Friction welding equipment

By designing the X-direction moving operating table and support mechanism in the friction welding equipment, the cylindrical parts are positioned and fixed, which solves the displacement and dislocation problems caused by high-speed rotation of the welding head, and improves the stability and quality of welding.

CN222944707UActive Publication Date: 2025-06-06CHANGCHUN WANFENG INTELLIGENT ENGINEERING CO LTD
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Patent Information

Application Number
CN202421794419.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-06
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When existing friction welding equipment welds cylindrical parts, the high-speed rotation of the welding head causes scratching and stirring of the material surface, resulting in large displacement of the connection end force, which is prone to misalignment at the connection.

Method used

A friction welding equipment is designed to position and fix the cylindrical parts through two X-direction mobile operating tables and support mechanisms (including bottom rings, top rings, mounting cylinders, lifting rods, etc.) to ensure the stability and accuracy of the welding ports.

Benefits of technology

It effectively avoids displacement and misalignment of cylindrical parts during welding, improves the stability and quality of welding, and ensures the accuracy and reliability of welding ports.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses friction welding equipment, which relates to the technical field of friction welding equipment and comprises a base, two racks fixedly mounted on the base, two X-direction moving operation tables movably mounted between the two racks, two first bearing seats fixedly mounted on one X-direction moving operation table, two second bearing seats fixedly mounted on the other X-direction moving operation table, and two second bearing seats fixedly mounted on the other X-direction moving operation table. A second bearing seat is fixedly installed on the other X-direction moving operation table, a first chuck is movably installed on one side of one first bearing seat through a rotating shaft, and a second chuck is movably installed on one side of the second bearing seat through a rotating shaft. After a cylindrical part is clamped and fixed through a second chuck and a Y-direction moving platform, the other ends of the two cylindrical parts can be inserted into the corresponding set of bottom rings and top rings in a penetrating mode in cooperation with two X-direction moving operation tables, and a telescopic positioning bearing, a lifting rod and a mounting cylinder are matched; and one of the connecting ends of the two cylindrical parts can be positioned, and the welding stability of the connecting ends of the two cylindrical parts is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of friction welding equipment, in particular to a friction welding equipment. Background Art

[0002] Friction welding uses the heat generated by the friction between thermoplastics or metals to melt the friction surfaces and achieve connection after pressurization and cooling.

[0003] Therefore, friction welding generates heat through friction and does not require an external heat source. When welding cylindrical parts, it is impossible to conveniently clamp and fix the cylindrical parts. Therefore, the Chinese utility model patent disclosed by the existing publication number CN210937644U: a stir friction welding device, the annular seam clamp of the application adopts a single-side drive, and the other side uses a cylinder to push the top. After the weld is tightened, the turntable is driven by the motor + reducer to rotate, and the two sides of the part are synchronously rotated by friction, which simplifies the equipment structure and facilitates the loading and unloading of parts. However, after the two cylindrical parts are clamped and fixed by two chuck structures and moved with the cylinder push, the welding head is in a high-speed rotation state. Therefore, if only one end of the two cylindrical parts with a longer length away from the welding head is fixed in the corresponding chuck, the stirring head will violently scrape and stir the surface of the material during the rotation and forward movement, which will cause the connection end of the two cylindrical parts to be subjected to a large force, resulting in displacement of the cylindrical parts, which is easy to cause the two cylindrical parts to be misaligned at the connection after edge grinding in the later stage. Utility Model Content

[0004] The purpose of the utility model is to provide a friction welding device, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A friction welding device comprises a machine base, a frame is fixedly installed on the machine base, two X-direction movable operating tables are movably installed between the two frames, two first bearing seats are fixedly installed on one of the X-direction movable operating tables, and a second bearing seat is fixedly installed on the other X-direction movable operating table, a first chuck is movably installed on one side of one of the first bearing seats through a rotating shaft, a second chuck is movably installed on one side of the second bearing seat through a rotating shaft, a first motor is also fixedly installed on the X-direction movable operating table on one side of the second bearing seat, an output end of the first motor is fixedly connected to the rotating shaft on one side of the second chuck, and the first motor It is electrically connected to an external controller through a connecting line, a Y-axis moving platform is movably installed on one side of the frame, a Z-axis moving platform is movably installed on one side of the Y-axis moving platform, a second motor is fixedly installed on one side of the Z-axis moving platform, and the second motor is also electrically connected to the external controller through a connecting line, a supporting mechanism is arranged on the base between the two X-axis moving operating tables, the supporting mechanism includes a bottom ring and a top ring, and the bottom of the bottom ring is fixedly installed on the base, the top ring is movably installed on the bottom ring, two mounting cylinders are movably installed in the bottom ring, a mounting cylinder is also movably installed in the top ring, and a lifting rod is movably installed in the mounting cylinder.

