Plug press-fitting and sealing performance detection integrated device for pre-embedded thread sleeve
By designing an integrated device for plug pressing and sealing detection of embedded screw sleeves, the rotating table and linear reciprocating drives are used to achieve automated operation, which solves the problem of low production efficiency in the prior art and improves the efficiency of plug pressing and sealing detection.
Patent Information
- Application Number
- CN202422083113.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the prior art, the plug-in pressing and sealing detection of the pre-embedded screw sleeve of the wind power blade are carried out on two devices respectively, resulting in low production efficiency and manual transfer is required.
An integrated device for plug pressing and sealing detection of embedded screw sleeves is designed, including a rotating table, a positioning seat, a clamping device and a linear reciprocating drive. Through the rotation of the rotating table and the driving of the linear reciprocating drive, the pressure mounting and sealing detection of plug are automated.
The automated process of plugging pressure assembly and sealing detection is realized, avoiding manual transfer and improving production efficiency.
Smart Images

Figure CN222944907U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of screw sleeve manufacturing, and in particular relates to an integrated device for plugging and sealing detection of a pre-buried screw sleeve. Background Art
[0002] During the manufacturing process of wind turbine blades, it is necessary to pre-embed the threaded sleeve at the root end so as to connect it to the tower or other components. When pre-embedded, in order to prevent the resin from entering the interior of the threaded sleeve and destroying the threaded connection, a plug needs to be provided at one end of the threaded sleeve located inside the wind turbine blade. The plug and the threaded sleeve body are sealed by sealant or a sealing ring to ensure that the resin does not penetrate into the interior of the threaded sleeve, thereby ensuring the connection stability and corrosion resistance of the threaded sleeve. Therefore, it is necessary to go through the process of pressing the plug and testing the sealing performance, connect the air tightness detection device, stabilize the air pressure, and observe whether the air pressure is significantly reduced to judge the sealing performance. In the prior art, pressing the plug and testing the sealing performance are performed separately on two devices, and are manually transferred between the two devices, resulting in low production efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an integrated device for pressing and sealing of a plug of an embedded screw sleeve, which solves the problem that pressing and sealing are performed on two devices respectively, resulting in low production efficiency.
[0004] The utility model provides an integrated device for pressing and installing a plug of a pre-buried screw sleeve and detecting the sealing performance, comprising:
[0005] A rotating table, wherein the rotating table is provided with at least two circumferentially distributed positioning seats and a bracket 1 near the middle, the positioning seat is provided with a recessed portion for sleeve-engaging the end of the nut, the bracket 1 is provided with at least two clamping devices for fixing the nut on the positioning seat, the positioning seat is provided with a through hole, and a connector is provided at the through hole for connecting to an air tightness detection system; and
[0006] At least two linear reciprocating driving members are respectively used for pressing a plug on the upper end of the screw sleeve and limiting the plug after pressing.
[0007] Optionally, the positioning seat includes a support block and an annular guide member arranged on the top of the support block, and the annular guide member is used to guide the end surface of the screw sleeve to fit with the top surface of the support block.
[0008] Optionally, an annular groove is provided on the top surface of the support block, and a sealing ring is arranged in the annular groove to improve the sealing between the support block and the screw sleeve.
[0009] Optionally, the through hole extends inward from the side wall of the positioning seat and bends upward to extend through the positioning seat, so that the air tightness detection system can communicate with the internal threaded hole of the screw sleeve.
[0010] Optionally, the connector is a quick connector.
[0011] Optionally, the linear reciprocating drive member is an oil cylinder, an electric cylinder or a pneumatic cylinder.
[0012] Optionally, a columnar pressing head is provided at the output end of the linear reciprocating driving member for pressing the plug.
[0013] Optionally, a pressure cap is provided at the output end of the linear reciprocating drive member for limiting the plug, and the pressure cap surrounds the end of the screw sleeve.
[0014] Optionally, the clamping device is a pneumatic clamp.
[0015] Optionally, the integrated device for pressing and sealing detection of the embedded screw sleeve plug further includes a bracket two and a bracket three, which are respectively used to install a linear reciprocating drive component for pressing the plug and a linear reciprocating drive component for limiting the plug.
