Efficient cooling device of plastic extruder
By designing conveying, blowing, cutting and water cooling mechanisms in the plastic extruder, the deformation and low efficiency of plastic models in the cutting and cooling process are solved, and efficient plastic model production is achieved.
Patent Information
- Application Number
- CN202421931520.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2034-08-09
AI Technical Summary
When plastic extruders produce plastic models, plastic viscosity leads to wire drawing and deformation during cutting, affecting the use of the model, and low cooling efficiency and reducing production efficiency.
A high-efficiency cooling device for plastic extruders is designed, including a conveying mechanism, a blowing mechanism, a cutting mechanism and a water cooling mechanism. The conveying mechanism is used to automatically convey the plastic model, the blower mechanism performs initial cooling, the cutting mechanism performs secondary cooling, and the water cooling mechanism is re-cooled through the water cooling box.
Through automated transmission and multi-stage cooling, the deformation and cooling time of plastic models are reduced, production efficiency is improved, and labor costs are saved.
Smart Images

Figure CN222946172U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to a high-efficiency cooling device for a plastic extruder. Background Art
[0002] A plastic extruder is a device used to manufacture plastic products. It forms plastic products of various shapes and sizes by forcing heated plastic raw materials through a die. The working principle of the extruder is to use the pressure and heat generated by the rotation of the screw to melt the solid plastic raw materials into a liquid state, and then push it into the mold, where it cools and solidifies to form the final product. The main components of the extruder include the hopper, screw, heating element, mold, and cooling system. According to production needs, the extruder can be used in conjunction with different molds and auxiliary equipment to produce various plastic products such as pipes, profiles, films, wire insulation, etc.
[0003] When a plastic extruder produces a plastic model, it will cut the model one by one. However, since the plastic has a certain viscosity when it is just produced, it will stick to the cutter during cutting and cause wire drawing, which will cause the plastic model to deform, affecting the use of the model, wasting plastic resources, and requiring the model to be reprocessed. In addition, after the plastic extruder extrudes the plastic to produce a plastic model, the plastic cools down slowly and has a low cooling efficiency, which reduces the overall plastic model production efficiency. Utility Model Content
[0004] The utility model aims to provide a high-efficiency cooling device for a plastic extruder to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a high-efficiency cooling device for a plastic extruder, comprising an extruder body, one side of the extruder body being connected to a discharge chute, and further comprising:
[0006] A conveying mechanism is arranged on one side of the extruder body for driving the plastic model to move, a blower mechanism is arranged above the conveying mechanism for initially cooling the plastic model, and a cutting mechanism is arranged at the outlet of the discharge chute for cutting the plastic;
[0007] A water cooling mechanism is arranged below the conveying mechanism and is used for secondary cooling of the plastic model. The water cooling mechanism comprises a water cooling box arranged below the conveying mechanism.
[0008] Preferably, the conveying mechanism includes a conveying frame fixed to one side of the extruder body, a motor is fixed to one side of the conveying frame, a driving shaft is fixed to the output end of the motor, the outer side of the driving shaft is connected to a conveyor belt, the inner side of the conveyor belt is connected to a driven shaft, and the driving shaft and the driven shaft both rotate on the inner wall of the conveying frame.
[0009] Preferably, the blowing mechanism includes a support plate fixed to the top of the conveying rack, a fan box is fixed to the top of the support plate, a bearing is fixed to the bottom of the fan box, and a blowing fan is rotatably connected to the inner wall of the bearing.
[0010] Preferably, a connecting rod is fixed to the outer side of the bearing, and a protective plate is fixed to one end of the connecting rod.
[0011] Preferably, the cutting mechanism comprises a hydraulic rod fixed to the bottom of the fan box, and a cutter is fixed to the bottom of the hydraulic rod.
[0012] Preferably, a vertical plate is fixed to the inner wall of the water cooling box, a hollow box is clamped on the top of the vertical plate, and two symmetrical handles are fixed to the outer side of the hollow box.