[0007] As a further preferred solution of the utility model, a connecting shaft is movably installed on one side of the bottom ring, a locking screw is connected to the internal thread of the connecting shaft, a mounting seat is fixedly installed on the bottom of the bottom ring, and the bottom of the mounting seat is fixedly installed on the machine base.

[0008] As a further preferred solution of the utility model, a fixing block is fixedly installed on one side of the top ring, a notch is provided inside the fixing block, and a connecting block is movably connected between the other side of the top ring and the bottom ring.

[0009] As a further preferred embodiment of the present invention, two carrier plates are fixedly installed in the bottom ring, two carrier plates are also fixedly installed in the top ring, and a through hole is provided at the center of the carrier plate. With the arrangement of the bottom ring, the top ring and the carrier plate, the movable installation of the mounting tube can be facilitated.

[0010] As a further preferred embodiment of the present invention, a mounting groove is provided on the top of the mounting tube, a rotating block is movably installed in the mounting groove, a receiving groove is provided on the bottom of the mounting groove, a clamping groove is provided on the outside of the mounting tube, a fixing ring is fixedly installed on the bottom of the mounting tube, the mounting tube is inserted and installed in the corresponding carrier plate, a retaining spring is clamped in the clamping groove, and a compression spring is provided on the mounting tube sleeve located between the fixing ring and the carrier plate. The mounting tube is inserted and installed in the carrier plate through the retaining spring, the fixing ring and the compression spring, which makes it convenient for the lifting rod to perform an adaptive adjustment according to the diameter of the pipeline.

[0011] As a further preferred embodiment of the present invention, a positioning bearing is rotatably mounted at the bottom of the lifting rod, and the lifting rod is inserted and installed in the storage groove.

[0012] As a further preferred embodiment of the present invention, an adjusting screw is fixedly installed on the bottom of the rotating block, a knob is fixedly installed on the top of the rotating block, the rotating block is rotatably installed in the mounting groove, and the adjusting screw is threadedly connected to the screw groove in the lifting rod, and the lifting rod can be controlled to extend and adjust in the receiving groove through the knob, the rotating block and the adjusting screw, thereby facilitating a quick position adjustment of the locating bearing according to the diameter of the pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The friction welding equipment described in the utility model can, after clamping and fixing a cylindrical component respectively by a second chuck and a Y-axis moving platform, cooperate with two X-axis moving operating tables to insert the other ends of the two cylindrical components into a corresponding group of bottom rings and top rings respectively, and cooperate with a retractable positioning bearing, a lifting rod, and a mounting tube to position the connecting ends of the two cylindrical components and improve the welding stability of the connecting ends of the two cylindrical components. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the support mechanism structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the split top ring structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the disassembly of the installation tube structure of the utility model.

[0019] In the figure: 1. base; 2. frame; 3. compression spring; 4. X-axis moving operating table; 5. first bearing seat; 6. second bearing seat; 7. first motor; 8. first chuck; 9. second chuck; 10. Y-axis moving platform; 11. Z-axis moving platform; 12. second motor; 13. supporting mechanism; 14. bottom ring; 15. top ring; 16. mounting cylinder; 17. lifting rod; 18. adjusting screw; 19. mounting seat; 20. connecting shaft; 21. locking screw; 22. fixing block; 23. connecting block; 24. carrier plate; 25. mounting slot; 26. storage slot; 27. card slot; 28. retaining spring; 29. ​​fixing ring; 30. positioning bearing; 31. rotating block; 32. knob. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-Figure 4 As shown, a friction welding device provided by the utility model comprises a machine base 1, a frame 2 is fixedly installed on the machine base 1, two X-direction movable operating tables 4 are movably installed between the two frames 2, two first bearing seats 5 are fixedly installed on one of the X-direction movable operating tables 4, a second bearing seat 6 is fixedly installed on the other X-direction movable operating table 4, a first chuck 8 is movably installed on one side of the first bearing seat 5 through a rotating shaft, a second chuck 9 is movably installed on one side of the second bearing seat 6 through a rotating shaft, a first motor 7 is also fixedly installed on the X-direction movable operating table 4 located on one side of the second bearing seat 6, an output end of the first motor 7 is fixedly connected to the rotating shaft on one side of the second chuck 9, and the first motor 7 is connected to the rotating shaft of the first motor 7. The line is electrically connected to the external controller, a Y-axis moving platform 10 is movably installed on one side of the frame 2, a Z-axis moving platform 11 is movably installed on one side of the Y-axis moving platform 10, a second motor 12 is fixedly installed on one side of the Z-axis moving platform 11, and the second motor 12 is also electrically connected to the external controller through a connecting line, a support mechanism 13 is arranged on the base 1 between the two X-axis moving operating tables 4, the support mechanism 13 includes a bottom ring 14 and a top ring 15, and the bottom of the bottom ring 14 is fixedly installed on the base 1, the top ring 15 is movably installed on the bottom ring 14, two mounting cylinders 16 are movably installed in the bottom ring 14, a mounting cylinder 16 is also movably installed in the top ring 15, and a lifting rod 17 is movably installed in the mounting cylinder 16.

