Automobile sheet forming hydraulic machine
By designing limit units in the hydraulic press, using components such as slide chutes, L-shaped plates, bidirectional screws and rollers, the precise limit of the thin plate is achieved, which solves the problem of misalignment of thin plates caused by the lack of limiting function of existing hydraulic presses, and improves molding accuracy and production efficiency.
Patent Information
- Application Number
- CN202422106318.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing hydraulic press lacks the limiting function, which causes workers to be unable to accurately place the thin plate on the mold when placing the thin plate, causing the shape of the thin plate to be misaligned after the hydraulic pressure, and thus resulting in unqualified products.
An automobile sheet forming hydraulic press is designed, including a hydraulic unit and a limiting unit. The hydraulic unit includes a base plate, a support rod, a hydraulic cylinder and an upper and lower pressure plate. The limiting unit realizes limiting and adjustment of the thin plate through components such as slide grooves, L-shaped plates, bidirectional screws, rollers and limit plates.
Through the design of the limiting unit, the thin plate can be accurately positioned directly above the lower plate to avoid misalignment of the thin plate, ensure that the shape and size of the thin plate after hydraulic meet the requirements, reduce the generation of unqualified products, and improve production efficiency.
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Figure CN222944346U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic presses, in particular to an automobile thin plate forming hydraulic press. Background Art
[0002] Automotive sheet refers to the thin steel plate used in automobile manufacturing. It has the characteristics of thin thickness, high strength and good corrosion resistance. It is widely used in the field of automobile manufacturing. Automotive sheet has good toughness and weldability, which can not only ensure the overall structure of the car body is firm, safe and reliable, but also realize lightweight and efficient automobile manufacturing. Automotive sheet generates high pressure through the hydraulic system and acts on the mold to press the metal sheet into the required shape under the shape of the mold. The hydraulic press has high forming accuracy and strong forming ability, and can process thin plates of different sizes and shapes to meet the complex needs of the automotive industry for body parts.
[0003] Usually, a hydraulic press presses a steel plate through a mold so that the thin plate can be shaped into the shape required for an automobile thin plate at one time. When in use, a worker is required to place the thin plate on the mold for pressing. The existing hydraulic press lacks a limiting function, so that when the worker places the thin plate, some thin plates cannot be accurately placed on the mold, which causes the shape of the thin plate after hydraulic pressure to be misplaced, and further causes the shape and size of the hydraulically pressurized thin plate to be inconsistent, thereby producing defective products, which not only wastes raw materials but also delays the production and processing cycle. Therefore, a hydraulic press for automobile thin plate forming is proposed. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] In view of the above problems existing in the existing automobile thin plate forming hydraulic press, the present utility model is proposed.
[0006] Therefore, the purpose of the utility model is to provide a hydraulic press for automobile thin plate forming, which is suitable for solving the problem that the existing hydraulic press lacks a limiting function, so that some thin plates cannot be accurately positioned on the mold, which causes the shape of the thin plates after hydraulic pressure to be misplaced, which not only wastes raw materials but also delays the production and processing cycle.
[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a hydraulic press for forming automobile thin plates, comprising:
[0008] A hydraulic unit, comprising a bottom plate and a plurality of support rods fixedly connected to the top of the bottom plate, the tops of the plurality of support rods being fixedly connected to a support plate, a hydraulic cylinder being fixedly installed on the top of the support plate, a piston rod of the hydraulic cylinder penetrating downwardly through the support plate and fixedly connected to an upper pressure plate, and a lower pressure plate being fixedly connected to the top of the bottom plate;
[0009] The limiting unit includes a slide groove opened on the side of the bottom plate, two L-shaped plates are slidably arranged on the inner side of the slide groove, a fixed plate is fixedly connected to the side of the bottom plate, a bidirectional screw rod is rotatably connected to the side of the fixed plate, a symmetrical L-shaped plate is threadedly connected to the bidirectional screw rod, a plurality of rollers are rotatably connected to the top of the L-shaped plate, a concave plate is fixedly installed on the top of the bottom plate, an adjusting rod is threadedly connected to the concave plate, the adjusting rod passes through the concave plate and is rotatably connected to the limiting plate, and the bottom of the limiting plate fits the concave surface of the concave plate.