[0013] Preferably, one side of the water cooling box is connected to a water inlet pipe and a water outlet pipe respectively, and the inner walls of the water inlet pipe and the water outlet pipe are both provided with stop valves.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] The utility model can facilitate the discharge of plastic models produced by extruders by providing a discharge chute, can facilitate the automatic transmission of plastic models by providing a conveying mechanism, mechanizes the processing and production of plastic models, and saves labor costs; can preliminarily cool the models when they are discharged from the discharge chute by providing a blower mechanism, so as to avoid the models sticking to the cutter and causing deformation of the models; can cut the models by providing a cutting mechanism, and can perform secondary cooling of the models by providing a water cooling mechanism, so that the models can be cooled quickly, thus saving cooling time and improving the production efficiency of plastic models. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A structural schematic diagram of a preferred embodiment of the high-efficiency cooling device for a plastic extruder provided by the utility model;
[0017] Figure 2 A schematic diagram of the structure of the transmission mechanism provided by the utility model;
[0018] Figure 3 A schematic diagram of the structure of the blower mechanism and the cutting mechanism provided by the utility model;
[0019] Figure 4 This is a structural schematic diagram of the water cooling mechanism provided by the utility model.
[0020] In the figure: 1. extruder body; 2. discharge chute; 3. conveying mechanism; 31. conveying frame; 32. motor; 33. driving shaft; 34. conveyor belt; 35. driven shaft; 4. blowing mechanism; 41. support plate; 42. fan box; 43. bearing; 44. blowing fan; 45. connecting rod; 46. protective plate; 5. cutting mechanism; 51. hydraulic rod; 52. cutter; 6. water cooling mechanism; 61. water cooling box; 62. vertical plate; 63. hollow box; 64. handle; 65. water inlet pipe; 66. water outlet pipe; 67. stop valve. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 As shown, a high-efficiency cooling device for a plastic extruder comprises an extruder body 1, by which the extruder body 1 can be processed; a discharge chute 2 is connected to one side of the extruder body 1, by which the finished plastic model can be easily discharged; a conveying mechanism 3 is also provided on one side of the extruder body 1 for driving the plastic model to move, by which the conveying mechanism 3 can be conveniently provided for conveying the plastic model so that it falls into a water cooling box 61; a blower mechanism 4 for initially cooling the plastic model is provided above the conveying mechanism 3, by which the blower mechanism 4 can be preliminarily cooled for cutting; a cutting mechanism 5 for cutting the plastic is provided at the outlet of the discharge chute 2, by which the plastic model discharged from the discharge chute 2 can be cut; a water cooling mechanism 6 for secondary cooling the plastic model is provided below the conveying mechanism 3, by which the plastic can be secondary cooled; the water cooling mechanism 6 comprises a water cooling box 61 provided below the conveying mechanism 3, by which cold water can be stored for cooling the plastic model.
[0023] See also Figure 2As shown, the conveying mechanism 3 includes a conveying frame 31 fixed to one side of the extruder body 1, and a motor 32 can be installed by setting the conveying frame 31; a motor 32 is fixed to one side of the conveying frame 31, and the motor 32 can drive the driving shaft 33 to rotate; a driving shaft 33 is fixed to the output end of the motor 32, and the driving shaft 33 can drive the conveyor belt 34 to rotate; the outer side of the driving shaft 33 is connected to the conveyor belt 34, and the plastic model can be conveyed by setting the conveyor belt 34; the inner side of the conveyor belt 34 is connected to the driven shaft 35, and the stability of the rotation of the conveyor belt 34 can be improved by setting the driven shaft 35; the driving shaft 33 and the driven shaft 35 both rotate on the inner wall of the conveying frame 31.
[0024] See also Figure 2 and Figure 3 As shown, the blower mechanism 4 includes a support plate 41 fixed to the top of the conveying frame 31, and the support plate 41 can support the fan box 42; the fan box 42 is fixed to the top of the support plate 41, and the fan box 42 can drive the blower fan 44 to rotate; the bearing 43 is fixed to the bottom of the fan box 42, and the bearing 43 can improve the rotation stability of the blower fan 44; the inner wall of the bearing 43 is rotatably connected to the blower fan 44, and the blower fan 44 can be used to perform initial cooling of the plastic model; a connecting rod 45 is fixed to the outer side of the bearing 43, and a protective plate 46 can be fixed by setting the connecting rod 45; a protective plate 46 is fixed to one end of the connecting rod 45, and the blower fan 44 can be protected by setting the protective plate 46.
[0025] See also Figure 3 As shown, the cutting mechanism 5 includes a hydraulic rod 51 fixed to the bottom of the fan box 42. The hydraulic rod 51 can drive the cutter 52 to move up and down; the cutter 52 is fixed to the bottom of the hydraulic rod 51, and the plastic model can be cut by setting the cutter 52.
