Screw conveyer with cleaning structure

By installing a silo wall vibrator on the outside of the feed pipe of the screw conveyor and using compressed air to erode the inner wall, the efficiency reduction and wear problems caused by the material staying and adhesion in the conveyor are solved, and the effect of effective cleaning and extending the life of the equipment is achieved.

CN222947530UActive Publication Date: 2025-06-06XIAN HUASHENG KUNTAI ENERGY & ENVIRONMENTAL PROTECTION TECH CO LTD +1
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Patent Information

Application Number
CN202421861450.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-06
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The material stays on the bottom and sides of the screw conveyor, causing the material adhered to the shell to become solid as the running time increases, affecting the screw conveying efficiency and accelerating wear.

Method used

Multiple silo wall vibrators are installed on the outside of the feed pipe, and compressed gas is passed into the inside of the feed pipe through the compressed air interface. The gas flushes the inner wall to clean up the adhered material.

Benefits of technology

Vibration and gas erosion, the material is effectively prevented from adhesion and blockage, extend the life of the conveying spiral, and cleaned simultaneously during the production process without affecting normal production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screw conveyer with a cleaning structure, a device main body further comprises a material conveying pipe, one end of the material conveying pipe is rotatably connected with a conveying screw, one side of the conveying screw penetrates into the material conveying pipe, the inner wall of the top of the material conveying pipe is connected with an access door through a hinge, and the access door is connected with the cleaning structure. The bottom face of the access door and the inner wall of the conveying pipe are sealed, the front face and the back face of the conveying pipe are fixedly installed with a plurality of bin wall vibrators, one end of the top of the conveying pipe is connected with a feeding pipe in a penetrating mode, and the end, away from the feeding pipe, of the bottom face of the conveying pipe is connected with a discharging pipe in a penetrating mode. Flexible pipes are fixedly connected to the ends, away from the conveying pipe, of the feeding pipe and the discharging pipe, a compressed air connector is connected to the end, close to the feeding pipe, of the top of the conveying pipe in a penetrating mode, and when the bin wall vibrator is started, the whole conveying pipe is driven to vibrate, so that adhesion and blockage of materials on the conveying pipe can be effectively prevented; and the service life of a conveying screw in the conveying pipe can be prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of material conveying, in particular to a screw conveyor with a cleaning structure. Background Art

[0002] Screw conveyors have the characteristics of simple structure, small cross-sectional size, good sealing, reliable operation and low manufacturing cost. They are convenient for intermediate loading and unloading, the conveying direction is reversible, and they can also convey in two opposite directions at the same time. During the conveying process, the materials can also be stirred, mixed, heated and cooled. The material flow rate can be adjusted through the loading and unloading gates. Therefore, screw conveyors are widely used in various sectors of the national economy such as the grain industry, building materials industry, chemical industry, machinery manufacturing industry, and transportation industry.

[0003] However, a certain gap must be maintained between the conveyor's spiral blades and the outer shell to ensure smooth operation of the spiral, but this will cause the material to stay at the bottom and on both sides. When the spiral is running, it will compact the material adhering to the outer shell, so that the material adhering to the outer shell will become solid as the running time increases, affecting the spiral conveying efficiency and accelerating the wear of the spiral blades. Also, because it is inside the spiral, it is difficult to clean. Utility Model Content

[0004] The technical problem to be solved by the utility model is as follows: the material stays at the bottom and both sides, and the spiral has a compacting effect on the material adhered to the outer shell when running, so that the material adhered to the outer shell will become solid with the increase of running time, affecting the spiral conveying efficiency.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A screw conveyor with a cleaning structure comprises a device body, a gas transmission mechanism is arranged on one side of the device body, and the device body comprises a reduction motor and a bin wall vibrator;

[0007] Also includes:

[0008] The device body further comprises a feed pipe, one end of which is rotatably connected to a conveying screw, one side of which penetrates into the feed pipe, and a maintenance door is hingedly connected to the top inner wall of the feed pipe, and the bottom surface of the maintenance door is sealed with the inner wall of the feed pipe;

[0009] The front and back sides of the conveying pipe are fixedly mounted with a plurality of silo wall vibrators, and the silo wall vibrators on each side are arranged in a straight line along the length direction of the conveying pipe. The top end of the conveying pipe is connected with a feed pipe, and the bottom surface of the conveying pipe and the end away from the feed pipe are connected with a discharge pipe. The ends of the feed pipe and the discharge pipe away from the conveying pipe are fixedly connected with a flexible pipe.

[0010] Wherein, a compressed air interface is connected through the top of the conveying pipe and one end close to the feeding pipe.

