Die machining cooling device
By using the combination technology of water-cooled pipe and atomization nozzle in the mold processing cooling device, automatic cooling of the upper and lower dies is achieved, solving the problem of uneven cooling effects in the prior art, and improving the service life of the mold and the quality of stamping parts.
Patent Information
- Application Number
- CN202422093175.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing mold processing and cooling device is difficult to achieve uniform cooling on molds without waterways, resulting in poor cooling effect and affecting the quality of stamping parts and mold life.
A mold processing and cooling device is designed, using a combination of water-cooled pipes and atomization nozzles to cool the upper and lower molds through an automated water-cooled pipe system, and the molds are sprayed and cooled through an adjustable atomization nozzle.
Automatic cooling of upper and lower dies is achieved, uniformity and efficiency of cooling effects are improved, the service life of the mold is extended, and the quality of stamping parts is improved.
Smart Images

Figure CN222944330U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mold processing cooling, in particular to a mold processing cooling device. Background Art
[0002] Mold processing plays a vital role in industrial production. It is used in the production and manufacturing processes such as forming, die casting, and injection molding to produce molds with specific shapes and sizes. The basic structure of the mold is usually a group of upper and lower molds. The injection mold is to fill the mold with resin material, and then open the mold to take out the molded resin product; the stamping mold is to place the steel plate between the upper and lower molds, and the material is formed under the action of the press. When the press is opened, the workpiece determined by the mold shape will be obtained or the corresponding waste will be removed.
[0003] In order to shorten the molding cycle, ensure product quality, avoid downtime, prevent mold adhesion, increase mold life and effectively control temperature during mold processing, the mold needs to be cooled to improve overall production efficiency and product quality.
[0004] Existing mold processing cooling devices usually use water cooling pipes to connect with the water channels of the molds, but not all molds are designed with water channels. In molds without water channels, manual spraying of coolant or release agent is generally used to cool the molds, which not only adds unnecessary processes, but also causes uneven cooling effects due to the instability of human operation, thereby affecting the quality of stamping parts and the service life of the molds. Utility Model Content
[0005] The utility model aims to provide a mold processing cooling device which can cool an upper mold and a lower mold during use.
[0006] The mold processing cooling device comprises a bottom plate for mounting the lower mold, a top plate for mounting the upper mold and capable of moving up and down is horizontally arranged above the bottom plate, an upper mounting plate is fixed to the bottom of the top plate, a first water cooling pipe is installed between the top plate and the upper mounting plate, an atomizing nozzle capable of moving forward and backward is installed at the center position of the bottom of the upper mounting plate, and the atomizing nozzle is connected to a connecting block;
[0007] The connecting block includes a clamping block for clamping the atomizing nozzle, the upper end of the clamping block is hinged with a connecting seat, the lower end is provided with a clamping slot for clamping the atomizing nozzle, and can swing forward and backward; a longitudinal first sliding slot is provided at the bottom of the upper mounting plate corresponding to the connecting seat, and the connecting seat and the first sliding slot are connected in a forward and backward sliding cooperation manner;
[0008] A plurality of upper die fastening components for fixing the circumference of the upper die are installed at the bottom of the upper mounting plate, the inner area of the plurality of upper die fastening components is the upper die fastening area, a second slide groove is provided at the bottom of the upper mounting plate, and the upper die fastening component can slide in the inner and outer directions, and the upper die fastening component is connected to the second slide groove in an inner and outer sliding fit;
[0009] A lower mounting plate is fixed on the bottom plate, a second water-cooling tube is installed between the bottom plate and the lower mounting plate, a plurality of lower die fastening assemblies for fixing the circumference of the lower die are installed on the top of the lower mounting plate, the inner area of the plurality of lower die fastening assemblies is the lower die fastening area, a third slide groove is provided on the top of the lower mounting plate, and the lower die fastening assembly can slide in the inward and outward directions, and the lower die fastening assembly is connected to the second slide groove in an inward and outward sliding fit.
