Roundabout heat exchange wine steamer

By designing a roundabout main flue and a maze-type waste heat recovery flue in the wine steamer, the flue gas residence time is extended, and the problem of low thermal efficiency of the existing wine steamer is solved, achieving more efficient heat transfer and steam generation.

CN222948319UActive Publication Date: 2025-06-06CHANGZHOU BOILER
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421277180.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-06-06
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing wine steamers have less flue gas resistance and shorter flue gas residence time, resulting in higher temperature and lower thermal efficiency of outlet flue gas.

Method used

The wine steamer design adopts a roundabout heat exchanger, which includes setting up a combustion chamber and main flue in the distillation pot, and passing through multiple roundabout structures and a maze-type waste heat recovery flue to extend the residence time of the flue gas in the distillation pot.

Benefits of technology

It improves the thermal efficiency of the wine steamer, extends the residence time of the flue gas in the pot, and enhances the heat transfer effect between the flue gas and water.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222948319U_ABST
    Figure CN222948319U_ABST
Patent Text Reader

Abstract

The utility model discloses a roundabout heat exchange wine steamer. The wine steamer comprises a distillation pot, a combustion chamber, a main flue and a waste heat recovery flue, the combustion chamber and the main flue are both arranged in the distillatory kettle, and the waste heat recovery flue is located below the distillatory kettle; the main flue is arranged in a multi-return-stroke roundabout structure, and the waste heat recovery flue is arranged in a labyrinth structure. The liquor steamer adopts a chamber combustion structure, the combustion chamber and the main flue are arranged in the distillation pot, heat and high-temperature flue gas generated by fuel combustion are directly transferred to water in the distillation pot to form high-temperature steam, and the high-temperature steam passes through a flue composed of the roundabout main flue and the labyrinth type waste heat recovery flue to be recycled. The retention time of smoke in the distillation pot can be greatly prolonged, so that the heat efficiency of the distillation pot is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wine distiller, in particular to a wine distiller with roundabout heat exchange. Background Art

[0002] A distiller is a device that uses distillation to make or purify alcohol. Its working principle is to use the fact that the boiling point of alcohol is lower than that of water, to generate alcohol vapor by heating the fermented mash, and then to convert the vapor into liquid alcohol by cooling, thereby separating and purifying alcohol from other components.

[0003] A general wine distiller includes a heat source, a distillation pot, a pot cover and a condenser. The heat source heats the distillation pot. The water in the distillation pot absorbs the heat and generates steam. The high-temperature steam then heats the mash at the top of the distillation pot to generate wine vapor. Finally, it is condensed and separated through the condenser, so that the water and wine are separated and converted into liquids respectively.

[0004] In the prior art, a wine distilling device is disclosed, which consists of a pot body and a stove body. The stove body is mainly composed of a stove body interlayer, a grate, a water inlet pipe, and a combustion chamber. The pot body is mainly composed of a fire pipe, a water channel, and a flue. The flue is designed as a planar two-way rotary flue, which is provided with a preheated interlayer water channel around the stove body, and then the water channel and the flue are arranged at intervals in the pot body. The high-temperature flue gas generated by the combustion in the combustion chamber passes through the flue, transfers heat to the surrounding water, and is then discharged through the chimney. However, in the above structure, since the combustion chamber is placed at the center bottom of the pot body, the high-temperature flue gas transfers heat to the surroundings through the rotary flue. The smoke resistance of this structure is small and the smoke residence time is short, resulting in a higher temperature of the outlet smoke and a lower thermal efficiency. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a wine distiller with a circuitous heat exchange to solve the above-mentioned traditional problems, and improves the thermal efficiency of the smoke by improving the structure of the smoke.

[0006] The utility model is implemented by the following technical solutions:

[0007] A wine distiller with a circuitous heat exchange comprises a distillation pot, a combustion chamber disposed in the distillation pot, a main flue connected to the combustion chamber, and a waste heat recovery flue connected to the main flue; the combustion chamber and the main flue are both disposed in the distillation pot, and the waste heat recovery flue is located below the distillation pot; the main flue is arranged in a circuitous structure with multiple returns, and the waste heat recovery flue is arranged in a maze-like structure.

[0008] Preferably, the main flue is arranged axially symmetrically with the combustion chamber as the axis of symmetry.

[0009] Preferably, the main flue includes a first rotating flue, a second rotating flue, a third rotating flue, a plurality of first heat exchange tubes connecting the first rotating flue and the second rotating flue, and a plurality of second heat exchange tubes connecting the second rotating flue and the third rotating flue; the first rotating flue is arranged at the outlet of the combustion chamber; the third rotating flue surrounds the inner wall of the distillation pot, and the tail end of the third rotating flue is arranged near the entrance of the combustion chamber and is connected to the waste heat recovery flue; the first heat exchange tube and the second heat exchange tube are arranged side by side to form a heat exchange group, and the heat exchange group is symmetrically distributed on opposite sides of the combustion chamber.