[0010] As a preferred solution of the automobile thin plate forming hydraulic press described in the utility model, a limiting groove is opened on the top of the bottom plate, a spring is fixedly connected to the inner wall of the limiting groove, and a T-plate is fixedly connected to the end of the spring.
[0011] As a preferred solution of the automobile thin plate forming hydraulic press described in the utility model, a rotating plate is movably inserted into the top of the T-shaped plate, and a handle is fixedly connected to the top of the rotating plate.
[0012] As a preferred solution of the automobile thin plate forming hydraulic press described in the utility model, wherein: the bottom of the rotating plate is rotatably connected to a plurality of rollers, and the portion of the rotating plate connected to the rollers is of telescopic design.
[0013] As a preferred solution of the automobile thin plate forming hydraulic press described in the utility model, wherein: the limit plate is of L-shaped design, and a sponge pad is fixedly connected to the inner wall of the limit plate.
[0014] As a preferred solution of the automobile thin-plate forming hydraulic press described in the utility model, the rotating plate is composed of a straight rod and a telescopic horizontal plate, the rotating plate is vertically parallel to the T-plate, the side surface of the straight rod is provided with a torsion spring, and the two ends of the torsion spring are respectively fixedly connected to the opposite surfaces of the telescopic horizontal plate and the T-plate.
[0015] The beneficial effects of the utility model are as follows: the two sides of the thin plate can be limited by the rollers of the two L-shaped plates, the interval between the two L-shaped plates can be adjusted by rotating the bidirectional screw rod to adapt to thin plates of different sizes, and the side edges of the thin plate can be limited by the limiting plate, so that the thin plate can be accurately positioned above the lower pressing plate, and then the upper pressing plate can accurately press the thin plate to avoid the production of defective products due to misplacement of the thin plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:
[0017] Figure 1 This is a schematic diagram of the overall structure of the automobile sheet metal forming hydraulic press proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the limit unit proposed in the utility model;
[0019] Figure 3 This is a schematic diagram of the connection relationship between the rotating plate and the T-shaped plate proposed in the utility model;
[0020] Figure 4 This is a schematic diagram of the connection relationship between the limit plate and the sponge pad proposed by the utility model.
[0021] Description of the drawings: 100, hydraulic unit; 101, bottom plate; 102, support rod; 103, support plate; 105, hydraulic cylinder; 106, upper pressure plate; 107, lower pressure plate; 200, limit unit; 201, slide groove; 202, L-shaped plate; 203, fixed plate; 204, bidirectional screw rod; 205, roller; 206, concave plate; 207, adjusting rod; 208, limit plate; 209, limit groove; 210, spring; 211, T-shaped plate; 212, rotating plate; 213, roller; 214, sponge pad; 215, torsion spring. DETAILED DESCRIPTION
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.
[0026] Example
[0027] Reference Figure 1-Figure 4 , which is an embodiment of the utility model, provides an automobile sheet metal forming hydraulic press, comprising: a hydraulic unit 100 and a limit unit 200;
[0028] The hydraulic unit 100 includes a bottom plate 101 and a plurality of support rods 102 fixedly connected to the top of the bottom plate 101. The tops of the plurality of support rods 102 are commonly fixedly connected to a support plate 103. A hydraulic cylinder 105 is fixedly installed on the top of the support plate 103. The piston rod of the hydraulic cylinder 105 penetrates downwardly through the support plate 103 and is fixedly connected to an upper pressing plate 106. A lower pressing plate 107 is fixedly connected to the top of the bottom plate 101. The hydraulic pump drives the hydraulic cylinder 105 to operate through a hydraulic pipe. The thin plate is placed directly above the lower pressing plate 107. The upper pressing plate 106 is lowered by the hydraulic cylinder 105, so that the upper pressing plate 106 cooperates with the lower pressing plate 107 to apply pressure to the thin plate to shape the thin plate into an automobile thin plate.
