Auxiliary pipe fixing and welding tool
By designing an auxiliary pipe fixing welding tool, the combination of support sleeve, fixed support and adjusting support is solved, and the problem of inaccurate angle in pipe welding is achieved, and high-quality welding effect is achieved.
Patent Information
- Application Number
- CN202421960236.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-13
AI Technical Summary
In the prior art, during the pipe welding process, the accuracy and stability of the pipe docking are poor, making it difficult to achieve accurate angle fit.
An auxiliary pipe fixing welding tool is designed, including a support sleeve, a fixed support and an adjusting support, and precise docking and fixing of the pipe is achieved through the fastener and fastener.
The precise adjustment and fixation of the welding angle of the pipe is achieved, and the welding quality and efficiency are improved.
Smart Images
Figure CN222944876U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pipe welding, and in particular to a tool for assisting pipe fixing and welding. Background Art
[0002] A pipeline refers to a system composed of multiple pipes and pipe fittings such as valves, elbows, tees, flanges, and joints. In order to cooperate with the production process, the pipeline needs to be reasonably laid out and arranged to avoid conflicts with buildings and other production equipment.
[0003] In the prior art, the corners of pipelines are usually connected by elbows at the joints of two pipes. However, the needs on site vary, and there are different requirements for the angles of the corners of the two pipes. Elbows are usually standard parts and cannot meet the connection requirements of all non-standard angles of pipe parts. Therefore, the connection corners of different angles between two pipes are usually achieved by welding.
[0004] In the process of pipe welding, the accuracy and stability of pipe butt joint have a decisive influence on the welding quality. At present, pipe welding mainly relies on manual butt joint, which not only has poor stability, but also makes it difficult to achieve accurate angle fit. Utility Model Content
[0005] In order to improve the accuracy of pipe welding angles, the present application provides an auxiliary pipe fixing welding tool.
[0006] The auxiliary pipe fixing welding tool provided in this application adopts the following technical solution:
[0007] An auxiliary pipe fixing welding tool comprises a support sleeve, a fixed support fixedly arranged on the support sleeve, and an adjustable support rotatably arranged on the support sleeve along the circumference of the support sleeve, wherein the length directions of the fixed support and the adjustable support are both arranged perpendicular to the axial direction of the support sleeve, and a fastener is arranged on the adjustable support. The fastener is used to adjust the support angle to achieve the fixation between the adjustable support and the support sleeve, and both the fixed support and the adjustable support are provided with a fastening piece for fastening the pipe.
[0008] By adopting the above technical solution, when in use, first fix a pipe on the fixed support through a fastener; then rotate the adjustment support according to the welding angle until the angle between the adjustment support and the fixed support with the support sleeve as the hinge point is adjusted appropriately, and then use the fastener to fix the position of the adjustment support and the support sleeve at this time; place another pipe on the adjustment support, and make one end of this pipe fit tightly with the opposite end of the pipe fixed on the fixed support, and then fix this pipe on the adjustment support through the fastener. At this time, the welding ends of the two pipes to be welded are accurately butted and fit tightly, and the welding operation can be carried out. The precise adjustment and fixation of the pipe welding angle is achieved, and the welding quality and efficiency are improved.
[0009] Optionally, the adjusting support is provided with a connecting plate tangent to the outer surface of the supporting sleeve, and the fastener includes a bolt arranged on the side of the connecting plate toward the axial direction of the supporting sleeve and a fastening nut sleeved on the bolt, and a through hole is opened on the side wall of the supporting sleeve along the rotation stroke of the adjusting support, the bolt passes through the through hole and enters the interior of the supporting sleeve, and the bolt and the through hole are slidingly fitted along the length direction of the through hole, and the fastening nut is sleeved on the rod of the bolt located inside the supporting sleeve through threaded rotation, and when the adjusting support and the supporting sleeve are fixed, the side wall of the supporting sleeve is pressed tightly between the connecting plate and the fastening nut.
[0010] By adopting the above technical solution, when it is necessary to fix the adjustment support, it is only necessary to tighten the fixing nut so that the side wall of the support sleeve is pressed between the connecting plate and the fixing nut, thereby achieving the fixation of the adjustment support; conversely, loosen the fixing nut, and a movable gap is left between the adjustment support and the support sleeve. At this time, the angle between the adjustment support sleeve and the fixed support can be slid along the guide of the through hole.
[0011] Optionally, the support sleeve is provided with angle scales along the length of the through hole.
[0012] By adopting the above technical solution, the setting of the angle scale makes it easier for the operator to more accurately adjust and record the angle between the adjustable support and the fixed support.
[0013] Optionally, an anti-slip pad is provided on the side wall of the adjustment support that contacts the support sleeve.