[0016] The beneficial effect of the utility model is that the screw sleeve is placed on one of the positioning seats and fixed with a corresponding clamping device, and then the plug is placed on the top of the screw sleeve, and the corresponding linear reciprocating drive member is started to press down to press the plug, and then the rotating table is rotated by a certain angle to the bottom of another linear reciprocating drive member, so that the other positioning seat is in front, and the above steps are repeated. At the same time, the other linear reciprocating drive member presses the plug, and an airtightness detection system is used to perform a sealing test on the screw sleeve with the plug pressed in. When the sealing is being tested, and the next screw sleeve is also pressed in, the rotating table is rotated, the screw sleeve that has been tested for sealing is removed, and then a new screw sleeve is installed. This operation is repeated, and the pressing and sealing tests can be performed uninterruptedly, so that there is no need for manual transfer, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of the integrated device for plug press-fitting and sealing detection of the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the structure of the integrated device for plug press-fitting and sealing testing from the back side;
[0019] Figure 3 It is a structural schematic diagram of the positioning seat of the utility model.
[0020] In the figure: 1.1, screw sleeve; 110, rotating table; 111, positioning seat; 1111, supporting block; 1112, annular guide; 1113, through hole; 1114, annular groove; 112, bracket one; 113, clamping device; 114, connector; 120, linear reciprocating drive member; 130, bracket two; 140, bracket three. DETAILED DESCRIPTION
[0021] like Figure 1-3 As shown, the utility model provides an integrated device for pressing and sealing detection of a plug of a pre-embedded screw sleeve, comprising a rotating table 110 and at least two linear reciprocating driving members 120, the rotating table 110 is provided with at least two circumferentially distributed positioning seats 111 and a bracket 112 close to the middle, the positioning seat 111 is provided with a recessed portion for sleeve-engaging the end of the screw sleeve 1.1, the bracket 112 is provided with at least two clamping devices 113 for fixing the screw sleeve 1.1 on the positioning seat 111, the positioning seat 111 is provided with a through hole 1113, and a connector 114 is provided at the through hole 1113 for connecting to an airtightness detection system; the two linear reciprocating driving members 120 are respectively used for pressing the plug on the upper end of the screw sleeve 1.1 and limiting the plug after pressing.
[0022] Compared with the prior art, the utility model provides an integrated device for pressing and sealing detection of the plug, which places the screw sleeve 1.1 on one of the positioning seats 111 and fixes it with a corresponding clamping device 113, then places the plug on the top of the screw sleeve 1.1, and starts the corresponding linear reciprocating drive member 120 to press the plug, then the rotating table 110 rotates a certain angle to the bottom of the other linear reciprocating drive member 120, so that the other positioning seat 111 is in front, and repeats the above steps, at the same time, the other linear reciprocating drive member 120 presses the plug, and uses an airtightness detection system to perform a sealing detection on the screw sleeve 1.1 with the plug pressed on it. When the sealing is being tested, and the next screw sleeve 1.1 is also pressed on, the rotating table 110 rotates, the screw sleeve 1.1 with the sealing detected is removed, and a new screw sleeve 1.1 is installed, and the operation is repeated in this way, so that the pressing and sealing detection can be performed uninterruptedly, thereby eliminating the need for manual transfer and improving production efficiency.
[0023] In one embodiment, see Figure 3 The positioning seat 111 includes a support block 1111 and an annular guide 1112 arranged on the top of the support block 1111. The annular guide 1112 is used to guide the end face of the screw sleeve 1.1 to fit with the top surface of the support block 1111. Specifically. The support block 1111 is cylindrical in shape. The support block 1111 and the annular guide 1112 are fixed by screws for easy disassembly. The split structure is also easier to manufacture. The upper part of the inner wall of the annular guide 1112 is a conical surface, which guides the end of the screw sleeve 1.1, and the lower part is a cylindrical surface, which provides a certain radial support for the screw sleeve 1.1 to prevent the screw sleeve 1.1 from tipping over when it is placed.
[0024] Further, see Figure 3The top surface of the support block 1111 is provided with an annular groove 1114, and a sealing ring is arranged in the annular groove 1114 to improve the sealing between the support block 1111 and the screw sleeve 1.1.
[0025] In one embodiment, see also Figure 3 The through hole 1113 extends inward from the side wall of the positioning seat 111 and bends upward to extend through the positioning seat 111, so that the airtightness detection system can communicate with the internal threaded hole of the screw sleeve 1.1. Specifically, the through hole 1113 is opened in the support block 1111, one end of which is located on the side wall of the support block 1111, and the end is a threaded hole for screwing the connector 114, and the other end is located at the top center of the support block 1111. When the airtightness detection system is inflated, it can enter the inner hole of the screw sleeve 1.1 through the through hole 1113.