[0026] See also Figure 4 As shown, a vertical plate 62 is fixed to the inner wall of the water cooling box 61, and the hollow box 63 can be supported by setting the vertical plate 62; the hollow box 63 is clamped on the top of the vertical plate 62, and the plastic model can be placed for cooling by setting the hollow box 63, and it is also convenient to take the model out of the water cooling box 61; two symmetrical handles 64 are fixed to the outside of the hollow box 63, and the hollow box 63 can be easily taken out by setting the handles 64; one side of the water cooling box 61 is respectively connected to a water inlet pipe 65 and a water outlet pipe 66, and the water inlet pipe 65 and the water outlet pipe 66 can be provided to facilitate the replenishment of cold water in the water cooling box 61 and the discharge of used water; the inner walls of the water inlet pipe 65 and the water outlet pipe 66 are provided with stop valves 67, and the water inlet pipe 65 and the water outlet pipe 66 can be controlled by setting the stop valves 67.
[0027] Working principle: the worker uses the extruder body 1 to process the plastic, and the processed plastic model is discharged from the discharge chute 2. At this time, the motor 32 and the fan box 42 are turned on at the same time, and the motor 32 drives the driving shaft 33 to rotate, and the driving shaft 33 drives the conveyor belt 34 to rotate. The conveyor belt 34 conveys the plastic model to the hollow box 63, and the hollow box 63 is placed in the water cooling box 61. When the plastic model is discharged from the discharge chute 2, the fan box 42 drives the blowing fan 44 to rotate to perform the initial cooling of the model. The hydraulic rod 51 drives the cutter 52 to descend to cut the model. The cut plastic model falls on the conveyor belt 34. The model falls into the hollow box 63 and is cooled for the second time. After cooling, the handle 64 is used to take the hollow box 63 out of the water cooling box 61.
[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency cooling device for a plastic extruder, comprising an extruder body (1), one side of the extruder body (1) being connected to a discharge chute (2), characterized in that: Also includes: A conveying mechanism (3) is arranged on one side of the extruder body (1) for driving the plastic model to move, a blower mechanism (4) is arranged above the conveying mechanism (3) for initially cooling the plastic model, and a cutting mechanism (5) is arranged at the outlet of the discharge chute (2) for cutting the plastic; A water cooling mechanism (6) is arranged below the conveying mechanism (3) and is used for secondary cooling of the plastic model. The water cooling mechanism (6) comprises a water cooling box (61) arranged below the conveying mechanism (3).
2. A plastic extruder high-efficiency cooling device according to claim 1, characterized in that: The conveying mechanism (3) comprises a conveying frame (31) fixed to one side of the extruder body (1), a motor (32) being fixed to one side of the conveying frame (31), a driving shaft (33) being fixed to the output end of the motor (32), a conveying belt (34) being connected to the outer side of the driving shaft (33) for transmission, a driven shaft (35) being connected to the inner side of the conveying belt (34) for transmission, and both the driving shaft (33) and the driven shaft (35) being rotated on the inner wall of the conveying frame (31).
3. A high-efficiency cooling device for a plastic extruder according to claim 2, characterized in that: The blower mechanism (4) comprises a support plate (41) fixed to the top of the conveying frame (31); a blower box (42) is fixed to the top of the support plate (41); a bearing (43) is fixed to the bottom of the blower box (42); and a blower fan (44) is rotatably connected to the inner wall of the bearing (43).
4. A plastic extruder high-efficiency cooling device according to claim 3, characterized in that: A connecting rod (45) is fixed on the outer side of the bearing (43), and a protective plate (46) is fixed on one end of the connecting rod (45).
5. The high-efficiency cooling device for a plastic extruder according to claim 3, characterized in that: The cutting mechanism (5) comprises a hydraulic rod (51) fixed to the bottom of the fan box (42), and a cutter (52) is fixed to the bottom of the hydraulic rod (51).
6. A plastic extruder high-efficiency cooling device according to claim 1, characterized in that: A vertical plate (62) is fixed to the inner wall of the water cooling box (61), a hollow box (63) is clamped on the top of the vertical plate (62), and two symmetrical handles (64) are fixed to the outer side of the hollow box (63).
7. A high-efficiency cooling device for a plastic extruder according to claim 1, characterized in that: One side of the water cooling box (61) is connected to a water inlet pipe (65) and a water outlet pipe (66), respectively. The inner walls of the water inlet pipe (65) and the water outlet pipe (66) are both provided with stop valves (67).