[0014] By adopting the above technical solution, when it is necessary to fix the adjustment support, tighten the nut so that the side wall of the support sleeve is pressed between the connecting plate and the nut. At this time, the anti-slip pad is in contact with the outer wall of the support sleeve, which can enhance the stability of the fixation between the adjustment support and the support sleeve.
[0015] Optionally, two rubber washers are sleeved on the bolt, and the supporting sleeve is located between the two rubber washers.
[0016] By adopting the above technical solution, two rubber washers are respectively located on the inner and outer sides of the support sleeve and are sleeved on the bolt. When tightening the nut to fix the support sleeve and adjust the position relationship of the sleeve, the side wall of the support sleeve can be protected, reducing the possibility of scratches or indentations on the side wall of the support sleeve caused by tightening the nut, thereby extending the service life of the fixed welding tool.
[0017] Optionally, the clamping member includes a plurality of limit seats arranged along the length direction of the fixed support and a clamping screw that passes through the plurality of limit seats through threads. The clamping screw is rotated and moves in the limit direction of the plurality of limit seats toward the axial direction of the support sleeve until the pipe is clamped against the side wall of the fixed support parallel to the axial direction of the support sleeve.
[0018] By adopting the above technical solution, when the clamping screw is rotated, it will move toward the axial direction of the support sleeve under the limiting action of the limit seat until the pipe is clamped against the side wall of the fixed support parallel to the axial direction of the support sleeve, thereby achieving a simple and stable clamping effect on the pipe.
[0019] Optionally, a rotating handle is provided at the end of the screw away from the supporting sleeve.
[0020] By adopting the above technical solution, turning the handle makes it easier for the operator to turn the tightening screw.
[0021] Optionally, a support arc seat for mounting pipes is provided on the side wall of the fixed support parallel to the axial direction of the support sleeve, the axial direction of the arc surface of the support arc seat is perpendicular to the axial direction of the support sleeve, and a rubber gasket is also provided inside the arc surface of the support arc seat.
[0022] By adopting the above technical solution, the setting of the support arc seat reduces the possibility of the pipe rolling off the fixed support during the tightening process, and improves the stability of the fixed pipe. At the same time, the setting of the rubber gasket enhances the stability of the pipe when tightening, and reduces the possibility of the pipe rotating during the tightening process.
[0023] Optionally, a rubber sleeve is provided at the end of the tightening screw facing the supporting arc seat through a threaded sleeve.
[0024] By adopting the above technical solution, a rubber sleeve is sleeved on the end of the tightening screw to further protect the pipe and reduce the possibility of damage to the pipe due to excessive tightening force.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. When in use, first fix a pipe on the fixed support through a fastener; then rotate the adjustment support according to the welding angle until the angle between the adjustment support and the fixed support is adjusted appropriately with the support sleeve as the hinge point, and then use fasteners to fix the position of the adjustment support and the support sleeve at this time; place another pipe on the adjustment support, and make one end of this pipe fit tightly with the opposite end of the pipe fixed on the fixed support, and then fix this pipe to the adjustment support through a fastener. At this time, the welding ends of the two pipes to be welded are accurately butted and fit tightly, and the welding operation can be carried out. The precise adjustment and fixation of the pipe welding angle is achieved, and the welding quality and efficiency are improved;
[0027] 2. When the adjustment support needs to be fixed, just tighten the fixing nut so that the side wall of the support sleeve is pressed tightly between the connecting plate and the fixing nut, thereby fixing the adjustment support; conversely, loosen the fixing nut, and a movable gap is left between the adjustment support and the support sleeve. At this time, the angle between the adjustment support sleeve and the fixed support can be adjusted along the guide sliding of the through hole;
[0028] 3. The setting of the angle scale makes it easier for the operator to adjust and record the angle between the adjustable support and the fixed support more accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0030] Description of reference numerals:
[0031] 1. Support sleeve; 11. Through hole; 12. Angle scale; 2. Fixed support; 3. Adjustable support; 4. Support arc seat; 41. Rubber gasket; 5. Fastening piece; 51. Limit seat; 52. Fastening screw; 521. Turning handle; 522. Rubber sleeve; 6. Fastener; 61. Bolt; 62. Fastening nut; 7. Connecting plate; 8. Rubber gasket; 9. Anti-slip pad. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1 This application is described in further detail.
[0033] An embodiment of the present application discloses a welding tool to assist pipe fixing.