[0011] As a further solution of the utility model: the device body also includes a support platform, support feet are fixedly installed on both sides of the bottom of the support platform, and a plurality of shock-absorbing blocks are fixedly connected to the top of the support platform, and the top of each shock-absorbing block is fixedly installed on the bottom surface of the feed pipe.

[0012] As a further solution of the utility model: one end of the top of the support platform is connected with the discharge pipe, and the top surface of the support platform is fixedly installed with the reduction motor near the discharge pipe. The output shaft of the reduction motor faces the feed pipe and is fixedly connected with an elastic pin coupling, and the other end of the elastic pin coupling is fixedly connected with the conveying screw.

[0013] As a further solution of the utility model: the air delivery mechanism includes an isolation plate, the outer wall of the isolation plate is fixedly connected to the inner wall of the delivery pipe, and the isolation plate as a whole is located between the compressed air interface and the feed pipe, and a vibration-damping bearing is fixedly installed in the middle of the isolation plate and on the side close to the feed pipe, and the inner side of the vibration-damping bearing is rotatably connected to the conveying spiral.

[0014] As a further solution of the utility model: a plurality of outlet pipes are provided on the inner wall at the edge of the isolation plate, each of the outlet pipes is arranged in a ring around the vibration-damping bearing, and the outlet pipes are L-shaped as a whole.

[0015] As a further solution of the utility model: a slide groove is opened on the inner wall of the isolation plate near each outlet pipe, the inner wall side of each slide groove is fixedly connected to a limiting block, and the middle part of the inner wall of the slide groove is fixedly connected to a spring.

[0016] As a further solution of the utility model: the inner wall of each slide groove is slidably connected with a telescopic tube, a blind hole is opened at one end of the surface of the telescopic tube, the inner side of the blind hole is through-connected with the outlet tube, one end of the outer wall of the telescopic tube is fixedly connected to the spring, and the outer wall of the telescopic tube is movably contacted with the limit block, the end of the telescopic tube away from the spring passes through the isolation plate and is fixedly connected with a push plate, and silicone membranes are fixedly connected on both sides of the inner wall of the push plate.

[0017] Beneficial effects of the utility model:

[0018] (1) The utility model installs a plurality of silo wall vibrators on the outside of the conveying pipe. When the silo wall vibrators are started, the entire conveying pipe is driven to vibrate, thereby effectively preventing the material from adhering to and clogging the conveying pipe, thereby extending the service life of the conveying spiral inside the conveying pipe;

[0019] (2) By introducing compressed gas into the compressed air interface at the top of the feed pipe, the gas enters the feed pipe and flushes the inner wall, thereby assisting in cleaning the feed pipe and removing the materials adhering to the inner wall and blocking the material. The cleaning operation can be carried out simultaneously with production without affecting normal production. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described below in conjunction with the accompanying drawings.

[0021] Figure 1 This is a schematic diagram of the internal structure of the material conveying pipe of the utility model;

[0022] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 3 yes Figure 1 A schematic diagram of the enlarged structure of region A;

[0024] Figure 4 It is a side view structural diagram of the push plate in the utility model;

[0025] Figure 5 It is a schematic diagram of the internal structure of the isolation plate in the utility model.

[0026] In the figure: 1. Device body; 101. Support platform; 102. Support foot; 103. Shock absorber block; 104. Feed pipe; 105. Feed pipe; 106. Discharge pipe; 107. Flexible pipe; 108. Inspection door; 109. Compressed air interface; 110. Conveying screw; 111. Elastic pin coupling; 112. Speed ​​reducer motor; 113. Silo wall vibrator; 2. Gas delivery mechanism; 201. Isolation plate; 202. Shock absorber bearing; 203. Export pipe; 204. Slide; 205. Limit block; 206. Spring; 207. Telescopic pipe; 208. Blind hole; 209. Push plate; 210. Silicone film. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] like Figure 1-5As shown, a screw conveyor with a cleaning structure includes a device body 1, a gas delivery mechanism 2 is arranged on one side of the device body 1, and the device body 1 includes a reduction motor 112 and a bin wall vibrator 113; wherein the device body 1 also includes a material delivery pipe 104, one end of the material delivery pipe 104 is rotatably connected to a conveying screw 110, one side of the conveying screw 110 penetrates into the interior of the material delivery pipe 104, and the top inner wall of the material delivery pipe 104 is hingedly connected to an inspection door 108, and the bottom surface of the inspection door 108 is connected to the material delivery pipe 104. The inner wall of the material pipe 104 is sealed; wherein, the front and back sides of the material delivery pipe 104 are fixedly installed with a plurality of silo wall vibrators 113, and each silo wall vibrator 113 is arranged in a straight line along the length direction of the material delivery pipe 104, the top end of the material delivery pipe 104 is connected with a feed pipe 105, and the bottom surface of the material delivery pipe 104 and the end away from the feed pipe 105 are connected with a discharge pipe 106, and the ends of the feed pipe 105 and the discharge pipe 106 away from the material delivery pipe 104 are fixedly connected with a flexible pipe 107, such as Figure 1-Figure 2 As shown, the flexible tube 107 prevents the feed pipe 105 and the discharge pipe 106 from being separated from the external device when the conveying pipe 104 vibrates;

