Plastic cup batching device

By designing a plastic cup batching device including a silo, a discharge valve, a spiral blade pipeline and a mixing box in the plastic injection molding workshop, the problems of low batching accuracy and uneven mixing in the prior art are solved, and high-precision batching and uniform mixing are achieved, the quality of the injection molded product is improved and the dust problem is avoided.

CN222945974UActive Publication Date: 2025-06-06DALI JIUHENG PRINTING CO LTD
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Patent Information

Application Number
CN202421766447.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-06
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the existing plastic injection molding workshop, the mixing method of recycling plastics and plastics to be injection molded has problems such as low batching accuracy and uneven mixing, which affects the quality of the injection molded products, and is prone to dust during the batching process, leading to environmental protection problems.

Method used

A plastic cup batching device is designed, including a silo on the rack, a discharge valve, a spiral blade pipeline and a mixing box. The materials are transported to the mixing box through the spiral blades, and the materials are mixed and stirred while conveying, ensuring the accuracy of the batching and the uniformity of the mixing.

Benefits of technology

It achieves high precision of ingredients and uniform mixing, improves the quality of plastic injection molding, and avoids the problem of dust generated by plastic particles during transportation and stirring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of injection molding equipment, and particularly relates to a plastic cup batching device which comprises a machine frame, a first stock bin and a second stock bin are arranged on the machine frame, a first discharging valve is arranged at the bottom end of the first stock bin, a second discharging valve is arranged at the bottom end of the second stock bin, a first pipeline and a second pipeline are arranged on the machine frame, and the first pipeline is communicated with the second pipeline. A stirring box is connected between the pipeline I and the pipeline II; a first spiral blade is rotationally arranged in the first pipeline, a second spiral blade is rotationally arranged in the second pipeline, the first spiral blade is arranged on a first rotating shaft, and the second spiral blade is arranged on a second rotating shaft; a stirring claw assembly is connected between the first rotating shaft and the second rotating shaft and arranged in the stirring box. The device drives the stirring assembly to rotate to realize stirring operation while discharging and conveying materials, so that the batching precision can be ensured, the uniform mixing of the materials is ensured, and the quality of plastic injection molding is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of injection molding equipment, in particular to a plastic cup batching device. Background Art

[0002] Plastic injection molding is a method of producing plastic products, which involves injecting molten plastic into a plastic product mold under pressure, cooling and molding to obtain the desired plastic parts. In the normal injection molding process, after the product is injected, there will be some waste due to the existence of runners and glue inlet points. Under normal circumstances, the waste is generally collected by a material frame, and then after unified collection, it is uniformly crushed and recycled again.

[0003] In existing plastic injection molding workshops, recycled waste plastic materials and plastic materials to be injected are usually crushed by crushers respectively, and then the crushed particles of recycled plastic and the crushed particles of plastic to be injected are mixed in a certain proportion to form a mixed plastic ingredient, and the mixed plastic ingredient is used as injection molding raw material particles, which are injected into plastic product molds by a pressure injection molding machine for injection molding.

[0004] The traditional mixing method is to manually weigh the required weight of the recycled plastic and the plastic to be injected, then stir the recycled plastic and the plastic to be injected to mix them evenly, and finally pour the mixture into the storage hopper of the injection molding machine, and finally use the pressure injection molding machine to inject it into the plastic product mold for injection molding. In the above method, the batching accuracy is not high and the mixing is not uniform, which affects the quality of plastic injection molding and causes a low pass rate of injection molded products. In addition, during the batching and stirring process, there will be a certain amount of dust in the plastic particles, which will cause environmental problems. Utility Model Content

[0005] In view of the technical problems existing in the background technology, the utility model provides a plastic cup batching device.

[0006] In order to achieve the above purpose, the technical solution provided by the utility model is:

[0007] A plastic cup ingredient dispensing device comprises a frame, wherein a silo 1 and a silo 2 are arranged on the frame, a discharge valve 1 is arranged at the bottom end of the silo 1, and a discharge valve 2 is arranged at the bottom end of the silo 2, a pipe 1 and a pipe 2 are arranged on the frame, and a mixing box is connected between the pipe 1 and the pipe 2; a spiral blade 1 is rotatably arranged inside the pipe 1, and a spiral blade 2 is rotatably arranged inside the pipe 2, the spiral blade 1 is arranged on a rotating shaft 1, and the spiral blade 2 is arranged on a rotating shaft 2; a stirring claw assembly is connected between the rotating shaft 1 and the rotating shaft 2, and the stirring claw assembly is arranged inside the mixing box.

[0008] Optionally, one end of the rotating shaft is connected to a driving motor for transmission.

[0009] Optionally, bearings are respectively provided on the inner walls at both ends of the mixing box, and the first rotating shaft and the second rotating shaft are respectively provided on the inner walls of the bearings.

