Online color master batch adding device
By designing the color masterbatch online addition device, the loading amount is controlled by the lifting height of the lifting plate, the problems of low loading efficiency and difficulty in quantitative loading in the prior art are solved, and rapid automatic quantitative loading is achieved, ensuring the quality of the finished product color.
Patent Information
- Application Number
- CN202421687220.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The prior art is inefficient in the masterbatch loading process and cannot achieve rapid and automated quantitative loading, which affects the quality of the finished product color.
A color masterbatch online addition device is designed, including a feeding rack, inner cavity, feeding port, return port, rotating sleeve, lifting plate and servo motor. The feeding amount of masterbatch is controlled by the lifting height of the lifting plate to achieve quantitative loading.
It realizes rapid and automated quantitative loading of masterbatches, improves work efficiency and ensures the quality of the finished product color.
Smart Images

Figure CN222945972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch feeding equipment, in particular to an online masterbatch adding device. Background Art
[0002] Masterbatch is a pigment used to color plastic products, usually in the form of granular or particulate matter. They are composed of pigments or pigments, carrier resins and additives, and are used to color colorless or transparent plastic products to meet different aesthetic and functional requirements.
[0003] When loading materials, if manual loading is used, work efficiency cannot be effectively improved. When automatic loading is not performed, quantitative loading of masterbatch is an important guarantee to ensure whether the color of the finished product is qualified. If quantitative loading is performed by weighing, multiple weighing operations are required each time loading, which has a certain impact on work efficiency. Therefore, it is necessary to design a fast and automatic quantitative loading device. Utility Model Content
[0004] The utility model aims to provide a masterbatch online adding device in view of the problems existing in the background technology.
[0005] The technical solution of the utility model is as follows: an online masterbatch adding device comprises a loading rack, an inner cavity is provided in the loading rack, and the upper end of the inner cavity is an open structure, a loading port and a reflux port are provided on the side wall of the inner cavity, and the two are symmetrically distributed, a rotating sleeve is rotatably connected in the inner cavity and aligned with the loading port, a through hole is provided on the side wall of the rotating sleeve, a lifting plate is slidably connected in the inner cavity and located below the loading port, a threaded rod is fixed at the bottom of the lifting plate, a threaded sleeve is rotatably connected to the bottom of the inner cavity, the bottom of the threaded rod is threadedly connected in the threaded sleeve, and a servo motor for driving the threaded sleeve to rotate is fixed at the bottom of the loading rack.
[0006] Preferably, a pair of limiting rods are fixed to the bottom of the lifting plate, and the bottom of the limiting rods is slidably connected to the bottom of the inner cavity.
[0007] Preferably, a vibration plate is arranged above the lifting plate, and a vibration sheet is fixed at the bottom of the vibration plate.
[0008] Preferably, a guide rod is fixed at the bottom of the lifting plate, and the bottom of the guide rod is slidably connected in the lifting plate. A vibration spring is fixed between the vibration plate and the lifting plate, and the vibration spring is located outside the guide rod.
[0009] Preferably, a support frame is fixed to the periphery of the bottom of the loading rack, and a feed hopper is fixed to the upper end of the loading rack.
[0010] Preferably, an addition pipe is fixed on the outer wall of the loading rack and aligned with the loading port, and the outer side of the addition pipe is inclined downward.
[0011] Preferably, an observation window is provided on the side wall of the loading rack and aligned with the inner cavity.
[0012] Preferably, a driving groove is provided in the side wall of the inner cavity and aligned with the bottom of the rotating sleeve. The outer side wall of the bottom of the rotating sleeve is located in the driving groove and is fixed with a bevel gear sleeve. The side wall of the driving groove is rotatably connected with a driving bevel gear, and the driving bevel gear is meshed with the bevel gear sleeve.
[0013] Preferably, a stepper motor is fixed to the outer side wall of the loading rack, and the output end of the stepper motor is fixed to the driving bevel gear.
