate, the top outer wall of the positioning plate is fixedly provided with a vertically downward hydraulic push rod through an opening, the output end of the hydraulic push rod is fixedly provided with a lifting plate, the bottom two sides of the lifting plate are fixedly provided with fixed plates, and the outer walls of one side corresponding to the two fixed plates are movably connected with a pressing roller using a bearing through an opening.

[0006] Preferably, a limit clamp is fixedly provided on the continuous outer wall of the breaker rod, and the limit clamp is located on the same straight line and has a positioning hole. The inner wall of the positioning hole is provided with a matching bolt, and the bolt passes through the positioning hole and the outer wall of the conveyor belt to facilitate fixing the breaker rod to the outer wall of the conveyor belt.

[0007] Preferably, a threaded hole is opened on the bottom inner wall of the positioning groove, and a threaded column is fixed on the bottom outer wall of the first fixing block and the second fixing block. The outer wall profile of the threaded column is adapted to the inner wall profile of the threaded hole, so as to facilitate fixing the first fixing block and the second fixing block on the breaking rod.

[0008] Preferably, the second crushing cone and the first crushing cone are cross-distributed at the top of the crushing rod, the height of the second crushing cone is lower than that of the first crushing cone, and the second crushing cone and the first crushing cone are made of high-carbon alloy steel. The high hardness of the second crushing cone and the first crushing cone facilitates the crushing of waste tiles.

[0009] Preferably, two vertically upward guide rods are fixedly provided on the top outer wall of the lifting plate, a guide hole is opened on the top outer wall of the positioning plate, and the outer wall of the guide rod and the inner wall of the guide hole are slidably connected.

[0010] Preferably, a positioning frame is fixedly provided on the outer wall of one side adjacent to the two transmission guard plates, and the inner walls on both sides of the positioning frame are movably connected with support rollers distributed at equal distances through openings using a rotating shaft. The positioning frame is located directly below the two pressing rollers, and the outer wall of the support roller is in contact with the top inner wall of the conveyor belt. The top inner wall of the conveyor belt is supported by the support roller, which can avoid the conveyor belt from being dented during the extrusion of the waste tiles, thereby ensuring that the extrusion force is applied to the waste tiles.

[0011] Preferably, a motor fixing cover is fixedly provided on the outer wall of one side of the transmission guard plate, and a motor is fixedly provided on the inner wall of the motor fixing cover. The output shaft of the motor is fixedly connected to the rotating shaft of the rotating roller through a coupling, so that the rotating roller can be driven to rotate through the output shaft of the motor.

[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0013] The first crushing cone and the second crushing cone on the top of the crushing rod support the waste tiles on the top of the conveyor belt. The output shaft of the hydraulic push rod moves downward to drive the lifting plate to move downward. The fixed plate on the bottom of the lifting plate squeezes the top of the waste tiles and crushes the waste tiles on the top of the first crushing cone and the second crushing cone. The waste tiles are evenly broken, and the noise generated during the breaking process is small. The waste tiles are continuously transported by the conveyor belt and then broken, which greatly improves the breaking efficiency of the waste tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the transmission guard plate structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the breaker rod of the utility model;

[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the breaker rod of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of the second fixing block of the utility model;

[0020] Figure 6 This is a schematic diagram of the lifting plate structure of the utility model;

[0021] Figure 7 This is a schematic diagram of the positioning frame structure of the utility model.

[0022] Description of reference numerals:

[0023] 1 transmission guard plate, 2 rotating roller, 3 transmission belt, 4 crushing rod, 5 positioning groove, 6 threaded hole, 7 first fixed block, 8 second fixed block, 9 first crushing cone, 10 second crushing cone, 11 threaded column, 12 limit clamping block, 13 positioning hole, 14 motor fixing cover, 15 motor, 16 positioning plate, 17 hydraulic push rod, 18 lifting plate, 19 fixed plate, 20 pressing roller, 21 guide hole, 22 guide rod, 23 positioning frame, 24 support roller. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] Embodiment 1

