Disc type automobile massage chair air bag and air pipe welding equipment

By designing automated integrated welding equipment, the cumbersome manual operation problems in the welding of existing automotive massage chair airbags and air pipes are solved, and automatic welding at multiple points and rapid replacement of welding joints is achieved, thereby improving welding efficiency.

CN222944797UActive Publication Date: 2025-06-06KUNSHAN NEW SMOOTH ELECTRICAL & MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421692687.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-06
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

The welding of existing automotive massage chair airbags and tracheal pipes has the problem of manual operation being too cumbersome, especially when it is necessary to frequently replace the welding joints and welding different numbers of tracheal pipes.

Method used

A disc-type automobile massage chair airbag air pipe welding equipment is designed, and an automated integrated welding equipment is adopted, including a welding machine, a rotating welding part, a welding robot, a quick change structure and a servo drive structure to realize automatic welding and automatic replacement of welding joints.

Benefits of technology

Through automated welding equipment, automatic welding at multi-point positions and rapid replacement of welding heads are achieved, welding efficiency is improved, and the cumbersomeness of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to disc type automobile massage chair air bag and air pipe welding equipment which specifically structurally comprises a welding machine table and a rotating welding part arranged on the welding machine table, a welding mechanical arm is arranged on one side of the welding machine table, and a welding piece is arranged on the welding mechanical arm. The rotating welding part comprises a rotating upper disc body and machining profiling pieces arranged on the rotating upper disc body, the machining profiling pieces are arranged in an annular array mode in the circumferential direction of the rotating upper disc body, a driving structure is fixedly arranged at the bottom of the welding machine table and comprises a driving servo motor, and the output end of the driving servo motor is in transmission connection with the rotating upper disc body; a quick change structure is arranged on one side of the welding machine table and comprises a welding plate fixedly connected to the welding machine table and a plurality of welding pieces arranged on the welding plate in an array mode, and therefore the technical effect of automatic welding is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts welding, in particular to a disc-type automobile massage chair airbag air pipe welding device. Background Art

[0002] The car massage chair is a special seat in the car with massage function. It can relieve people's fatigue to a certain extent during the ride. It is the first choice of current mainstream high-end car seats.

[0003] Today, with the increasing demand for car massage chairs, the requirements for assembly tooling for massage chairs are also getting higher and higher. The welding of airbags and air pipes of general car massage chairs on the market is mainly completed by a single ultrasonic device. Each car massage chair usually consists of 10 airbags (5 in a row, two rows in total) and 10 air pipes (5 in a row, two rows in total), and the first air pipe connects 5 airbags, the second air pipe connects 4 airbags, and so on. A finished product has 10 welding points, and multiple points need to be welded during welding. Since the welding quality required for each point is different, it is necessary to replace the welding head multiple times for welding.

[0004] In the automotive industry, the air tubes on the massage chair airbags need to be welded by ultrasonic welding. Since each airbag needs to be welded with a different number of air tubes, it is time-consuming and laborious to complete the welding manually using ordinary ultrasonic equipment, and the welding points and welding heads need to be replaced too frequently. Therefore, the existing welding of car massage chairs has the problem of too cumbersome manual operation. Utility Model Content

[0005] The purpose of the utility model is to set up an automated integrated welding device, which can realize automatic welding of multiple points and automatically replace the welding head, thereby improving the efficiency of ultrasonic welding.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a disc-type automobile massage chair airbag trachea welding device, comprising a welding machine and a rotating welding part arranged on the welding machine, a welding manipulator is arranged on one side of the welding machine, a welding part is arranged on the welding manipulator, the rotating welding part comprises a rotating upper disk body and a processing profiling part arranged on the rotating upper disk body, the processing profiling part is arranged in a circumferential annular array along the rotating upper disk body, a driving structure is fixedly arranged at the bottom of the welding machine, the driving structure comprises a driving servo motor, the output end of the driving servo motor is transmission-connected to the rotating upper disk body, a quick-change structure is arranged on one side of the welding machine, the quick-change structure comprises a welding plate fixedly connected to the welding machine body and a plurality of welding parts arranged in an array on the welding plate.