[0010] Optionally, the pipe 1 is provided with a discharge port 1 near the bottom end of the mixing box, and the pipe 2 is provided with a discharge port 2 near the bottom end of the mixing box. The discharge port 1 is arranged to extend obliquely into the mixing box, and the discharge port 2 is arranged to extend obliquely into the mixing box.

[0011] Optionally, a discharge pipe is provided at the bottom end of the mixing box, and a discharge valve three is provided on the discharge pipe.

[0012] Optionally, the first discharge valve and the second discharge valve are star-shaped discharge valves.

[0013] Optionally, the stirring claw assembly includes a U-shaped stirring rod, a cross bar is arranged between the stirring rods, a connecting rod is fixed in the middle of the cross bar, one end of the connecting rod is fixed to the middle of the stirring rod, the other end of the connecting rod is connected to a fixed disk, one end of the fixed disk is connected to rotating shaft one, and the other end is connected to rotating shaft two.

[0014] Optionally, a fixing sleeve is provided in the middle of the stirring rod, and one end of the connecting rod is inserted into the fixing sleeve and fixed by a locking screw 1; a sliding sleeve is provided in the middle of the cross bar, and the sliding sleeve slides closely against the outer wall of the connecting rod and is fixed by a locking screw 2; the fixing plate and the connecting rod are fixedly connected as a whole, and flanges are provided at the ends of the rotating shaft 1 and the rotating shaft 2, and the flanges of the rotating shaft 1 and the rotating shaft 2 and the fixing plate are fixedly connected by a bolt assembly.

[0015] Optionally, the plastic cup batching device also includes an injection molding device, which includes an injection mold and a clamping mechanism arranged at the upper end of a chassis, and the clamping mechanism is connected to a cylinder for transmission; an injection molding tube is arranged on one side of the injection mold, and a feed port is arranged on the injection molding tube, and the feed port is connected to the injection molding mechanism through a feed pipe, and the end of the discharge pipe is connected to the feed port of the injection molding mechanism through a pipeline.

[0016] The utility model has the following advantages and beneficial effects:

[0017] In the utility model, a silo 1 and a silo 2 are provided on the frame for storing recycled plastics and plastics to be injected. Then, according to the ratio requirements, the materials are discharged using discharge valve 1 and discharge valve 2. The materials reach the inside of pipe 1 and pipe 2 and are transported to the mixing box by spiral blades. The materials are mixed and stirred while being transported. This structure is more compact. While discharging and transporting the materials, the stirring component is driven to rotate by the rotating shaft of the transported materials to achieve the stirring operation. The accuracy of the ingredients can be ensured, the materials are mixed evenly, and the quality of plastic injection molding can be ensured. In addition, the integrated design of ingredients and stirring is in the same link, which avoids the problem of dust from plastic particles during the transportation and stirring process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of the plastic cup batching device provided by the utility model;

[0019] Figure 2 A cross-sectional view of a first discharging structure of a plastic cup batching device provided by the utility model;

[0020] Figure 3 A cross-sectional view of a second discharging structure of the plastic cup batching device provided by the utility model;

[0021] Figure 4 A diagram showing the connection structure between the stirring claw assembly and the rotating shaft provided by the utility model;

[0022] Figure 5 A structural diagram of the injection molding device provided by the utility model;

[0023] Icons: 1-frame, 11-mounting plate 1, 2-drive motor, 21-pipeline 1, 211-discharge port 1, 22-pipeline 2, 221-discharge port 2, 23-rotating shaft 1, 24-spiral blade 1, 25-rotating shaft 2, 26-spiral blade 2, 3-mixing box, 27-bearing, 31-discharge pipe, 32-discharge valve 3, 33-fixed plate, 331-bolt assembly, 34-connecting rod, 35-mixing rod, 351-fixed sleeve, 352- Locking screw 1, 36-cross bar, 361-sleeve, 362-locking screw 2, 4-bin 1, 41-discharge valve 1, 5-bin 2, 51-discharge valve 2, 6-pillar, 61-mounting plate 2, 62-mounting plate 3, 63-mounting plate 4, 64-mounting plate 5, 7-cylinder, 71-piston rod, 72-closing plate, 73-closing mechanism, 74-guide rod, 8-injection tube, 81-injection mold, 82-feed port, 83-feed tube. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example