[0034] Reference Figure 1An auxiliary pipe fixing welding tool includes a support sleeve 1, a fixed support 2 and an adjustable support 3. The length direction of the fixed support 2 is perpendicular to the axial direction of the support sleeve 1, and the arc surface of the fixed support 2 is fixedly arranged on the support sleeve 1 in cooperation with the support sleeve 1. The length direction of the adjustable support 3 is perpendicular to the axial direction of the support sleeve 1, and the adjustable support 3 is arranged on the support sleeve 1 to rotate along the circumference of the support sleeve 1. The fixed support 2 and the support sleeve 1 are both provided with support arc seats 4 on the side walls parallel to the axial direction of the support sleeve 1. The axial direction of the arc surface of each support arc seat 4 is perpendicular to the axial direction of the support sleeve 1, and a rubber gasket 41 is also fixedly arranged in the arc surface of the support arc seat 4. The fixed support 2 and the adjustable support 3 are both provided with a fastening member 5 for fastening the pipe, and the adjustable support 3 is also provided with a fastener 6 for fixing the adjustable support 3 and the support sleeve 1.
[0035] Reference Figure 1 Before using the fixed welding tool to assist in pipe welding, first place a pipe on the rubber gasket 41 along the axial direction of the arc surface of the support arc seat 4 on the fixed support 2, and then use the fastening piece 5 to press the pipe against the support arc seat 4 on the fixed support 2; then rotate the adjustment support 3 according to the welding angle until the angle between the adjustment support 3 and the fixed support 2 with the support sleeve 1 as the hinge point is adjusted appropriately, and then use the fastener 6 to fix the position of the adjustment support 3 and the support sleeve 1 at this time; place another pipe on the rubber gasket 41 along the axial direction of the arc surface of the support arc seat 4 on the adjustment support 3, and make one end of this pipe fit tightly with the opposite end of the pipe fixed on the fixed support 2, and then fix this pipe on the adjustment support 3 through the fastening piece 5. At this time, the welding ends of the two pipes to be welded are accurately butted and fit tightly, and the welding operation can be carried out.
[0036] Reference Figure 1 The fastening member 5 is provided on both the fixed support 2 and the adjustable support 3. Taking the fastening member 5 on the fixed support 2 as an example, the fastening member 5 includes a plurality of limit seats 51 and a fastening screw 52. In this embodiment, two limit seats 51 are used as an example. The two limit seats 51 are distributed along the length direction of the fixed support 2 and are fixedly provided on the side wall of the fixed support 2 facing the support arc seat 4. The fastening screw 52 passes through the two limit seats 51 through threads. A rotating handle 521 is fixedly provided at the end of the fastening screw 52 away from the support arc seat 4, and a rubber sleeve 522 is provided at the end close to the support arc seat 4 through a threaded rotating sleeve.
[0037] Reference Figure 1 , rotate the tightening screw 52, and the tightening screw 52 moves in the limiting direction of the two limiting seats 51 toward the axial direction of the supporting sleeve 1 until the rubber sleeve 522 at the end of the tightening screw 52 presses the pipe against the rubber gasket 41 in the supporting arc seat 4.
[0038] Reference Figure 1The installation method and operation method of the fastening member 5 on the adjusting support 3 are the same as those of the fastening member 5 on the fixed support 2.
[0039] Reference Figure 1 A connecting plate 7 is fixedly arranged on the adjusting support 3, and a stable triangle is formed between the connecting plate 7 and the side wall of the adjusting support 3, and the connecting plate 7 is arranged tangent to the outer surface of the supporting sleeve 1. The fastener 6 includes a bolt 61 and a fastening nut 62, and the length direction of the bolt 61 points to the axial direction of the supporting sleeve 1, and the bolt 61 is fixedly arranged on the side wall of the connecting plate 7 facing the supporting sleeve 1.
[0040] Reference Figure 1 A through hole 11 connecting the inside and outside of the support sleeve 1 is provided on the side wall of the support sleeve 1 along the rotation stroke of the bolt 61 on the adjustment support 3. The bolt 61 passes through the through hole 11 and enters the inside of the support sleeve 1, and the bolt 61 and the through hole 11 are slidably matched along the length direction of the through hole 11. Two rubber washers 8 are also sleeved on the bolt 61, and the support sleeve 1 is located between the two rubber washers 8. The fastening nut 62 is sleeved on the rod of the bolt 61 located inside the support sleeve 1 through threaded rotation.
[0041] Reference Figure 1 When the adjustment support 3 is fixed to the support sleeve 1 , the side wall of the support sleeve 1 is clamped between the two rubber washers 8 on the opposite sides of the connecting plate 7 and the fastening nut 62 .
[0042] Reference Figure 1 In order to improve the accuracy of adjusting the rotation angle of the support 3, an angle scale 12 is electroplated on the outer wall of the support sleeve 1 along the length direction of the through hole 11.
[0043] Reference Figure 1 In order to further enhance the stability between the adjusting support 3 and the supporting sleeve 1 and prevent relative sliding during welding, an anti-slip pad 9 is fixedly provided on the side wall where the adjusting support 3 contacts the supporting sleeve 1 .