[0022] like Figure 2-Figure 3 As shown, a connecting shaft 20 is movably mounted on one side of the bottom ring 14, and a locking screw 21 is connected to the inner thread of the connecting shaft 20. A mounting seat 19 is fixedly mounted on the bottom of the bottom ring 14, and the bottom of the mounting seat 19 is fixedly mounted on the machine base 1. A fixing block 22 is fixedly mounted on one side of the top ring 15, and a notch is provided on the inner side of the fixing block 22. A connecting block 23 is movably connected between the other side of the top ring 15 and the bottom ring 14. Two carrier plates 24 are fixedly mounted in the bottom ring 14, and two carrier plates 24 are also fixedly mounted in the top ring 15, and a through hole is provided in the center of the carrier plate 24. With the arrangement of the bottom ring 14, the top ring 15 and the carrier plate 24, the movable installation of the mounting cylinder 16 can be facilitated.

[0023] like Figure 2-Figure 4As shown, a mounting groove 25 is provided at the top of the mounting tube 16, a rotating block 31 is movably installed in the mounting groove 25, a receiving groove 26 is provided at the bottom of the mounting groove 25, a clamping groove 27 is provided on the outside of the mounting tube 16, a fixing ring 29 is fixedly installed at the bottom of the mounting tube 16, the mounting tube 16 is inserted and installed in the corresponding carrier plate 24, a retaining spring 28 is clamped in the clamping groove 27, and the mounting tube 16 between the retaining ring 29 and the carrier plate 24 is sleeved with a compression spring 3, and the mounting tube 16 is inserted and installed in the carrier plate 24 through the retaining spring 28, the retaining ring 29 and the compression spring 3, so that the lifting rod 17 can be conveniently adjusted according to the pipe. The diameter of the pipeline can be adaptively adjusted. A positioning bearing 30 is rotatably installed at the bottom of the lifting rod 17. The lifting rod 17 is inserted and installed in the storage groove 26. An adjusting screw 18 is fixedly installed at the bottom of the rotating block 31. A knob 32 is fixedly installed on the top of the rotating block 31. The rotating block 31 is rotatably installed in the installation groove 25, and the adjusting screw 18 is threadedly connected to the screw groove in the lifting rod 17. The lifting rod 17 can be controlled to extend and adjust in the storage groove 26 through the knob 32, the rotating block 31 and the adjusting screw 18, so as to facilitate a quick position adjustment of the positioning bearing 30 according to the diameter of the pipeline.

[0024] It should be noted that the utility model is a friction welding device. When welding two cylindrical parts, one end of the two cylindrical parts can be clamped and fixed in the first chuck 8 or the second chuck 9 respectively, and then the two X-direction moving operating tables 4 can be started by an external controller, so that the two X-direction moving operating tables 4 respectively drive the two cylindrical parts to move relative to each other through the first bearing seat 5 and the second bearing seat 6 at the upper end to cooperate with the first chuck 8 and the second chuck 9, so that one end of the two cylindrical parts passes through the corresponding set of bottom rings 14 and top rings 15, and the cylindrical parts The component squeezes and moves the three locating bearings 30 in the bottom ring 14 and the top ring 15 synchronously toward the corresponding mounting tube 16, so that the lifting rod 17 cooperates with the adjusting screw 18 and the rotating block 31 to move the mounting tube 16 on the corresponding carrier plate 24, so that the mounting tube 16 can compress the compression spring 3 toward the carrier plate 24 through the fixing ring 29, and then with the help of three groups of mounting tubes 16, lifting rods 17 and locating bearings 30, the end of the tubular component away from the first chuck 8 or the second chuck 9 is positioned and supported, thereby ensuring the welding stability of the two tubular components and improving the welding quality.