[0027] like Figures 1 to 5 As shown, a plastic cup batching device includes a frame 1, a mounting plate 11 is provided on the frame 1, a silo 4 and a silo 5 are provided on the mounting plate 11, a discharge valve 141 is provided at the bottom of the silo 4, and a discharge valve 251 is provided at the bottom of the silo 5. A pipe 1 21 and a pipe 2 22 are provided on the frame 1, a mixing box 3 is connected between the pipe 1 21 and the pipe 2 22, a discharge pipe 31 is provided at the bottom of the mixing box 3, and a discharge valve 3 32 is provided on the discharge pipe 31. A spiral blade 1 24 is rotatably provided inside the pipe 1 21, and a spiral blade 2 26 is rotatably provided inside the pipe 2 22. The spiral blade 1 24 and the spiral blade 2 26 have different rotation directions. The spiral blade 1 24 is provided on the rotating shaft 1 23, and the spiral blade 2 26 is provided on the rotating shaft 2 25; a stirring claw assembly is connected between the rotating shaft 1 23 and the rotating shaft 2 25, and the stirring claw assembly is provided inside the mixing box 3.

[0028] In the utility model, a silo 1 4 and a silo 2 5 are provided on the frame 1 for storing recycled plastics and plastics to be injected. Then, according to the ratio requirements, the materials are discharged by using the discharge valve 1 41 and the discharge valve 2 51. The materials reach the inside of the pipe 1 21 and the pipe 2 22, and are transported to the mixing box 3 by the spiral blades. The materials are mixed and stirred while being transported. This structure is more compact. While discharging and conveying the materials, the stirring assembly is driven to rotate by the rotating shaft of the conveying material to realize the stirring operation, which can ensure the accuracy of the ingredients, ensure the uniform mixing of the materials, and ensure the quality of the plastic injection. In addition, the integrated design of the ingredients and stirring is in the same link, which avoids the problem of dust from the plastic particles during the conveying and stirring process.

[0029] In the utility model, one end of the rotating shaft 1 23 is connected to the driving motor 2 for transmission, and the driving motor 2 is fixed on the side wall of the frame 1. Through one driving motor 2, the spiral blade 1 24 and the spiral blade 2 26 can be driven to rotate synchronously to convey materials, and at the same time, the stirring claw assembly is driven to rotate to realize the stirring operation.

[0030] like Figure 2 As shown, the pipe 1 21 and the pipe 2 22 are opened toward one end of the mixing box 3 , so that the material can be directly transported into the mixing box 3 .

[0031] like Figure 3 As shown, bearings 27 are respectively provided on the inner walls at both ends of the mixing box 3, and the rotating shaft 1 23 and the rotating shaft 25 are respectively provided on the inner walls of the bearings 27. The rotating shaft 1 23 and the rotating shaft 25 are supported by the bearings 27, and the stirring claw assembly is also supported to ensure the stability of the entire equipment.

[0032] like Figure 3 As shown, further, the bottom end of the pipe 1 21 near the mixing box 3 is provided with a discharge port 1 211, and the bottom end of the pipe 22 near the mixing box 3 is provided with a discharge port 221, the discharge port 1 211 is inclined to extend into the mixing box 3, and the discharge port 221 is inclined to extend into the mixing box 3. After the bearing 27 is used to enhance the stability of the support, the discharge port 1 211 and the discharge port 2 221 are added to introduce the material into the mixing box 3.

[0033] As the preferred design of the utility model, discharge valve 1 41 and discharge valve 2 51 are star-shaped discharge valves, which are driven by variable frequency motors and automatically discharge materials to ensure the accuracy of material ratio.

[0034] like Figure 2 or Figure 3 As shown, the stirring claw assembly includes a U-shaped stirring rod 35, a cross bar 36 is arranged between the stirring rods 35, a connecting rod 34 is fixed in the middle of the cross bar 36, one end of the connecting rod 34 is fixed to the middle of the stirring rod 35, the other end of the connecting rod 34 is connected to the fixed disk 33, one end of the fixed disk 33 is connected to the rotating shaft 1 23, and the other end is connected to the rotating shaft 2 25. The U-shaped stirring rod 35, the cross bar 36, and the connecting rod 34 can increase the stirring area while ensuring the rigidity of the stirring claw assembly.

[0035] like Figure 4 As shown, further, a fixing sleeve 351 is provided in the middle of the stirring rod 35, one end of the connecting rod 34 is inserted into the fixing sleeve 351 and fixed by a locking screw 352; a sliding sleeve 361 is provided in the middle of the crossbar 36, the sliding sleeve 361 slides against the outer wall of the connecting rod 34 and is fixed by a locking screw 362; the fixing plate 33 and the connecting rod 34 are integrally fixedly connected, and flanges are provided at the ends of the rotating shaft 1 23 and the rotating shaft 2 25, and the flanges of the rotating shaft 1 23 and the rotating shaft 2 25 and the fixing plate 33 are fixedly connected by a bolt assembly 331. Such a design makes the stirring claw assembly detachable, and at the same time, it is convenient to be detachably connected with the rotating shaft 1 23 and the rotating shaft 2 25, so as to facilitate disassembly and assembly, and to facilitate maintenance and replacement of the stirring claw assembly.

