Visual inspection equipment for nut product yield inspection

By designing a nut product yield detection device that includes double-sided visual inspection of nuts, adjustable limit anti-bias and sorting mechanism, the problem of nut deviation and incomplete bottom detection on the conveyor belt is solved, and more efficient and comprehensive yield detection and automated sorting are achieved.

CN222943973UActive Publication Date: 2025-06-06HUIZHOU HAISHUN HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202421697668.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-06
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing nut product yield detection visual inspection equipment is prone to deviation during the conveyor belt conveyor, resulting in a decrease in detection efficiency and making it difficult to conduct a comprehensive visual inspection of the bottom of the nut product.

Method used

A visual detection device including a transparent conveyor belt, a nut double-sided visual detection mechanism, an adjustable limit anti-biasing mechanism and a nut sorting mechanism are designed. The nut double-sided visual inspection mechanism detects the top and bottom of the nut through the upper and lower industrial cameras. The limit anti-biasing mechanism prevents the nut from deviating through the adjustable limit plate, and the sorting mechanism realizes automatic sorting and eliminating defective products.

Benefits of technology

By visually detecting the double-sided side of the nut, the comprehensiveness and efficiency of yield detection are improved; the limit anti-biasing mechanism effectively prevents the nut from deviating, improving the detection efficiency; the sorting mechanism realizes automated processing of defective products, improving the accuracy and efficiency of detection.

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Abstract

The utility model discloses visual detection equipment for nut product yield detection, which relates to the technical field of nut product yield detection and comprises a transparent conveyor belt, a nut double-sided visual detection mechanism, an adjustable limiting deviation-preventing mechanism and a nut sorting mechanism which are mounted on a U-shaped rack, the nut double-sided visual inspection mechanism comprises an L-shaped fixing rod, an upper light source, an upper industrial camera, a connecting rod, a lower light source and a lower industrial camera. The nut double-face visual inspection mechanism is arranged, visual inspection can be conducted on the two faces of the top and the bottom of a nut conveyed on the transparent conveying belt through an upper industrial camera and a lower industrial camera, and therefore the comprehensiveness of nut product yield detection is improved; the nut sorting mechanism is arranged, so that the nuts subjected to visual inspection can be sorted conveniently, and defective products of the nuts can be removed automatically; according to the utility model, the nut products can be prevented from deviating in the conveying process, so that the yield detection efficiency of the nut products can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of nut product yield detection, in particular to visual detection equipment for nut product yield detection. Background Art

[0002] With the development of society, the current yield detection of nut products mainly relies on visual inspection technology. Visual inspection equipment can accurately detect quality defects on the surface of nuts.

[0003] However, when the existing visual inspection equipment for nut product yield detection uses a conveyor belt to transport the nuts, the nut products are prone to deviation during the transportation process, which will reduce the efficiency of nut product yield detection. In addition, due to the obstruction of the conveyor belt, it is also difficult to perform visual inspection on the bottom of the nut product, making the nut product yield detection not comprehensive enough. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a visual inspection device for inspecting the yield rate of nut products.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] Visual inspection equipment for nut product yield inspection, including a transparent conveyor belt installed on a U-shaped frame, a nut double-sided visual inspection mechanism, an adjustable limit anti-deviation mechanism and a nut sorting mechanism;

[0007] The nut double-sided visual inspection mechanism includes an L-shaped fixing rod fixedly connected to the top outer wall of the U-shaped rack, an upper light source and an upper industrial camera fixedly installed in sequence on the lower side wall of the top of the L-shaped fixing rod, a connecting rod fixedly connected to the lower inner wall of the front side of the U-shaped rack, and a lower light source and a lower industrial camera fixedly installed in sequence on the top outer wall of the connecting rod.

[0008] Preferably, the nut sorting mechanism includes an L-shaped support frame fixedly connected to the top outer wall of the U-shaped frame, an electric push rod 1 fixedly installed on the top outer wall of the L-shaped support frame, a material blocking plate fixedly connected to the telescopic end of the electric push rod 1, an electric push rod 2 fixedly connected to the rear outer wall of the U-shaped frame, and a push plate fixedly connected to the telescopic end of the electric push rod 2.

[0009] Preferably, the nut sorting mechanism further comprises a defective product discharge port fixedly connected to the front outer wall of the U-shaped frame and a good product push port fixedly connected to the outer wall of one side of the U-shaped frame.