[0010] The upper mold refers to the upper mold, and the lower mold refers to the lower mold; the first water-cooling pipe is used to cool the upper mounting plate and the top plate, and then cool the upper mold fixed on the bottom of the upper mounting plate; the second water-cooling pipe is used to cool the bottom plate and the lower mounting plate, and then cool the lower mold fixed on the lower mounting plate; thereby realizing automatic cooling of the upper and lower molds; the connecting seat that can slide back and forth along the first slide groove can adjust the spray distance of the atomizing nozzle, and the horizontally rotating block can adjust the spray angle of the atomizing nozzle; the upper mold fastening assembly slides inward and outward along the second slide groove, and the lower mold fastening assembly slides inward and outward along the third slide groove to adapt to the fastening of upper and lower molds of different sizes.
[0011] Furthermore, a first groove is opened on the upper mounting plate corresponding to the first water-cooling tube, and a second groove is opened on the top plate corresponding to the first water-cooling tube. The first groove and the second groove together constitute an internal space enclosing the first water-cooling tube.
[0012] The first water-cooling pipe is installed inside the upper mounting plate and the top plate through the first groove and the second groove, and the cooling effect is good.
[0013] Furthermore, a third groove is opened on the lower mounting plate corresponding to the second water-cooling pipe, and a fourth groove is opened on the bottom plate corresponding to the second water-cooling pipe. The third groove and the fourth groove together constitute an internal space enclosing the second water-cooling pipe.
[0014] The second water cooling pipe is installed inside the lower mounting plate and the bottom plate through the third groove and the fourth groove, and the cooling effect is good.
[0015] Furthermore, the first water-cooling tube and the second water-cooling tube are both arranged in a serpentine distribution.
[0016] The first water-cooling tube and the second water-cooling tube distributed in a serpentine shape have a large internal distribution area and a good cooling effect.
[0017] Furthermore, the upper die fastening assembly includes a first pressing plate, and the first pressing plate is connected to the second sliding groove in a sliding fit through a first bolt;
[0018] The lower die fastening assembly comprises a second pressing plate, and the second pressing plate is connected to the third sliding groove in a sliding fit via a second bolt.
[0019] The inner sides of the first pressing plate and the second pressing plate are pressed on the corresponding mold, and the first pressing plate is slidable inwards and outwards by the first bolt, and the second pressing plate is slidable inwards and outwards by the second bolt; specifically, the head end of the first bolt is installed in the second slide groove and is connected with the second slide groove in a sliding fit, and the screw rod of the first bolt independently passes through the first pressing plate and is locked by a nut, so as to facilitate the adjustment of the distance between the first pressing plate and the upper mounting plate, and adapt to the fastening of upper molds with different thicknesses; the head end of the second bolt is installed in the third slide groove and is connected with the third slide groove in a sliding fit, and the screw rod of the second bolt independently passes through the second pressing plate and is locked by a nut, so as to facilitate the adjustment of the distance between the second pressing plate and the lower mounting plate, and adapt to the fastening of lower molds with different thicknesses.
[0020] Furthermore, the first bolt and the second bolt are both T-bolts.
[0021] The T-bolt is used as the first bolt, which is convenient for sliding connection with the second slide groove; the T-bolt is used as the second bolt, which is convenient for sliding connection with the third slide groove.
[0022] Furthermore, the number of the first pressing plates and the number of the second pressing plates are four and they are distributed in a rectangular shape.
[0023] In actual use, the number and distribution of the first pressing plate and the second pressing plate need to be adjusted accordingly according to the shapes and sizes of the upper and lower molds to ensure that the first pressing plate can fix the upper mold and the second pressing plate can fix the lower mold.
[0024] Furthermore, the clamping block is hinged to the connecting seat via a pivot;
[0025] A sliding block is hinged on the top of the connecting seat, and the sliding block is connected to the first sliding groove in a sliding fit.
[0026] The clamping block is hinged to the connecting seat through a pivot, so that the clamping block can be rotated to a desired angle; the sliding block slides forward and backward along the first sliding groove, driving the atomizing nozzle to move forward and backward, thereby realizing the front and rear position adjustment of the atomizing nozzle.