[0026] Refer to the instruction manual Figure 1-7A waste tile crushing device for tile processing comprises two transmission guard plates 1, the outer walls of the two transmission guard plates 1 are movably connected with rotating rollers 2 distributed at equal distances through openings using a rotating shaft, the outer walls of the rotating rollers 2 are sleeved with a transmission belt 3, the outer wall of the transmission belt 3 is provided with crushing rods 4 distributed at equal distances, the outer wall of the crushing rod 4 is provided with positioning grooves 5 distributed at equal distances, the inner walls of the positioning grooves 5 are respectively provided with a first fixed block 7 and a second fixed block 8, the top of the first fixed block 7 is fixedly provided with a first crushing cone 9, the top outer wall of the second fixed block 8 is fixedly provided with a second crushing cone 10, a positioning plate 16 is fixedly provided on the outer wall of one side of the top of the two transmission guard plates 1, a hydraulic push rod 17 vertically downward is fixedly provided on the top outer wall of the positioning plate 16 through an opening, a lifting plate 18 is fixedly provided on the output end of the hydraulic push rod 17, fixed plates 19 are fixedly provided on both sides of the bottom of the lifting plate 18, and a pressing roller 20 is movably connected to the outer wall of the corresponding side of the two fixed plates 19 using a bearing through an opening.

[0027] Embodiment 2

[0028] Based on the first embodiment, a limit clamp 12 is fixed on the continuous outer wall of the crushing rod 4. The limit clamp 12 is located on the same straight line and has a positioning hole 13. The inner wall of the positioning hole 13 is provided with a matching bolt. The bolt passes through the positioning hole 13 and the outer wall of the conveyor belt 3, so as to fix the crushing rod 4 to the outer wall of the conveyor belt 3. A threaded hole 6 is opened on the bottom inner wall of the positioning groove 5. A threaded column 11 is fixed on the bottom outer wall of the first fixing block 7 and the second fixing block 8. The outer wall profile of the threaded column 11 is matched with the inner wall profile of the threaded hole 6, so as to fix the first fixing block 7 and the second fixing block 8 on the crushing rod 4. The second crushing cone 10 and the first crushing cone 9 are cross-distributed at the top of the crushing rod 4. The height of the second crushing cone 10 is lower than that of the first crushing cone 9. The second crushing cone 10 and the first crushing cone 9 are made of high-carbon alloy steel. The high-hardness second crushing cone 10 and the first crushing cone 9 facilitate the top crushing of waste tiles.

[0029] Embodiment 3

[0030] Based on the first embodiment, a motor fixing cover 14 is fixedly provided on the outer wall of one side of the transmission guard plate 1, and a motor 15 is fixedly provided on the inner wall of the motor fixing cover 14. The output shaft of the motor 15 is fixedly connected to the rotating shaft of the rotating roller 2 through a coupling, and the output shaft of the motor 15 is convenient for driving the rotating roller 2 to rotate. Two vertically upward guide rods 22 are fixedly provided on the top outer wall of the lifting plate 18, and a guide hole 21 is opened on the top outer wall of the positioning plate 16. The outer wall of the guide rod 22 and the inner wall of the guide hole 21 are slidably connected. A positioning frame 23 is fixedly provided on the outer wall of one side of the adjacent two transmission guard plates 1. The inner walls on both sides of the positioning frame 23 are movably connected with support rollers 24 distributed at equal distances through the openings using a rotating shaft. The positioning frame 23 is located directly below the two pressing rollers 20, and the outer wall of the support roller 24 is in contact with the top inner wall of the conveyor belt 3. The top inner wall of the conveyor belt 3 is supported by the support roller 24, which can avoid the conveyor belt 3 from being dented during the extrusion of the waste tiles, thereby ensuring that the extrusion force is applied to the waste tiles.