[0014] Compared with the prior art, the utility model has the following beneficial technical effects: as the lifting plate is lifted, the masterbatch in the inner cavity can be discharged through the feeding port for feeding, and at the same time, the rising height of the lifting plate is used to control the feeding amount of the masterbatch, which is simple and convenient to operate and achieves the purpose of quantitative feeding. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front cutaway structure of the utility model;
[0016] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;
[0017] Figure 3 This is a schematic diagram of the appearance structure of the rotating sleeve of the utility model;
[0018] Figure 4 It is a schematic diagram of the cross-section structure of the loading rack of the utility model from top view.
[0019] Figure numerals: 1. loading rack; 11. inner cavity; 12. support frame; 13. feed hopper; 14. observation window; 2. lifting plate; 21. vibration plate; 22. guide rod; 23. vibration spring; 24. vibration plate; 25. limit rod; 3. threaded rod; 4. threaded sleeve; 5. servo motor; 6. loading port; 61. adding tube; 7. reflux port; 8. rotating sleeve; 81. perforation; 82. bevel gear sleeve; 9. driving slot; 91. driving bevel gear; 92. stepping motor. DETAILED DESCRIPTION
[0020] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0021] Example
[0022] like Figure 1-4As shown, the utility model proposes an online masterbatch adding device, including a loading rack 1, an inner cavity 11 is provided in the loading rack 1, and the upper end of the inner cavity 11 is an open structure, a loading port 6 and a reflux port 7 are provided on the side wall of the inner cavity 11, and the two are symmetrically distributed, a rotating sleeve 8 is rotatably connected in the inner cavity 11 and aligned with the loading port 6, a through hole 81 is provided on the side wall of the rotating sleeve 8, a lifting plate 2 is slidably connected in the inner cavity 11 and located below the loading port 6, a threaded rod 3 is fixed at the bottom of the lifting plate 2, and a threaded sleeve is rotatably connected at the bottom of the inner cavity 11 4. The bottom of the threaded rod 3 is threadedly connected in the threaded sleeve 4. A servo motor 5 for driving the threaded sleeve 4 to rotate is fixed at the bottom of the loading rack 1. A pair of limit rods 25 are fixed at the bottom of the lifting plate 2. The bottom of the limit rods 25 are slidably connected to the bottom of the inner cavity 11. A support frame 12 is fixed to the outer periphery of the bottom of the loading rack 1. A feeding hopper 13 is fixed to the upper end of the loading rack 1. An addition pipe 61 is fixed on the outer wall of the loading rack 1 and aligned with the feeding port 6. The outer side of the addition pipe 61 is tilted downward. An observation window 14 is provided on the side wall of the loading rack 1 and aligned with the inner cavity 11.
[0023] A vibration plate 21 is arranged above the lifting plate 2, a vibration sheet 24 is fixed at the bottom of the vibration plate 21, a guide rod 22 is fixed at the bottom of the lifting plate 2, the bottom of the guide rod 22 is slidably connected in the lifting plate 2, a vibration spring 23 is fixed between the vibration plate 21 and the lifting plate 2, and the vibration spring 23 is located on the outside of the guide rod 22.
[0024] A driving groove 9 is opened in the side wall of the inner cavity 11 and aligned with the bottom of the rotating sleeve 8. The outer side wall of the bottom of the rotating sleeve 8 is located in the driving groove 9 and is fixed with a bevel gear sleeve 82. The side wall of the driving groove 9 is rotatably connected with a driving bevel gear 91, and the driving bevel gear 91 is meshed with the bevel gear sleeve 82. A stepper motor 92 is fixed to the outer side wall of the loading rack 1, and the output end of the stepper motor 92 is fixed on the driving bevel gear 91.