[0027] Furthermore, guide pillars are vertically fixed at the four corners of the lower mounting plate, and the upper mounting plate and the top plate are sleeved on the guide pillars through guide sleeves.
[0028] The upper mounting plate and the top plate are mounted on the guide pillars through guide sleeves, so that the lifting device installed above the top plate can guide the upper mounting plate and the top plate during the lifting process. The guide sleeves reduce the friction between the upper mounting plate and the top plate and the guide pillars, thereby reducing wear.
[0029] Furthermore, the liquid inlet end of the atomizing nozzle is connected with a quick-connect connector;
[0030] The upper mounting plate and the top plate are both provided with through holes communicating with each other from top to bottom at the center of the upper mold fastening area.
[0031] The quick-connect connector is convenient and quick to connect to the corresponding liquid pipeline; the through hole allows the mold handle of the upper mold to pass through.
[0032] Compared with the prior art, the utility model has the following beneficial effects:
[0033] The first water-cooling pipe is used to cool the upper mounting plate and the top plate, and then cool down the upper mold fixed on the bottom of the upper mounting plate; the second water-cooling pipe is used to cool the bottom plate and the lower mounting plate, and then cool down the lower mold fixed on the lower mounting plate; thereby realizing automatic cooling of the upper and lower molds; the connecting seat that can slide back and forth along the first slide groove can adjust the spray distance of the atomizing nozzle, and the horizontal rotation of the rotating block can adjust the spray angle of the atomizing nozzle; the upper mold fastening assembly slides inward and outward along the second slide groove, and the lower mold fastening assembly slides inward and outward along the third slide groove to adapt to the fastening of upper and lower molds of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the main structure of a mold processing cooling device;
[0035] Figure 2 It is a front view structural schematic diagram of a mold processing cooling device;
[0036] Figure 3 for Figure 2 The schematic diagram of the structure after the first water cooling tube is removed after sectioning along the AA line;
[0037] Figure 4 for Figure 2 The schematic diagram of the structure after the first water cooling tube is removed after sectioning along line BB;
[0038] Figure 5 for Figure 2 The schematic diagram of the structure after the second water cooling tube is removed after sectioning along the CC line;
[0039] Figure 6 for Figure 1 A schematic diagram of the structure of the middle connecting block viewed from above;
[0040] Figure 7 for Figure 6 Schematic diagram of the cross-sectional structure along the DD line;
[0041] Figure 8 It is a three-dimensional structural schematic diagram of a mold processing cooling device;
[0042] Fig. 9 It is a schematic diagram of a partial cross-section structure of a mold processing cooling device when in use;
[0043] Fig.10 This is a schematic diagram of the exploded structure of a mold processing cooling device.
[0044] The names of the components in the figure are: 1. Top plate; 2. Upper mounting plate; 3. First water-cooling tube; 4. Atomizing nozzle; 5. Connecting block; 5.1. Slider; 5.2. Connecting seat; 5.3. Pivot; 5.4. Block; 6. First bolt; 7. First pressure plate; 8. Second bolt; 9. Second pressure plate; 10. Second water-cooling tube; 11. Bottom plate; 12. Lower mounting plate; 13. Guide column; 14. Guide sleeve; 15. First groove; 16. Through hole; 17. First slide groove; 18. Second slide groove; 19. Second groove; 20. Third groove; 21. Third slide groove; 22. Quick connector; 23. Fourth groove. DETAILED DESCRIPTION
[0045] The present invention is further described below through specific embodiments in conjunction with the accompanying drawings, but is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present design scheme.