[0031] Working principle of this utility model:

[0032] Refer to the instruction manual Figure 1-7 When the utility model is used, the output shaft of the motor 15 drives the rotating roller 2 to rotate, and the conveyor belt 3 sleeved on the outer wall of the rotating roller 2 starts to operate, and the waste tiles are put into the top of the conveyor belt 3, and the waste tiles are moved to the bottom of the positioning plate 16 through the conveyor belt 3. The waste tiles are supported on the top of the conveyor belt 3 by the first crushing cone 9 and the second crushing cone 10 provided on the top of the crushing rod 4, and the output shaft of the hydraulic push rod 17 is lowered to drive the lifting plate 18 to move downward. The fixed plate 19 provided at the bottom of the lifting plate 18 is squeezed on the top of the waste tiles. In the process of squeezing the waste tiles at the top of the first crushing cone 9 and the second crushing cone 10, the waste tiles begin to be evenly distributed. The noise generated during the crushing process of the waste tiles is small, and the waste tiles can be continuously crushed, which greatly improves the crushing efficiency of the waste tiles. After the waste tiles are crushed, they are discharged from the end of the conveyor belt 3.

[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A waste tile crushing device for tile processing, comprising two transmission guard plates (1), characterized in that: The outer walls of the two transmission guard plates (1) are movably connected to rotating rollers (2) distributed at equal distances through openings using a rotating shaft, the outer walls of the rotating rollers (2) are sleeved with a transmission belt (3), the outer wall of the transmission belt (3) is provided with crushing rods (4) distributed at equal distances, the outer wall of the crushing rod (4) is provided with positioning grooves (5) distributed at equal distances, the inner walls of the positioning grooves (5) are respectively provided with a first fixing block (7) and a second fixing block (8), the top of the first fixing block (7) is fixedly provided with a first crushing cone (9), and the second fixing block (8) is provided with a first crushing cone (9) and a first crushing cone (9) is fixedly ... A second crushing cone (10) is fixedly provided on the top outer wall of the two transmission guard plates (1), a positioning plate (16) is fixedly provided on the top outer wall of the two transmission guard plates (1), a hydraulic push rod (17) vertically downward is fixedly provided on the top outer wall of the positioning plate (16) through an opening, a lifting plate (18) is fixedly provided on the output end of the hydraulic push rod (17), and fixed plates (19) are fixedly provided on both sides of the bottom of the lifting plate (18), and a pressure roller (20) is movably connected to the corresponding outer wall of the two fixed plates (19) through an opening using a bearing.

2. The waste tile crushing device for tile processing according to claim 1 is characterized in that: A limit clamp (12) is fixedly provided on the continuous outer wall of the crushing rod (4), and a positioning hole (13) is opened on the limit clamp (12) located on the same straight line, and the inner wall of the positioning hole (13) is provided with a matching bolt.

3. The waste tile crushing device for tile processing according to claim 1 is characterized in that: A threaded hole (6) is formed on the inner wall of the bottom of the positioning groove (5), and a threaded column (11) is fixedly provided on the outer wall of the bottom of the first fixing block (7) and the second fixing block (8), wherein the outer wall profile of the threaded column (11) matches the inner wall profile of the threaded hole (6).

4. The waste tile crushing device for tile processing according to claim 1 is characterized in that: The second crushing cone (10) and the first crushing cone (9) are cross-distributed at the top of the crushing rod (4); the height of the second crushing cone (10) is lower than the height of the first crushing cone (9); and the second crushing cone (10) and the first crushing cone (9) are made of high-carbon alloy steel.

5. The waste tile crushing device for tile processing according to claim 1 is characterized in that: Two vertically upward guide rods (22) are fixedly provided on the top outer wall of the lifting plate (18), a guide hole (21) is opened on the top outer wall of the positioning plate (16), and the outer wall of the guide rod (22) and the inner wall of the guide hole (21) are slidably connected.

6. The waste tile crushing device for tile processing according to claim 1 is characterized by: A positioning frame (23) is fixedly provided on the outer wall of one side adjacent to the two transmission guard plates (1), and the inner walls on both sides of the positioning frame (23) are movably connected to support rollers (24) distributed at equal distances through openings using a rotating shaft. The positioning frame (23) is located directly below the two pressing rollers (20), and the outer wall of the support roller (24) is in contact with the top inner wall of the transmission belt (3).

7. The waste tile crushing device for tile processing according to claim 1 is characterized in that: A motor fixing cover (14) is fixedly provided on one side outer wall of the transmission guard plate (1), and a motor (15) is fixedly provided on the inner wall of the motor fixing cover (14). The output shaft of the motor (15) is fixedly connected to the rotating shaft of the rotating roller (2) via a coupling.

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