[0010] Preferably, the adjustable limit anti-deviation mechanism includes two symmetrically distributed adjustable limit anti-deviation components, and the two adjustable limit anti-deviation components each include two movable rods movably inserted in sequence on one side of the U-shaped frame, the same limit plate fixedly connected to the outer wall of one end of the two movable rods, the same connecting rod fixedly connected to the outer wall of the other end of the two movable rods, and an electric push rod fixedly installed on the front outer wall of the U-shaped frame.

[0011] Preferably, the telescopic ends of the two electric push rods three are fixedly connected to the two connecting rods respectively, and the two electric push rods three are connected to the same control switch through the same wire.

[0012] Preferably, an image processing industrial controller is fixedly mounted on the front outer wall of the U-shaped frame.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model is provided with a double-sided visual inspection mechanism for nuts, which can visually inspect the top and bottom sides of nuts conveyed on a transparent conveyor belt through an upper industrial camera and a lower industrial camera, thereby improving the comprehensiveness of the nut product yield inspection;

[0015] 2. The utility model is provided with a nut sorting mechanism, which is convenient for sorting nuts after visual inspection, and is conducive to automatically removing defective nuts;

[0016] 3. The utility model is provided with an adjustable limiting and anti-deviation mechanism, which can limit the nut products conveyed on the surface of the transparent conveyor belt through two limiting plates, and can prevent the nut products from deviating during the conveying process, which is beneficial to improving the efficiency of nut product yield detection, and the two limiting plates are controlled to move away from or close to each other through the telescopic effect of the three telescopic ends of the two electric push rods, which facilitates the flexible adjustment of the limiting distance between the two limiting plates, and can adapt to the limiting and anti-deviation use of nuts of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 It is a three-dimensional exploded structural schematic diagram of the double-sided visual inspection mechanism for nuts in the utility model;

[0020] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0021] In the figure: 1. U-shaped frame; 2. Transparent conveyor belt; 3. L-shaped fixing rod; 4. Upper light source; 5. Upper industrial camera; 6. Connecting rod; 7. Lower light source; 8. Lower industrial camera; 9. Image processing industrial controller; 10. L-shaped support frame; 11. Electric push rod one; 12. Baffle plate; 13. Electric push rod two; 14. Push plate; 15. Discharge port for defective products; 16. Discharge port for good products; 17. Movable rod; 18. Limit plate; 19. Connecting rod; 20. Electric push rod three. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Embodiment 1

[0024] Reference Figure 1-3 , a visual inspection device for nut product yield inspection, comprising a transparent conveyor belt 2 installed on a U-shaped frame 1, a nut double-sided visual inspection mechanism and a nut sorting mechanism;

[0025] In this embodiment, the nut double-sided visual inspection mechanism includes an L-shaped fixed rod 3 fixedly connected to the top outer wall of the U-shaped frame 1, an upper light source 4 and an upper industrial camera 5 fixedly installed on the top lower side wall of the L-shaped fixed rod 3 in sequence, a connecting rod 6 fixedly connected to the front lower inner wall of the U-shaped frame 1, and a lower light source 7 and a lower industrial camera 8 fixedly installed on the top outer wall of the connecting rod 6 in sequence. Through the cooperation of the upper light source 4 and the lower light source 7, a good light field of view can be provided to the upper industrial camera 5 and the lower industrial camera 8;

[0026] In this embodiment, the nut sorting mechanism includes an L-shaped support frame 10 fixedly connected to the top outer wall of the U-shaped frame 1, an electric push rod 11 fixedly installed on the top outer wall of the L-shaped support frame 10, a material blocking plate 12 fixedly connected to the telescopic end of the electric push rod 11, an electric push rod 2 13 fixedly connected to the rear outer wall of the U-shaped frame 1, a push plate 14 fixedly connected to the telescopic end of the electric push rod 2 13, a defective product discharge port 15 fixedly connected to the front outer wall of the U-shaped frame 1, and a good product push port 16 fixedly connected to the outer wall of one side of the U-shaped frame 1;

[0027] Furthermore, an image processing industrial controller 9 is fixedly installed on the front outer wall of the U-shaped frame 1, and the upper industrial camera 5, the lower industrial camera 8, the electric push rod 1 11 and the electric push rod 2 13 are all electrically connected to the image processing industrial controller 9;

[0028] In the specific implementation of this embodiment: first, the upper industrial camera 5 and the lower industrial camera 8 can be used to visually inspect the top and bottom surfaces of the nuts conveyed on the transparent conveyor belt 2, thereby improving the comprehensiveness of the nut product yield inspection;

[0029] Secondly, the upper industrial camera 5 and the lower industrial camera 8 will transmit the nut image information that has undergone visual inspection to the image processing industrial controller 9, which will process and analyze it to facilitate the determination of whether the nut is a good product. When the nut is detected to be a good product, the nut will automatically be rejected from the good product discharge port 16. When the nut is detected to be a defective product, the electric push rod 11 will drive the baffle plate 12 to move downward to block the nut, and then the electric push rod 2 13 will drive the push plate 14 forward to push the blocked nut to the defective product discharge port 15 for discharge. This makes it easy to sort the nuts after the visual inspection is completed, and is beneficial for automatically removing defective nuts.