[0046] Example
[0047] This embodiment uses the following materials:
[0048] 1. Prepare some high-strength and light-weight materials such as stainless steel, and use stamping and cutting methods to make the top plate 1, the upper mounting plate 2, the connecting block 5, the bottom plate 11 and the lower mounting plate 12;
[0049] 2. Prepare four guide posts 13 and four guide sleeves 14 that cooperate with each other;
[0050] 3. Prepare two sections of copper tubes for making the first water-cooling tube 3 and the second water-cooling tube 10;
[0051] 4. Prepare eight pressing plates, one for the first pressing plate 7 and the other for the second pressing plate 9;
[0052] 5. Prepare eight T-bolts, one for the first bolt 6 and the other for the second bolt 8;
[0053] 6. Prepare an atomizing nozzle 4; the atomizing nozzle 4 is a known technology, and is mainly composed of a nozzle body, a liquid inlet, a compressed air inlet and an adjusting end cap;
[0054] 7. Prepare five quick-connect connectors 22; the quick-connect connector 22 is a known technology, and is mainly composed of a locking tube, an inner shrink tube and a rubber sealing ring.
[0055] The above materials are assembled as follows:
[0056] Step 1: Production
[0057] Make 2 upper mounting plates;
[0058] like Figure 1 , Figure 2 and Figure 3 As shown, the main body of the upper mounting plate 2 is a rectangular plate; Figure 1 As shown, the upper mounting plate 2 is provided with Figure 3 The second slide groove 18 of the "X"-shaped structure shown has a cross-section of an inverted "convex"-shaped structure; a through hole 16 that is connected vertically is opened at the center of the upper mounting plate 2 for inserting the mold handle; a first slide groove 17 that penetrates the through hole 16 is longitudinally opened at the center of the upper mounting plate 2, and the first slide groove 17 is located between the through hole 16 and the rear end, and the cross-section of the first slide groove 17 is an inverted "convex"-shaped structure; through holes that are connected vertically and used to insert the guide sleeve 14 are opened at the four corners of the upper mounting plate 2; a first groove 15 that surrounds the first slide groove 17 and the second slide groove 18 and is serpentinely distributed is opened on the top surface of the upper mounting plate 2, and the cross-section of the first groove 15 is a semicircular structure; the first groove 15 is provided with openings on the left and right sides of the first slide groove 17.
[0059] Make a top plate;
[0060] like Figure 1 , Figure 2 , Figure 4 and Fig.10 As shown, the structure of the top plate 1 is consistent with that of the upper mounting plate 2 , but the first slide groove 17 and the second slide groove 18 are not provided. The bottom of the top plate 1 is provided with a second groove 19 which together with the first groove 15 encloses the first water cooling tube 3 .
[0061] Make a lower mounting plate 12;
[0062] like Figure 1 , Figure 2 , Figure 5 and Fig.10 As shown, the main structure of the lower mounting plate 12 is consistent with that of the upper mounting plate 2, but the first sliding groove 17 is not provided, and the through holes at the four corners of the top surface of the lower mounting plate 12 are used to pass the guide pillars 13.
[0063] Make a bottom plate 11;
[0064] like Figure 1 , Figure 4 , Fig.10 As shown, the main structure of the bottom plate 11 is consistent with that of the top plate 1 , and is provided with a fourth groove 23 for installing the second water-cooling pipe 10 , and through holes are provided at the four corners of the top surface for installing the guide pillars 13 .
[0065] Make a connecting block 5;
[0066] A slider 5.1 is made, which is connected to the first slide groove 17 in a sliding fit. The bottom of the slider 5.1 is hinged to the connection seat 5.2 through a pivot 5.3. The connection seat 5.2 can swing left and right. The connection seat 5.2 is a "concave" shaped structure with the opening facing downward; the inner wall of the connection seat 5.2 is hinged to a card block 5.4 through a pivot 5.3. The main body of the card block 5.4 is a square block. The upper end of the card block 5.4 is hinged in the connection seat 5.2 through the pivot 5.3, and the lower end can swing in the front and rear directions. A "C" shaped card slot is provided to facilitate the card installation of the atomizing nozzle 4. The specific structure of the connection block 5 is as follows Figure 6 and Figure 7 shown.
[0067] Make a first water cooling tube 3; Figure 3 As shown, the first water-cooling tube 3 is bent according to the shape of the first groove 15 .