[0044] The implementation principle of the auxiliary pipe fixing welding tool of the embodiment of the present application is as follows: before using the fixed welding tool to assist pipe welding, firstly place a pipe on the rubber gasket 41 along the arc surface of the support arc seat 4 on the fixed support 2, and then rotate the handle 521 to rotate the tightening screw 52 to tighten the pipe into the support arc seat 4 on the fixed support 2;
[0045] Then, according to the required welding angle, the adjusting support 3 is rotated with the help of the angle scale 12 until the angle between the adjusting support 3 and the fixed support 2 is adjusted appropriately with the support sleeve 1 as the hinge point, and then the fixing nut 62 is tightened to fix the position of the adjusting support 3 and the support sleeve 1 at this time;
[0046] Place another pipe axially on the rubber gasket 41 along the arc surface of the support arc seat 4 on the adjusting support 3, and make one end of this pipe fit tightly with the opposite end of the pipe fixed on the fixed support 2, then rotate the handle 521 to rotate the tightening screw 52 to tighten this pipe in the support arc seat 4 on the adjusting support 3. At this time, the welding ends of the two pipes to be welded are accurately butt-jointed and fit tightly, and the welding operation can be carried out.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An auxiliary pipe fixing welding tool, characterized in that: The invention comprises a support sleeve (1), a fixed support (2) fixedly arranged on the support sleeve (1), and an adjustable support (3) rotatably arranged on the support sleeve (1) along the circumference of the support sleeve (1), wherein the length directions of the fixed support (2) and the adjustable support (3) are both arranged perpendicular to the axial direction of the support sleeve (1), and the adjustable support (3) is provided with a fastener (6), and the fastener (6) is used to achieve the fixation between the adjustable support (3) and the support sleeve (1) after the angle of the adjustable support (3) is adjusted, and a fastening member (5) for fastening a pipe is provided on both the fixed support (2) and the adjustable support (3).
2. The auxiliary pipe fixing welding tool according to claim 1, characterized in that: The adjusting support (3) is provided with a connecting plate (7) tangent to the outer surface of the supporting sleeve (1); the fastener (6) comprises a bolt (61) arranged on the connecting plate (7) on one side facing the axial direction of the supporting sleeve (1) and a fastening nut (62) sleeved on the bolt (61); a through hole (11) is opened on the side wall of the supporting sleeve (1) along the rotation stroke of the adjusting support (3); the bolt (61) passes through the through hole (11) and enters the interior of the supporting sleeve (1); and the bolt (61) and the through hole (11) are slidably matched along the length direction of the through hole (11); the fastening nut (62) is sleeved on the rod of the bolt (61) located inside the supporting sleeve (1) by threaded rotation; when the adjusting support (3) and the supporting sleeve (1) are fixed, the side wall of the supporting sleeve (1) is pressed between the connecting plate (7) and the fastening nut (62).
3. The auxiliary pipe fixing welding tool according to claim 2, characterized in that: The support sleeve (1) is provided with angle scales (12) along the length of the through hole (11).
4. The auxiliary pipe fixing welding tool according to claim 2, characterized in that: An anti-slip pad (9) is provided on the side wall of the adjustment support (3) that contacts the support sleeve (1).
5. The auxiliary pipe fixing welding tool according to claim 2, characterized in that: Two rubber washers (8) are sleeved on the bolt (61), and the support sleeve (1) is located between the two rubber washers (8).
6. The auxiliary pipe fixing welding tool according to claim 1, characterized in that: The clamping member (5) comprises a plurality of limit seats (51) arranged along the length direction of the fixed support (2) and a clamping screw (52) which passes through the plurality of limit seats (51) through a thread. When the clamping screw (52) is rotated, the clamping screw (52) moves in the limit direction of the plurality of limit seats (51) toward the axial direction of the support sleeve (1) until the pipe is clamped against the side wall of the fixed support (2) parallel to the axial direction of the support sleeve (1).
7. The auxiliary pipe fixing welding tool according to claim 6, characterized in that: A rotating handle (521) is provided at the end of the screw rod away from the supporting sleeve (1).
8. The auxiliary pipe fixing welding tool according to claim 6, characterized in that: A support arc seat (4) for mounting a pipe is arranged on a side wall of the fixed support (2) parallel to the axial direction of the support sleeve (1); the axial direction of the arc surface of the support arc seat (4) is perpendicular to the axial direction of the support sleeve (1); and a rubber gasket (41) is also arranged inside the arc surface of the support arc seat (4).
9. The auxiliary pipe fixing welding tool according to claim 8, characterized in that: The end of the tightening screw rod (52) facing the supporting arc seat (4) is provided with a rubber sleeve (522) through a threaded sleeve.