[0030] Embodiment 2

[0031] Reference Figure 1 and Figure 4 In this embodiment, the visual inspection device for nut product yield detection further includes an adjustable position limiting anti-deviation mechanism, and the adjustable position limiting anti-deviation mechanism includes two symmetrically distributed adjustable position limiting anti-deviation components;

[0032] Further, the two adjustable limit anti-bias components each include two movable rods 17 movably inserted in sequence on one side of the U-shaped frame 1, a same limit plate 18 fixedly connected to the outer wall of one end of the two movable rods 17, a same connecting rod 19 fixedly connected to the outer wall of the other end of the two movable rods 17, and an electric push rod 20 fixedly installed on the outer wall of the front side of the U-shaped frame 1;

[0033] Furthermore, the telescopic ends of the two electric push rods 3 20 are respectively fixedly connected to the two connecting rods 19, and the two electric push rods 3 20 are connected to the same control switch through the same wire;

[0034] During the specific implementation of this embodiment: the two limit plates 18 can be used to limit the nut products conveyed on the surface of the transparent conveyor belt 2, which can prevent the nut products from deviating during the conveying process, thereby helping to improve the efficiency of nut product yield detection, and the two limit plates 18 can be controlled to move away from or towards each other through the telescopic effect of the telescopic ends of the two electric push rods 20, so that the limit spacing between the two limit plates 18 can be flexibly adjusted, which can adapt to the use of limit and anti-deviation of nuts of different specifications.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A visual inspection device for detecting the yield of nut products, comprising a transparent conveyor belt (2) mounted on a U-shaped frame (1), characterized in that: It also includes a double-sided visual inspection mechanism for nuts, an adjustable limit anti-deviation mechanism, and a nut sorting mechanism; The nut double-sided visual inspection mechanism comprises an L-shaped fixing rod (3) fixedly connected to the top outer wall of the U-shaped frame (1), an upper light source (4) and an upper industrial camera (5) fixedly mounted on the top lower side wall of the L-shaped fixing rod (3) in sequence, a connecting rod (6) fixedly connected to the front lower inner wall of the U-shaped frame (1), and a lower light source (7) and a lower industrial camera (8) fixedly mounted on the top outer wall of the connecting rod (6) in sequence.

2. The visual inspection equipment for nut product yield inspection according to claim 1, characterized in that: The nut sorting mechanism comprises an L-shaped support frame (10) fixedly connected to the top outer wall of the U-shaped frame (1), an electric push rod (11) fixedly installed on the top outer wall of the L-shaped support frame (10), a material blocking plate (12) fixedly connected to the telescopic end of the electric push rod (11), an electric push rod (13) fixedly connected to the rear outer wall of the U-shaped frame (1), and a material pushing plate (14) fixedly connected to the telescopic end of the electric push rod (13).

3. The visual inspection device for nut product yield inspection according to claim 1, characterized in that: The nut sorting mechanism further comprises a defective product discharge port (15) fixedly connected to the front outer wall of the U-shaped frame (1) and a good product push port (16) fixedly connected to the outer wall of one side of the U-shaped frame (1).

4. The visual inspection device for nut product yield inspection according to claim 1, characterized in that: The adjustable position-limiting anti-deviation mechanism comprises two symmetrically distributed adjustable position-limiting anti-deviation components, and the two adjustable position-limiting anti-deviation components each comprise two movable rods (17) movably inserted in sequence on one side of the U-shaped frame (1), a same position-limiting plate (18) fixedly connected to the outer wall of one end of the two movable rods (17), a same connecting rod (19) fixedly connected to the outer wall of the other end of the two movable rods (17), and an electric push rod (20) fixedly installed on the outer wall of the front side of the U-shaped frame (1).

5. The visual inspection device for nut product yield inspection according to claim 4, characterized in that: The telescopic ends of the two electric push rods (20) are respectively fixedly connected to the two connecting rods (19), and the two electric push rods (20) are connected to the same control switch through the same wire.

6. The visual inspection device for nut product yield inspection according to claim 1, characterized in that: An image processing industrial controller (9) is fixedly mounted on the front outer wall of the U-shaped frame (1).