[0029] The limiting unit 200 includes a slide groove 201 provided on the side of the bottom plate 101, two L-shaped plates 202 are slidably arranged on the inner side of the slide groove 201, a fixed plate 203 is fixedly connected to the side of the bottom plate 101, a bidirectional screw rod 204 is rotatably connected to the side of the fixed plate 203, two threads in opposite directions are provided on the rod surface of the bidirectional screw rod 204, the bidirectional screw rod 204 is respectively threadedly connected to the two L-shaped plates 202, a plurality of rollers 205 are rotatably connected to the top of the L-shaped plate 202, a concave plate 206 is fixedly installed on the top of the bottom plate 101, an adjusting rod 207 is threadedly connected to the side of the concave plate 206, the end of the adjusting rod 207 is rotatably connected to the limiting plate 208, the bottom of the limiting plate 208 and the concave surface of the concave plate 206 are mutually fitted, the limiting plate 208 is L-shaped, and a sponge pad 214 is fixedly connected to the inner wall of the limiting plate 208;
[0030] When placing a thin plate, by rotating the bidirectional screw rod 204, the two L-shaped plates 202 can be moved closer to or away from each other along the slide groove 201, thereby adapting the two L-shaped plates 202 to thin plates of different sizes. When placing a thin plate, the two sides of the thin plate are respectively in contact with the multiple rollers 205 on the top of the two L-shaped plates 202. The rollers 205 can limit the thin plate while also facilitating the workers to quickly place the thin plate. By rotating the adjusting rod 207, the limiting plate 208 can slide on the upper surface of the concave plate 206. The limiting plate 208 can limit the side of the thin plate. The sponge pad 214 can be used to protect the thin plate when the worker pushes it to contact the limiting plate 208. The three sides of the thin plate are limited to ensure that the thin plate is accurately located directly above the lower pressing plate 107 to ensure that it is processed into a qualified automotive thin plate. The limiting plate 208 can be adjusted according to thin plates of different sizes by adjusting the rod 207 to improve the practicability of the equipment.
[0031] In addition, a limiting groove 209 is provided at the top of the bottom plate 101, and a spring 210 is fixedly connected to the inner wall of the limiting groove 209, and a T-shaped plate 211 is fixedly connected to the end of the spring 210, and a rotating plate 212 is movably inserted into the top of the T-shaped plate 211, and a handle is fixedly connected to the top of the rotating plate 212, and a plurality of rollers 213 are rotatably connected to the bottom of the rotating plate 212, and the part where the rotating plate 212 is connected to the rollers 213 is designed to be telescopic, and the rotating plate 212 is composed of a straight rod and a telescopic horizontal plate, and the rotating plate 212 is vertically parallel to the T-shaped plate 211, and a torsion spring 215 is sleeved on the side of the straight rod, and the two ends of the torsion spring 215 are respectively fixedly connected to the opposite surfaces of the telescopic horizontal plate and the T-shaped plate 211, and the thin plate can be tightly fitted to the T-shaped plate 211 and the limiting plate 208 through the T-shaped plate 211 and the spring 210;
[0032] By pushing the T-shaped plate 211 through the spring 210, the thin plate can be clamped between the T-shaped plate 211 and the limiting plate 208, thereby further ensuring that the thin plate will not be deflected by the pressure during the shaping process, so as to ensure the aesthetics of the shaping. By rotating the rotating plate 212, the roller 213 rolls on the surface of the thin plate to flatten the thin plate and make it fit tightly to the upper surface of the lower pressing plate 107, so as to prevent the thin plate from warping.
[0033] The rotating plate 212 is composed of a straight rod and a telescopic cross plate, and the telescopic cross plate can extend and shorten the length of the rotating plate 212 to facilitate the use of thin plates of different sizes. The top of the T-plate 211 is provided with a groove that fits the straight rod, so that the straight rod can slide up and down in the groove. After the thin plate is placed on the lower pressure plate 107, the handle is pulled upward to make the lowest point of the roller 213 higher than the upper surface of the thin plate. Then, the rotating plate 212 is manually rotated to make the roller 213 roll on the upper surface of the thin plate, and the handle is manually pressed downward to make the roller 213 apply a downward force to the thin plate so that there is no gap between the thin plate and the lower pressure plate 107. When the thin plate is in contact with the upper surface of the lower pressure plate 107, the handle is released, and the two ends of the torsion spring 215 are respectively fixedly connected to the opposite surfaces of the telescopic cross plate and the T-plate 211, so that the rotating plate 212 can be automatically reset by the torsion spring 215 after use to prevent the rotating plate 212 from hindering the upper pressure plate 106 from descending.