[0025] In this embodiment, the entire device is first connected to an external power supply, and then the masterbatch is poured into the inner cavity 11 through the feed hopper 13. At this time, the rotation of the rotating sleeve 8 can align the perforation 81 with the reflux port 7 to ensure that a certain amount of masterbatch enters. When adding is required, the rotating sleeve 8 rotates to align the perforation 81 with the feed port 6. At this time, the servo motor 5 is used to drive the threaded sleeve 4 to rotate. Under the limit of the limit rod 25, the lifting plate 2 moves upward. At this time, the masterbatch in the inner cavity 11 will be discharged from the feed port 6 and finally enter the processing equipment through the diversion of the adding pipe 61. The height of the lifting plate 2 is proportional to the amount of masterbatch added, so quantitative addition of different components can be achieved, and the operation is simple and convenient. In this process, the rotation of the output end of the stepper motor 92 can drive the driving bevel gear 91 to rotate, and under the transmission of the bevel gear sleeve 82, the rotating sleeve 8 can be rotated so that the perforation 81 on the rotating sleeve 8 is freely aligned with the feeding port 6 or the reflux port 7, and when adding masterbatch to the inner cavity 11, the vibration plate 24 can be used to drive the vibration plate 21 to vibrate, so that the masterbatch is more compactly accumulated in the inner cavity 11, reducing the error caused by the cavity.
[0026] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A masterbatch online adding device, comprising a loading rack (1), characterized in that: The loading rack (1) is provided with an inner cavity (11), and the upper end of the inner cavity (11) is an open structure. The side wall of the inner cavity (11) is provided with a loading port (6) and a reflux port (7), and the two are symmetrically distributed. A rotating sleeve (8) is rotatably connected in the inner cavity (11) and aligned with the loading port (6). The side wall of the rotating sleeve (8) is provided with a through hole (81). A lifting plate (2) is slidably connected in the inner cavity (11) and located below the loading port (6). A threaded rod (3) is fixed at the bottom of the lifting plate (2). A threaded sleeve (4) is rotatably connected at the bottom of the inner cavity (11). The bottom of the threaded rod (3) is threadedly connected in the threaded sleeve (4). A servo motor (5) for driving the threaded sleeve (4) to rotate is fixed at the bottom of the loading rack (1).
2. The masterbatch online adding device according to claim 1, characterized in that: A pair of limiting rods (25) are fixed to the bottom of the lifting plate (2), and the bottoms of the limiting rods (25) are slidably connected to the bottom of the inner cavity (11).
3. The on-line adding device for masterbatch according to claim 1, characterized in that: A vibration plate (21) is arranged above the lifting plate (2), and a vibration sheet (24) is fixed to the bottom of the vibration plate (21).
4. The on-line adding device for masterbatch according to claim 3, characterized in that: A guide rod (22) is fixed at the bottom of the lifting plate (2), and the bottom of the guide rod (22) is slidably connected inside the lifting plate (2). A vibration spring (23) is fixed between the vibration plate (21) and the lifting plate (2), and the vibration spring (23) is located outside the guide rod (22).
5. The on-line adding device for masterbatch according to claim 1, characterized in that: A support frame (12) is fixed to the periphery of the bottom of the loading rack (1), and a feed hopper (13) is fixed to the upper end of the loading rack (1).
6. The on-line adding device for masterbatch according to claim 1, characterized in that: An addition pipe (61) is fixed on the outer wall of the loading rack (1) and aligned with the loading port (6), and the outer side of the addition pipe (61) is inclined downward.
7. The on-line adding device for masterbatch according to claim 1, characterized in that: An observation window (14) is provided on the side wall of the loading rack (1) and aligned with the inner cavity (11).
8. The on-line adding device for masterbatch according to claim 1, characterized in that: A driving groove (9) is provided in the side wall of the inner cavity (11) and aligned with the bottom of the rotating sleeve (8); the outer side wall of the bottom of the rotating sleeve (8) is located in the driving groove (9) and is fixed with a bevel gear sleeve (82); the side wall of the driving groove (9) is rotatably connected with a driving bevel gear (91), and the driving bevel gear (91) is meshed with the bevel gear sleeve (82).
9. The on-line adding device for masterbatch according to claim 8, characterized in that: A stepper motor (92) is fixed to the outer side wall of the loading rack (1), and an output end of the stepper motor (92) is fixed to the driving bevel gear (91).