[0068] Make a second water cooling tube 10; Fig.10 As shown, the second water-cooling tube 10 has the same structure as the first water-cooling tube 3 and is bent according to the shape of the third groove 20 .
[0069] Step 2: Assembly
[0070] like Figure 1 As shown, the upper mounting plate 2 is placed horizontally, the first water cooling tube 3 is placed between the first groove 15 and the second groove 19, the top plate 1 is fixed on the top surface of the upper mounting plate 2, and the first groove 15 and the second groove 19 are aligned; Figure 3 and Figure 4 As shown, the guide sleeve 14 is installed through the through holes at the four corners of the upper mounting plate 2 and the top plate 1;
[0071] like Figure 1 As shown, the lower mounting plate 12 is placed horizontally, the second water-cooling tube 10 is placed in the third groove 20, the bottom surface of the lower mounting plate 12 is fixed to the bottom plate 11, the third groove 20 and the fourth groove 23 are aligned up and down, the guide column 13 is installed in the through holes at the four corners of the bottom plate 11 and the lower mounting plate 12, and the guide sleeve 14 is sleeved on the guide column 13;
[0072] like Figure 3As shown, the head of the first bolt 6 is installed in the second slide groove 18, and the two are in sliding cooperation. The first pressing plate 7 is mounted on the screw rod of the first bolt 6 and is limited by a nut; the slider 5.1 is installed in the first slide groove 17, and the slider 5.1 slides forward and backward along the first slide groove 17;
[0073] like Figure 5 As shown, the head of the second bolt 8 is installed in the third slide groove 21, and the two are slidably matched. The second pressing plate 9 is sleeved on the screw rod of the second bolt 8 and is limited by a nut;
[0074] like Figure 1 As shown, the atomizing nozzle 4 is mounted in the slot of the card block 5.4; Figure 8 As shown, quick-connect connectors 22 are installed at the inlet and outlet of the first water-cooling pipe 3, the second water-cooling pipe 10 and the inlet of the atomizing nozzle 4;
[0075] Instructions for use are as follows:
[0076] When using, Figure 8 and Fig. 9 As shown, the upper die is fixed to the bottom surface of the upper mounting plate 2 by the first bolt 6 and the first pressing plate 7, and the lower die is fixed to the top surface of the lower mounting plate 12 by the second bolt 8 and the second pressing plate 9; the coolant is connected to the quick-connect connector 22 of the first water-cooling tube 3 and the second water-cooling tube 10, and the stamping and stretching oil or the release agent is connected to the quick-connect connector 22 of the atomizing nozzle 4; the mold processing cooling device is installed on the stamping machine, and the stamping machine is used to stamp the mold.
[0077] The first water-cooling pipe 3 cools the upper mold, and the second water-cooling pipe 10 cools the lower mold; when the mold is opened, the atomizing nozzle 4 sprays the molding surfaces of the upper mold and the lower mold, and the atomizing nozzle 4 rotates along the connecting seat 5.2 through the clamping block 5.4 to adjust the angle in the front and rear directions. The connecting seat 5.2 is hinged with the slider 5.1, and the atomizing nozzle 4 can be rotated in the horizontal direction to adjust the angle in the horizontal direction.
[0078] The above solution solves the problem that there is no water channel on the mold and manual cooling is required. By laying the water channel, the coolant can be evenly distributed and effectively cooled, avoiding differences in cooling effects caused by uneven manual operation, thereby ensuring the stability of the stamping process and product quality.