[0036] like Figure 5 As shown, the plastic cup batching device of the utility model also includes an injection molding device arranged on a chassis, the chassis includes a pillar 6, a mounting plate 2 61 is arranged on the pillar 6, a mounting plate 3 62, a mounting plate 4 63 and a mounting plate 5 64 are arranged on the mounting plate 2 61, the injection molding device includes an injection mold 81 and a clamping mechanism 73, a plurality of injection molding cavities are arranged in the injection mold 81, the clamping mechanism 73 is arranged in a cup shape, a plurality of clamping mechanisms 73 are arranged on a clamping plate 72, the clamping plate 72 and the piston rod 71 of the cylinder 7 are connected for transmission, and the cylinder 7 is fixed on the mounting plate 3 62. After the clamping mechanism 73 and the injection mold 81 are clamped, a cup-shaped cavity to be cast can be formed inside. An injection molding tube 8 is provided on one side of the injection mold 81, and the injection molding tube 8 is provided between the mounting plate four 63 and the mounting plate five 64. A feed port 82 is provided on the injection molding tube 8, and the feed port 82 is connected to the injection molding mechanism through a feed pipe 83. The end of the discharge pipe 31 is connected to the feed port of the injection molding mechanism through a pipeline. The injection molding mechanism is used to melt the mixed material and pressurize and inject it into the injection mold 81.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A plastic cup batching device, comprising a frame, wherein a first silo and a second silo are arranged on the frame, a first discharge valve is arranged at the bottom of the first silo, and a second discharge valve is arranged at the bottom of the second silo, characterized in that : The frame is provided with a pipe 1 and a pipe 2, and a mixing box is connected between the pipe 1 and the pipe 2; The first pipe is provided with a spiral blade 1 for rotation inside, the second pipe is provided with a spiral blade 2 for rotation inside, the first spiral blade 1 is arranged on a first rotating shaft, and the second spiral blade 2 is arranged on a second rotating shaft; A stirring claw assembly is connected between the rotating shaft one and the rotating shaft two, and the stirring claw assembly is arranged inside the stirring box.

2. The plastic cup batching device according to claim 1, characterized in that: One end of the rotating shaft is connected to a driving motor for transmission.

3. The plastic cup batching device according to claim 1, characterized in that: The inner walls at both ends of the mixing box are respectively provided with bearings, and the first rotating shaft and the second rotating shaft are respectively provided on the inner walls of the bearings.

4. The plastic cup batching device according to claim 3, characterized in that: The first pipe is provided with a discharge port 1 near the bottom of the mixing box, and the second pipe is provided with a discharge port 2 near the bottom of the mixing box. The first discharge port is arranged to extend obliquely into the mixing box, and the second discharge port is arranged to extend obliquely into the mixing box.

5. The plastic cup batching device according to claim 1, characterized in that: A discharge pipe is arranged at the bottom end of the mixing box, and a discharge valve three is arranged on the discharge pipe.

6. The plastic cup batching device according to claim 1, characterized in that: The first discharge valve and the second discharge valve are star-shaped discharge valves.

7. The plastic cup batching device according to claim 1, characterized in that: The stirring claw assembly includes a U-shaped stirring rod, a cross bar is arranged between the stirring rods, a connecting rod is fixed in the middle of the cross bar, one end of the connecting rod is fixed to the middle of the stirring rod, the other end of the connecting rod is connected to a fixed disk, one end of the fixed disk is connected to a first rotating shaft, and the other end is connected to a second rotating shaft.

8. The plastic cup batching device according to claim 7, characterized in that: A fixing sleeve is arranged in the middle of the stirring rod, and one end of the connecting rod is inserted into the fixing sleeve and fixed by a locking screw 1; a sliding sleeve is arranged in the middle of the cross bar, and the sliding sleeve slides closely against the outer wall of the connecting rod and is fixed by a locking screw 2; the fixing plate and the connecting rod are fixedly connected as a whole, and flange plates are arranged at the ends of the rotating shaft 1 and the rotating shaft 2, and the flange plates of the rotating shaft 1 and the rotating shaft 2 and the fixing plate are fixedly connected by a bolt assembly.

9. The plastic cup batching device according to claim 5, characterized in that: It also includes injection molding equipment, which includes an injection mold and a clamping mechanism arranged at the upper end of the chassis, and the clamping mechanism is connected to the cylinder for transmission; an injection molding tube is arranged on one side of the injection mold, and a feed port is arranged on the injection molding tube, and the feed port is connected to the injection molding mechanism through the feed pipe, and the end of the discharge pipe is connected to the feed port of the injection molding mechanism through a pipeline.