[0007] Preferably, a plurality of transmission teeth are arranged in a circular array on the outer side of the rotating upper disk body, and a driving gear is fixedly connected to the output end of the driving servo motor, and the driving gear is meshed with the transmission teeth.

[0008] Preferably, a fixed cylinder is fixedly connected to the bottom of the welding machine, a limiting rod is fixedly connected to the output end of the fixed cylinder, and a limiting fixing hole for the limiting rod to extend into is opened on the rotating upper disk.

[0009] Preferably, a blocking plate is provided on the welding machine, the blocking plate is fixedly connected above the surface of the welding machine, and the processing profiling member is fixedly and rotatably arranged below the blocking plate.

[0010] Preferably, a limiting fixing hole is correspondingly opened on one side of each of the processing profiling parts.

[0011] The beneficial effects of the utility model are:

[0012] 1. Set up a rotating welding part, which can automatically rotate the product to achieve the effect of fully automatic welding of the profiling mold.

[0013] 2. A quick-change structure is set up to replace different welding parts for different products, so as to achieve the effect of adapting to different points of different products.

[0014] 3. The rotating welding part driven by servo and gear is set to increase the stability of rotation and ensure that the rotating welding part will not deform during welding to affect the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a disc-type automobile massage chair airbag air pipe welding device of the utility model;

[0016] Figure 2 The structure diagram of the rotating welding part of the utility model is shown in FIG. Figure 1 ;

[0017] Figure 3 The structure diagram of the rotating welding part of the utility model is shown in FIG. Figure 2 ;

[0018] Figure 4 It is a structural schematic diagram of the quick-change structural part of the utility model.

[0019] In the figure:

[0020] 1. Welding machine; 11. Welding manipulator; 12. Welding parts; 13. Driving structure; 131. Driving servo motor; 14. Quick change structure; 141. Welding plate; 15. Fixed cylinder; 151. Limit rod; 16. Blocking plate;

[0021] 2. Rotating welding part; 21. Rotating upper disk; 211. Transmission meshing teeth; 212. Driving gear; 213. Limiting fixing hole; 22. Processing profiling parts. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] refer to Figure 1-4 A welding machine 1 is provided, on which a welding process can be automatically performed, and a rotating welding part 2 is provided on the welding machine 1, which can circulate and transport the product to be welded to the bottom of the welding station through circular rotation.

[0024] refer to Figure 1-4 A welding robot 11 is arranged on one side of the welding machine 1. The welding robot 11 can automatically weld the surface of the rotating welding part 2. A welding piece 12 is arranged on the welding robot 11. The welding piece 12 is an ultrasonic welding head, which can improve the welding efficiency.

[0025] refer to Figure 1-4 The rotating welding part 2 includes a rotating upper disk body 21 and a processing profiling member 22 arranged on the rotating upper disk body 21. The product to be welded is placed on the processing profiling member 22. The processing profiling member 22 is arranged in a circumferential annular array along the rotating upper disk body 21. A total of four groups are arranged, and ultrasonic welding can be performed on four groups of products at the same time. A driving structure 13 is fixedly arranged at the bottom of the welding machine 1. The driving structure 13 can drive the rotating upper disk body 21 to rotate. The driving structure 13 includes a driving servo motor 131. The output end of the driving servo motor 131 is transmission-connected to the rotating upper disk body 21.

[0026] refer to Figure 1-4 A plurality of transmission teeth 211 are arranged in a circular array on the outer side of the rotating upper disk body 21, and a driving gear 212 is fixedly connected to the output end of the driving servo motor 131. The driving gear 212 is meshed with the transmission teeth 211. The driving gear 212 is driven to rotate by the output end of the driving servo motor 131, and the rotating upper disk body 21 is driven to rotate by the transmission teeth 211.