[0029] The top of the conveying pipe 104 and one end close to the feeding pipe 105 is connected with a compressed air interface 109. Figure 1 , Figure 3 As shown, the compressed air interface 109 can be equipped with an electric valve, which can be remotely controlled together with the bin wall vibrator 113, and the driving load current can reflect the internal material accumulation to a certain extent, thereby remotely controlling the cleaning of the inner wall of the conveying pipe 104;

[0030] The device body 1 also includes a support platform 101, and support feet 102 are fixedly installed on both sides of the bottom of the support platform 101. A plurality of shock-absorbing blocks 103 are fixedly connected to the top of the support platform 101, and the tops of the shock-absorbing blocks 103 are fixedly installed together with the bottom surface of the feeding pipe 104. Figure 2 As shown, the shock absorbing block 103 may be made of rubber material to absorb the impact from above;

[0031] One end of the top of the support platform 101 is connected with the feeding pipe 106 through the top surface of the support platform 101 and is fixedly installed with the reduction motor 112 near the feeding pipe 106. The output shaft of the reduction motor 112 faces the feeding pipe 104 and is fixedly connected with an elastic pin coupling 111. The other end of the elastic pin coupling 111 is fixedly connected with the conveying screw 110. The elastic pin coupling 111 reduces the influence of the vibration of the conveying screw 110 on the reduction motor 112.

[0032] The air delivery mechanism 2 includes an isolation plate 201, the outer wall of the isolation plate 201 is fixedly connected to the inner wall of the feed pipe 104, and the isolation plate 201 is located between the compressed air interface 109 and the feed pipe 105. A vibration-damping bearing 202 is fixedly installed in the middle of the isolation plate 201 and on the side close to the feed pipe 105. The inner side of the vibration-damping bearing 202 is rotatably connected to the conveying screw 110. A plurality of outlet pipes 203 are provided on the inner wall at the edge of the isolation plate 201. Each outlet pipe 203 is arranged in a ring around the vibration-damping bearing 202, and the outlet pipe 203 is L-shaped as a whole. A slide groove 203 is provided on the inner wall of the isolation plate 201 and close to each outlet pipe 203. 04, the inner wall side of each slide groove 204 is fixedly connected to the limit block 205, the middle part of the inner wall of the slide groove 204 is fixedly connected to the spring 206, the inner wall of each slide groove 204 is slidably connected to the telescopic tube 207, one end of the surface of the telescopic tube 207 is provided with a blind hole 208, the inner side of the blind hole 208 is connected to the outlet pipe 203, one end of the outer wall of the telescopic tube 207 is fixedly connected to the spring 206, and the outer wall of the telescopic tube 207 is in active contact with the limit block 205, the end of the telescopic tube 207 located away from the spring 206 passes through the isolation plate 201 and is fixedly connected to the push plate 209, and the inner wall of the push plate 209 is fixedly connected to the silicone membrane 210 on both sides, such as Figure 4-Figure 5 As shown, the silicone film 210 is deformed when pushed by the compressed air, so that it can better capture the compressed air, thereby pushing the telescopic tube 207 to move into the slide groove 204.

[0033] The working principle of this utility model:

[0034] When the device is in use, the upper and lower flexible tubes 107 are connected to external devices respectively, and the material enters the conveying pipe 104 from the feed pipe 105. The reduction motor 112 is started to drive the conveying screw 110 to rotate. The material is moved to the discharge pipe 106 under the push of the conveying screw 110 and then output. When the inner wall of the conveying pipe 104 has serious material adhesion, the silo wall vibrator 113 is started, vibrated for 3 to 5 seconds and then turned off. The silo wall vibrator 113 is repeatedly turned on and off until the compacted accumulated material inside is separated from the inner wall of the trough. During this period, gas can be introduced into the compressed air interface 109, and the gas enters the conveying pipe. 104 pushes the silicone film 210 on the inner side of the push plate 209, so that the telescopic tube 207 is pushed into the inside of the slide groove 204, and the spring 206 is compressed, and the blind hole 208 is gradually aligned with the outlet pipe 203. At this time, the gas passes through the blind hole 208 and the outlet pipe 203 and flows to the side of the conveying spiral 110, and flushes and peels off the surrounding materials attached to the feeding pipe 204. After observing that the accumulated materials are transported out, the compressed air outside is purged for a period of time. At this time, the spring 205 pushes the telescopic tube 207 to reset, and the outlet pipe 203 is closed by the telescopic tube 207 to prevent the material from splashing into the inside of the telescopic tube 207.