[0010] Preferably, in the transverse cross section, the first rotary flue, the second rotary flue and the third rotary flue are all arranged in a crescent-shaped structure.

[0011] Preferably, a first buffer space is provided on opposite sides of the first rotating flue, and the width of the first buffer space is smaller than the diameter of the first heat exchange tube; a second buffer space is provided on opposite sides of the second rotating flue, and the width of the second buffer space is smaller than the diameter of the second heat exchange tube.

[0012] Preferably, a plurality of spoiler bumps are provided at the outlet of the combustion chamber, and the spoiler bumps are distributed on opposite sides of the combustion chamber.

[0013] Preferably, in cross section, the waste heat recovery flue is axially symmetrically arranged to form a bidirectional labyrinth flow flue in a plane.

[0014] Preferably, the waste heat recovery flue includes a flue gas waste heat inlet, a first smoke baffle, a second smoke baffle, a third smoke baffle, a fourth smoke baffle and a smoke exhaust port; the first smoke baffle is arranged in an arc shape and is arranged in front of the smoke flow of the flue gas waste heat inlet; the second smoke baffle and the third smoke baffle are arranged symmetrically, one end of the second smoke baffle is connected to the inner wall of the waste heat recovery flue, and the other end of the second smoke baffle is arranged in an arc shape, one end of the third smoke baffle is connected to the inner wall of the waste heat recovery flue, and the other end of the third smoke baffle is arranged in an arc shape; the fourth smoke baffle is arranged in an arc shape and is arranged behind the smoke flow of the smoke exhaust port; the smoke exhaust port and the flue gas waste heat inlet are arranged relatively to each other.

[0015] Preferably, the first smoke baffle and the fourth smoke baffle form a first smoke baffle circle having a first flow gap, the arc-shaped end of the second smoke baffle and the arc-shaped end of the third smoke baffle form a second smoke baffle circle having a second flow gap, the first smoke baffle and the fourth smoke baffle are respectively arranged on opposite sides of the second flow gap, and the diameter of the first smoke baffle circle is greater than the diameter of the second smoke baffle circle.

[0016] Preferably, a receiving cavity for receiving a pot cover is further provided on the outer side of the distillation pot.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The wine distiller of the utility model adopts a chamber combustion structure, and the combustion chamber and the main flue are arranged in the distillation pot. The heat and high-temperature flue gas generated by the combustion of the fuel are directly transferred to the water in the distillation pot to form high-temperature steam. Then, through the flue composed of the circuitous main flue and the labyrinth type waste heat recovery flue, the residence time of the flue gas in the distillation pot can be greatly prolonged to improve its thermal efficiency.

[0019] 2. The wine distiller of the utility model adopts an upper and lower flue structure, the upper flue is connected to the combustion chamber, and the lower flue is connected to the smoke exhaust port, so that the condensed water in the smoke can follow the flow of the smoke, gradually flow from the top to the bottom, and then flow out from the smoke outlet, thereby avoiding the problem of flue blockage caused by the generation of condensed water.

[0020] 3. In the wine distiller of the utility model, the high-temperature flue gas is centered on the combustion chamber, and gradually diffuses to both sides through the action of each rotating flue, and uses a circuitous heat exchange structure to extend the residence time of the flue gas in the pot body. Then, through the action of the waste heat recovery flue, the flue gas is made to flow toward the center as much as possible through the action of each smoke baffle plate, and to flow in a circuitous manner through the action of each smoke baffle circle, so as to cooperate with the action of the upper combustion chamber and the main flue, so that the water temperature in the middle of the bottom of the distillation pot is maintained at a higher temperature, which is convenient for heating the water in the middle to form high-temperature steam. In addition, the flow direction of the flue gas in the waste heat recovery flue forms a counterflow to the flow direction of the flue gas in the main flue, which is convenient for enhancing the heat transfer effect between the flue gas and water. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a longitudinal sectional structural diagram of the wine distiller of the utility model;

[0022] Figure 2 It is a transverse cross-sectional structural diagram of the distillation pot of the wine distiller of the utility model;

[0023] Figure 3 This is a transverse cross-sectional structural diagram of the waste heat recovery flue of the wine distiller of the present invention, wherein the direction indicated by the arrow is the direction of flue gas flow.

[0024] In the figure: 10, distillation pot; 11, sewage outlet; 12, receiving chamber; 20, combustion chamber; 21, spoiler convex block; 30, main flue; 31, first rotary flue; 32, second rotary flue; 33, third rotary flue; 34, first heat exchange tube; 35, second heat exchange tube; 40, waste heat recovery flue; 41, flue gas waste heat inlet; 42, first smoke baffle; 43, second smoke baffle; 44, third smoke baffle; 45, fourth smoke baffle; 46, flue gas outlet. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0026] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0027] In the description of the present utility model, it is necessary to understand that when an element is considered to be "connected" to another element, it may be directly connected to another element or there may be intermediate elements at the same time. On the contrary, when an element is said to be "directly" connected to another element, there are no intermediate elements.