[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A friction welding device, characterized in that: The invention comprises a machine base (1), wherein a frame (2) is fixedly mounted on the machine base (1), and two X-direction movable operating tables (4) are movably mounted between the two frames (2), wherein two first bearing seats (5) are fixedly mounted on one of the X-direction movable operating tables (4), and a second bearing seat (6) is fixedly mounted on the other X-direction movable operating table (4), wherein a first chuck (8) is movably mounted on one side of one of the first bearing seats (5) via a rotating shaft, and a second chuck (9) is movably mounted on one side of the second bearing seat (6) via a rotating shaft, and a first motor (7) is also fixedly mounted on the X-direction movable operating table (4) located on one side of the second bearing seat (6), wherein an output end of the first motor (7) is fixedly connected to a rotating shaft on one side of the second chuck (9), and the first motor (7) is electrically connected to an external controller via a connecting line, and a Y-direction movable platform (10) is movably mounted on one side of the frame (2), and a Z-direction movable platform (11) is movably mounted on one side of the Y-direction movable platform (10); A second motor (12) is fixedly mounted on one side of the Z-axis moving platform (11), and the second motor (12) is also electrically connected to an external controller via a connecting line. A support mechanism (13) is provided on a machine base (1) between the two X-axis moving operating tables (4), and the support mechanism (13) comprises a bottom ring (14) and a top ring (15), wherein the bottom of the bottom ring (14) is fixedly mounted on the machine base (1), and the top ring (15) is movably mounted on the bottom ring (14), and two mounting cylinders (16) are movably mounted in the bottom ring (14), and a mounting cylinder (16) is also movably mounted in the top ring (15), and a lifting rod (17) is movably mounted in the mounting cylinder (16).

2. A friction welding device according to claim 1, characterized in that: A connecting shaft (20) is movably mounted on one side of the bottom ring (14), a locking screw (21) is internally threadedly connected to the connecting shaft (20), a mounting seat (19) is fixedly mounted on the bottom of the bottom ring (14), and the bottom of the mounting seat (19) is fixedly mounted on the machine base (1).

3. A friction welding device according to claim 2, characterized in that: A fixing block (22) is fixedly mounted on one side of the top ring (15), the fixing block (22) has a notch on the inner side, and a connecting block (23) is movably connected between the other side of the top ring (15) and the bottom ring (14).

4. A friction welding device according to claim 1, characterized in that: Two carrier plates (24) are fixedly mounted in the bottom ring (14), and two carrier plates (24) are also fixedly mounted in the top ring (15), and a through hole is provided at a central position in the carrier plate (24).

5. A friction welding device according to claim 4, characterized in that: The top of the mounting tube (16) is provided with a mounting groove (25), a rotating block (31) is movably mounted in the mounting groove (25), a receiving groove (26) is provided in the bottom of the mounting groove (25), a clamping groove (27) is provided on the outside of the mounting tube (16), a fixing ring (29) is fixedly mounted on the bottom of the mounting tube (16), the mounting tube (16) is inserted and mounted in a corresponding carrier plate (24), a clamping spring (28) is clamped in the clamping groove (27), and a compression spring (3) is sleeved on the mounting tube (16) located between the fixing ring (29) and the carrier plate (24).

6. A friction welding device according to claim 5, characterized in that: A positioning bearing (30) is rotatably mounted on the bottom of the lifting rod (17), and the lifting rod (17) is inserted and installed in the storage groove (26).

7. A friction welding device according to claim 6, characterized in that: An adjusting screw (18) is fixedly mounted on the bottom of the rotating block (31), and a knob (32) is fixedly mounted on the top of the rotating block (31). The rotating block (31) is rotatably mounted in the mounting groove (25), and the adjusting screw (18) is threadedly connected to a screw groove in the lifting rod (17).

Citation Information

Patent Citations

  • Friction stir welding equipment

    CN210937644U