[0027] refer to Figure 1-4A fixed cylinder 15 is fixedly connected to the bottom of the welding machine 1, and the output end of the fixed cylinder 15 is fixedly connected to a limit rod 151. A limit fixing hole 213 for the limit rod 151 to extend into is provided on the rotating upper disk body 21. When welding is performed, the output end of the fixed cylinder 15 can extend out and pass through the limit fixing hole 213 to fix the rotating upper disk body 21 to ensure the stability during welding. Each processing profiling part 22 has a corresponding limit fixing hole 213 on one side, which can achieve the effect of fixing and stably welding each processing profiling part 22.

[0028] A quick-change structure 14 is provided on one side of the welding machine 1. The quick-change structure 14 includes a welding plate 141 fixedly connected to the welding machine 1 and a plurality of welding parts 12 arranged in an array on the welding plate 141. The welding parts 12 can be replaced according to different products under the drive of the welding robot 11, thereby improving the welding efficiency and adaptability range.

[0029] refer to Figure 1-4 A blocking plate 16 is provided on the welding machine 1, and the blocking plate 16 is fixedly connected to the upper surface of the welding machine 1. The processing profiling member 22 is fixedly rotatably arranged below the blocking plate 16 to ensure that the blocking plate 16 can block the welding sparks during welding, thereby playing the role of a safe welding partition.

[0030] The working principle of this mechanism is as follows: when ultrasonic welding is required for a product, the product is placed on the processing profiling part 22, and the driving servo motor 131 is started. The driving servo motor 131 drives the transmission gear 211 to rotate and synchronously drives the rotating upper disk 21 to rotate. The rotating upper disk 21 drives the product to the bottom of the welding robot 11, and ultrasonic welding is performed on the welding part 12 on the Hanu robot. When the welding part 12 needs to be replaced, the welding robot 11 will rotate to the quick-change structure 14, and replace the welding part 12 arranged in the array on the welding plate 141, and weld the product again, thereby completing the automatic welding workflow.

[0031] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific implementations. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. A disc-type automobile massage chair airbag air pipe welding equipment, characterized in that: The invention comprises a welding machine (1) and a rotating welding part (2) arranged on the welding machine (1), wherein a welding manipulator (11) is arranged on one side of the welding machine (1), a welding part (12) is arranged on the welding manipulator (11), the rotating welding part (2) comprises a rotating upper disk (21) and a processing profiling part (22) arranged on the rotating upper disk (21), the processing profiling part (22) is arranged in a circumferential annular array along the rotating upper disk (21), and the welding machine (1) comprises a rotating upper disk (21) and a processing profiling part (22) arranged on the rotating upper disk (21). A driving structure (13) is fixedly arranged at the bottom of the welding machine (1), the driving structure (13) comprising a driving servo motor (131), the output end of the driving servo motor (131) being transmission-connected to the rotating upper disk (21), and a quick-change structure (14) is arranged on one side of the welding machine (1), the quick-change structure (14) comprising a welding plate (141) fixedly connected to the welding machine (1) and a plurality of welding parts (12) arranged in an array on the welding plate (141).

2. The disc-type automobile massage chair airbag air pipe welding equipment according to claim 1 is characterized in that: A plurality of transmission teeth (211) are arranged in an annular array on the outer side of the rotating upper disk (21), and a driving gear (212) is fixedly connected to the output end of the driving servo motor (131), and the driving gear (212) is meshed with the transmission teeth (211).

3. The disc-type automobile massage chair airbag air pipe welding equipment according to claim 1 is characterized in that: The bottom of the welding machine (1) is fixedly connected to a fixed cylinder (15), the output end of the fixed cylinder (15) is fixedly connected to a limit rod (151), and the rotating upper disk (21) is provided with a limit fixing hole (213) for the limit rod (151) to extend into.

4. The disc-type automobile massage chair airbag air pipe welding equipment according to claim 1 is characterized in that: The welding machine (1) is provided with a baffle plate (16), the baffle plate (16) is fixedly connected above the surface of the welding machine (1), and the processing profiling member (22) is fixedly rotatably arranged below the baffle plate (16).

5. The disc-type automobile massage chair airbag air pipe welding equipment according to claim 3 is characterized in that: A limiting fixing hole (213) is correspondingly opened on one side of each processing profiling member (22).