[0035] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A screw conveyor with a cleaning structure, comprising a device body (1), a gas transmission mechanism (2) being arranged on one side of the device body (1), and the device body (1) comprising a reduction motor (112) and a bin wall vibrator (113); It is characterized in that Also includes: The device body (1) further comprises a feed pipe (104), one end of which is rotatably connected to a conveying screw (110), one side of which penetrates into the interior of the feed pipe (104), and a maintenance door (108) is hingedly connected to the top inner wall of the feed pipe (104), and the bottom surface of the maintenance door (108) is sealed to the inner wall of the feed pipe (104); The front and back sides of the conveying pipe (104) are fixedly mounted with a plurality of silo wall vibrators (113), and the silo wall vibrators (113) on each side are arranged in a straight line along the length direction of the conveying pipe (104); a feeding pipe (105) is connected through one end of the top of the conveying pipe (104); a discharge pipe (106) is connected through one end of the bottom surface of the conveying pipe (104) away from the feeding pipe (105); and a flexible pipe (107) is fixedly connected to one end of the feeding pipe (105) and the discharge pipe (106) away from the conveying pipe (104); The top of the conveying pipe (104) and one end close to the feeding pipe (105) is connected through a compressed air interface (109).

2. A screw conveyor with a cleaning structure according to claim 1, characterized in that: The device body (1) further comprises a support platform (101), support feet (102) are fixedly mounted on both sides of the bottom of the support platform (101), a plurality of shock absorbing blocks (103) are fixedly connected to the top of the support platform (101), and the top of each of the shock absorbing blocks (103) is fixedly mounted on the bottom surface of the feed pipe (104).

3. A screw conveyor with a cleaning structure according to claim 2, characterized in that: One end of the top of the support platform (101) is connected to the feed pipe (106), and a reduction motor (112) is fixedly installed on the top surface of the support platform (101) near the feed pipe (106). The output shaft of the reduction motor (112) faces the feed pipe (104) and is fixedly connected to an elastic pin coupling (111), and the other end of the elastic pin coupling (111) is fixedly connected to the conveying screw (110).

4. The screw conveyor with a cleaning structure according to claim 1, characterized in that: The air delivery mechanism (2) comprises an isolation plate (201), the outer wall of the isolation plate (201) is fixedly connected to the inner wall of the delivery pipe (104), and the isolation plate (201) is located as a whole between the compressed air interface (109) and the feed pipe (105), and a vibration-damping bearing (202) is fixedly installed in the middle of the isolation plate (201) and on a side close to the feed pipe (105), and the inner side of the vibration-damping bearing (202) is rotatably connected to the delivery screw (110).

5. The screw conveyor with a cleaning structure according to claim 4, characterized in that: A plurality of outlet pipes (203) are provided on the inner wall at the edge of the isolation plate (201), each of the outlet pipes (203) is arranged in a ring around the vibration-damping bearing (202), and the outlet pipes (203) are L-shaped as a whole.

6. The screw conveyor with a cleaning structure according to claim 4, characterized in that: A slide groove (204) is provided on the inner wall of the isolation plate (201) near each outlet pipe (203), a limit block (205) is fixedly connected to the inner wall side of each slide groove (204), and a spring (206) is fixedly connected to the middle of the inner wall of the slide groove (204).

7. The screw conveyor with a cleaning structure according to claim 6, characterized in that: The inner wall of each slide groove (204) is slidably connected with a telescopic tube (207), one end of the surface of the telescopic tube (207) is provided with a blind hole (208), the inner side of the blind hole (208) is connected with the outlet tube (203), one end of the outer wall of the telescopic tube (207) is fixedly connected with the spring (206), and the outer wall of the telescopic tube (207) is in active contact with the limit block (205), the end of the telescopic tube (207) located away from the spring (206) passes through the isolation plate (201) and is fixedly connected with a push plate (209), and both sides of the inner wall of the push plate (209) are fixedly connected with silicone membranes (210).