[0026] In one embodiment, the connector 114 is a quick connector, which improves the convenience of connecting and disconnecting the connector 114 from the air tightness detection system.
[0027] In one embodiment, the linear reciprocating drive member 120 is an oil cylinder, an electric cylinder or a pneumatic cylinder. Preferably, the linear reciprocating drive member 120 for pressing the plug is an oil cylinder, which can more easily complete the plug pressing with a higher pressure, and the linear reciprocating drive member 120 for limiting the plug is an electric cylinder, which can perform the action more quickly and has a smaller weight.
[0028] In one embodiment, a columnar pressing head is provided at the output end of the linear reciprocating driving member 120 for press-fitting the plug. During press-fitting, the columnar pressing head only contacts the plug, thereby reducing pressure dispersion and avoiding contact with other components to cause damage.
[0029] In one embodiment, a pressure cap is provided at the output end of the linear reciprocating drive member 120 for limiting the plug, and the pressure cap surrounds the end of the screw sleeve 1.1.
[0030] In one embodiment, the clamping device 113 is a pneumatic clamp.
[0031] In one embodiment, the integrated device for pressing and sealing detection of the plug of the embedded screw sleeve also includes a bracket 2 130 and a bracket 3 140, which are respectively used to install a linear reciprocating drive member 120 for pressing and installing the plug and a linear reciprocating drive member 120 for limiting the plug. The linear reciprocating drive members 120 with different functions are respectively arranged on the bracket 2 130 and the bracket 3 140, so that the structure of the bracket is more flexible, and the bracket can be designed to be more conducive to taking and placing the screw sleeve 1.1.
[0032] A person skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of protection of the present application is limited to these examples. In line with the concept of the present application, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present application as described above, which are not provided in detail for the sake of simplicity.
[0033] One or more embodiments of the present application are intended to cover all such substitutions, modifications and variations that fall within the broad scope of the present application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of the present application should be included in the protection scope of the present application.
Claims
1. An integrated device for pressing and sealing detection of a plug of a pre-buried screw sleeve, characterized in that: include: A rotating table (110), the rotating table (110) being provided with at least two circumferentially distributed positioning seats (111) and a bracket (112) near the middle, the positioning seat (111) being provided with a recessed portion for sleeve-engaging an end of a screw sleeve (1.1), the bracket (112) being provided with at least two clamping devices (113) for fixing the screw sleeve (1.1) on the positioning seat (111), the positioning seat (111) being provided with a through hole (1113), and a connector (114) being provided at the through hole (1113) for connecting to an airtightness detection system; and At least two linear reciprocating drive members (120) are respectively used to press-fit a plug onto the upper end of the screw sleeve (1.1) and to limit the position of the plug after press-fitting.
2. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The positioning seat (111) comprises a support block (1111) and an annular guide member (1112) arranged on the top of the support block (1111); the annular guide member (1112) is used to guide the end surface of the screw sleeve (1.1) to fit with the top surface of the support block (1111).
3. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 2, characterized in that: An annular groove (1114) is provided on the top surface of the support block (1111), and a sealing ring is provided in the annular groove (1114) for improving the sealing performance between the support block (1111) and the screw sleeve (1.1).
4. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The through hole (1113) extends inward from the side wall of the positioning seat (111) and bends upward to extend through the positioning seat (111), so that the air tightness detection system can be ventilated with the internal threaded hole of the screw sleeve (1.1).
5. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The connector (114) is a quick connector.
6. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The linear reciprocating drive member (120) is an oil cylinder, an electric cylinder or a pneumatic cylinder.
7. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The output end of the linear reciprocating driving member (120) for pressing the plug is provided with a columnar pressing head.
8. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The output end of the linear reciprocating drive member (120) for limiting the plug is provided with a pressure cover, and the pressure cover surrounds the end of the screw sleeve (1.1).
9. The integrated device for plugging and sealing detection of embedded screw sleeve according to claim 1, characterized in that: The clamping device (113) is a pneumatic clamping claw.
10. The integrated device for plugging and sealing detection of embedded screw sleeves according to any one of claims 1 to 9, characterized in that: It also includes a second bracket (130) and a third bracket (140) for respectively mounting a linear reciprocating drive member (120) for pressing the plug and a linear reciprocating drive member (120) for limiting the position of the plug.