[0034] During use, according to the actual size of the automobile thin plate processing, the distance between the two L-shaped plates 202 is adjusted by rotating the bidirectional screw rod 204, and the limiting plate 208 can be made to slide on the upper surface of the concave plate 206 by rotating the adjusting rod 207. After the adjustment is completed, the worker pushes the thin plate in front of the two L-shaped plates 202, and the two sides of the thin plate are respectively in contact with the multiple rollers 205 on the top of the two L-shaped plates 202. Then, the side of the thin plate is blocked by the limiting plate 208, and then the T-shaped plate 211 is pulled, and the T-shaped plate 211 is pushed by the spring 210, so that the thin plate can be clamped between the T-shaped plate 211 and the limiting plate 208, thereby adjusting the four sides of the thin plate. The upper plate 106 is lowered by the hydraulic cylinder 105, so that the upper plate 106 applies pressure to the plate, and cooperates with the lower plate 107 to shape the plate into a car plate. After shaping, the upper plate 106 is driven up by the hydraulic cylinder 105, and then the car plate can be taken out.
[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A hydraulic press for forming automobile sheet metal, characterized in that: include: A hydraulic unit (100), comprising a base plate (101) and a plurality of support rods (102) fixedly connected to the top of the base plate (101), the tops of the plurality of support rods (102) being fixedly connected to a support plate (103), a hydraulic cylinder (105) being fixedly mounted on the top of the support plate (103), a piston rod of the hydraulic cylinder (105) penetrating downwardly through the support plate (103) and being fixedly connected to an upper pressure plate (106), and a lower pressure plate (107) being fixedly connected to the top of the base plate (101); The limiting unit (200) comprises a slide groove (201) provided on the side of a bottom plate (101), two L-shaped plates (202) being slidably arranged on the inner side of the slide groove (201), a fixed plate (203) being fixedly connected to the side of the bottom plate (101), a bidirectional screw rod (204) being rotatably connected to the side of the fixed plate (203), a symmetrical L-shaped plate (202) being threadedly connected to the bidirectional screw rod (204), a plurality of rollers (205) being rotatably connected to the top of the L-shaped plate (202), a concave plate (206) being fixedly installed on the top of the bottom plate (101), an adjusting rod (207) being threadedly connected to the concave plate (206), the adjusting rod (207) penetrating the concave plate (206) and being rotatably connected to the limiting plate (208), the bottom of the limiting plate (208) being in contact with the concave surface of the concave plate (206).
2. The automotive sheet metal forming hydraulic press according to claim 1, characterized in that: A limiting groove (209) is provided on the top of the bottom plate (101), a spring (210) is fixedly connected to the inner wall of the limiting groove (209), and a T-shaped plate (211) is fixedly connected to the end of the spring (210).
3. The automotive sheet metal forming hydraulic press according to claim 2, characterized in that: A rotating plate (212) is movably inserted into the top of the T-shaped plate (211), and a handle is fixedly connected to the top of the rotating plate (212).
4. The automotive sheet metal forming hydraulic press according to claim 3, characterized in that: The bottom of the rotating plate (212) is rotatably connected to a plurality of rollers (213), and the portion of the rotating plate (212) connected to the rollers (213) is of telescopic design.
5. The automotive sheet metal forming hydraulic press according to claim 1, characterized in that: The limiting plate (208) is of L-shaped design, and a sponge pad (214) is fixedly connected to the inner wall of the limiting plate (208).
6. The automobile sheet metal forming hydraulic press according to claim 4, characterized in that: The rotating plate (212) is composed of a straight rod and a telescopic transverse plate. The rotating plate (212) is vertically parallel to the T-shaped plate (211). A torsion spring (215) is sleeved on the side surface of the straight rod. The two ends of the torsion spring (215) are respectively fixedly connected to the opposite surfaces of the telescopic transverse plate and the T-shaped plate (211).