Claims
1. A mold processing cooling device, comprising a bottom plate (11) for mounting a lower mold, a top plate (1) for mounting an upper mold and capable of moving up and down being horizontally arranged above the bottom plate (11), characterized in that: An upper mounting plate (2) is fixed to the bottom of the top plate (1), a first water cooling pipe (3) is installed between the top plate (1) and the upper mounting plate (2), an atomizing nozzle (4) that can move forward and backward is installed at the center of the bottom of the upper mounting plate (2), and the atomizing nozzle (4) is connected to a connecting block (5); The connecting block (5) comprises a clamping block (5.4) for clamping the atomizing nozzle (4); the upper end of the clamping block (5.4) is hingedly connected to a connecting seat (5.2); the lower end of the clamping block (5.4) is provided with a clamping groove for clamping the atomizing nozzle (4), and the clamping block (5.4) can swing forward and backward; a longitudinal first sliding groove (17) is provided at the bottom of the upper mounting plate (2) corresponding to the connecting seat (5.2); the connecting seat (5.2) and the first sliding groove (17) are connected in a forward and backward sliding manner; A plurality of upper die fastening components for fixing the circumference of the upper die are mounted on the bottom of the upper mounting plate (2); the inner area of the plurality of upper die fastening components is the upper die fastening area; a second slide groove (18) is provided at the bottom of the upper mounting plate (2) so that the upper die fastening component can slide in an inward and outward direction; the upper die fastening component and the second slide groove (18) are connected in an inward and outward sliding manner; A lower mounting plate (12) is fixed on the bottom plate (11), a second water cooling tube (10) is installed between the bottom plate (11) and the lower mounting plate (12), a plurality of lower die fastening assemblies for fixing the circumference of the lower die are installed on the top of the lower mounting plate (12), the inner area of the plurality of lower die fastening assemblies is the lower die fastening area, a third slide groove (21) is provided on the top of the lower mounting plate (12) so that the lower die fastening assembly can slide in the inner and outer directions, and the lower die fastening assembly is connected to the second slide groove (18) in an inner and outer sliding fit.
2. The mold processing cooling device according to claim 1, characterized in that: A first groove (15) is provided on the upper mounting plate (2) corresponding to the first water cooling tube (3), and a second groove (19) is provided on the top plate (1) corresponding to the first water cooling tube (3); the first groove (15) and the second groove (19) together constitute an internal space enclosing the first water cooling tube (3).
3. The mold processing cooling device according to claim 1, characterized in that: A third groove (20) is provided on the lower mounting plate (12) corresponding to the second water cooling tube (10), and a fourth groove (23) is provided on the bottom plate (11) corresponding to the second water cooling tube (10); the third groove (20) and the fourth groove (23) together constitute an internal space enclosing the second water cooling tube (10).
4. The mold processing cooling device according to claim 2 or 3, characterized in that: The first water cooling tube (3) and the second water cooling tube (10) are both arranged in a serpentine distribution.
5. The mold processing cooling device according to claim 4, characterized in that: The upper die fastening assembly comprises a first pressing plate (7), the first pressing plate (7) being connected to the second sliding groove (18) in a sliding fit via a first bolt (6); The lower die fastening assembly comprises a second pressing plate (9), and the second pressing plate (9) is connected to the third sliding groove (21) in a sliding fit via a second bolt (8).
6. The mold processing cooling device according to claim 5, characterized in that: The first bolt (6) and the second bolt (8) are both T-shaped bolts.
7. The mold processing cooling device according to claim 6, characterized in that: There are four of each of the first pressing plates (7) and the second pressing plates (9), and they are distributed in a rectangular shape.
8. The mold processing cooling device according to claim 7, characterized in that: The clamping block (5.4) is hingedly connected to the connecting seat (5.2) via a pivot (5.3); A sliding block (5.1) is hingedly connected to the top of the connecting seat (5.2), and the sliding block (5.1) is connected to the first sliding groove (17) in a sliding fit.
9. The mold processing cooling device according to claim 8, characterized in that: Guide pillars (13) are vertically fixed at the four corners of the lower mounting plate (12), and the upper mounting plate (2) and the top plate (1) are sleeved on the guide pillars (13) via guide sleeves (14).
10. The mold processing cooling device according to claim 9, characterized in that: The liquid inlet end of the atomizing nozzle (4) is connected to a quick-connect connector (22); A through hole (16) communicating from top to bottom is provided at the center of the upper mold fastening area corresponding to the upper mold on the upper mounting plate (2) and the top plate (1).