[0028] See also Figure 1-Figure 3 , which is a roundabout heat exchange wine distiller of a preferred embodiment of the utility model, is used to generate high-temperature steam and then heat the mash placed on the upper part thereof. Specifically, the wine distiller includes a distillation pot 10, a combustion chamber 20 placed in the distillation pot 10, a main flue 30 connected to the combustion chamber 20, and a waste heat recovery flue 40 connected to the main flue 30.

[0029] The four sides of the distillation pot 10 and the bottom of the waste heat recovery flue 40 are uniformly provided with an insulation layer, such as aluminum silicate wool or other insulation materials, with a thickness of 60mm-120mm, such as 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, 120mm, and most preferably, the thickness is 80mm. A water replenishment port is provided on the side of the distillation pot 10 for replenishing water therewith. A sewage outlet 11 is provided at the bottom of the distillation pot 10 for discharging sewage or fermented grains residue or other impurities at the bottom of the pot. In one embodiment, the combustion chamber 20 and the main flue 30 are both placed in the distillation pot 10, and the waste heat recovery flue 40 is located below the distillation pot 10. The main flue 30 is roughly arranged in a circuitous structure with multiple return trips, and the waste heat recovery flue 40 is roughly arranged in a maze-like structure.

[0030] like Figure 2As shown, in the present embodiment, the combustion chamber 20 is arranged at the middle lower end position in the distillation pot 10, the combustion chamber 20 is roughly arranged in a long strip shape, and the main flue 30 is axially symmetrically arranged with the combustion chamber 20 as the axis of symmetry, and is evenly distributed on the opposite sides of the combustion chamber 20. Specifically, the main flue 30 includes a first rotating flue 31, a second rotating flue 32, a third rotating flue 33, a plurality of first heat exchange tubes 34 connecting the first rotating flue 31 and the second rotating flue 32, and a plurality of second heat exchange tubes 35 connecting the second rotating flue 32 and the third rotating flue 33. The first rotating flue 31 is arranged at the outlet of the combustion chamber 20, and the second rotating flue 32 is arranged opposite to the first rotating flue 31. In the transverse section, the first rotating flue 31 is roughly arranged in a crescent-shaped structure, which is convenient for buffering the high-temperature flue gas so that it can quickly disperse and flow into each heat exchange tube. Similarly, the second rotary flue 32 is arranged in a roughly crescent-shaped structure in the transverse cross-section, and the third rotary flue 33 is arranged in a roughly crescent-shaped structure in the transverse cross-section; the third rotary flue 33 surrounds the inner wall of the distillation pot 10, and the tail end of the third rotary flue 33 is arranged near the entrance of the combustion chamber 20, and is connected to the waste heat recovery flue 40; the first heat exchange tube 34 and the second heat exchange tube 35 are arranged side by side to form a heat exchange group, and the heat exchange group is symmetrically distributed on opposite sides of the combustion chamber 20. Among them, there are gaps between each first heat exchange tube 34, between each second heat exchange tube 35, and between the first heat exchange tube 34 and the second heat exchange tube 35, and the gap distance is 30-60mm, such as 30mm, 40mm, 50mm, 60mm, etc. In the transverse direction, the number of the first heat exchange tubes 34 is at least 2, and the number of the second heat exchange tubes 35 is at least 2. In the longitudinal direction, the number of the first heat exchange tubes 34 is at least 2, and the number of the second heat exchange tubes 35 is at least 2. Preferably, in the longitudinal direction, the number of the first heat exchange tubes 34 is 4, and the number of the second heat exchange tubes 35 is 4. In other embodiments, there are gaps between the first rotary flue 31 and the third rotary flue 33, and between the second rotary flue 32 and the third rotary flue 33, and the gap distance is not less than 50mm, such as 50mm, 60mm, 70mm, 80mm, etc.

[0031] In the above embodiments, the main flue 30 is provided with two or more return convection tubes to enhance the heat exchange between the flue gas and water, so as to prolong the residence time of the flue gas in the distillation pot 10. Generally, the combustion chamber 20 is placed at the lowest liquid level of the distillation pot 10, and a low-nitrogen burner is used. Gas or fuel oil is introduced as fuel to generate high-temperature flue gas after ignition, and combustion air is introduced from a certain height outside.

[0032] Optionally, the outlet of the combustion chamber 20 is further provided with several flow-interrupting protrusions 21, and each flow-interrupting protrusion 21 is distributed on two opposite sides of the outlet of the combustion chamber 20. The first rotary flue 31 is further provided with a first buffer space on two opposite sides, and the width of the first buffer space is smaller than the diameter of the first heat exchange tube 34; the second rotary flue 32 is further provided with a second buffer space on two opposite sides, and the width of the second buffer space is smaller than the diameter of the second heat exchange tube 35, so that the flue gas has sufficient buffer time.

[0033] like Figure 1 and Figure 3 As shown, in the cross section, the waste heat recovery flue 40 is roughly axially symmetrically arranged with the center line as the axis of symmetry, forming a bidirectional maze-like flow flue in the plane. Specifically, the waste heat recovery flue 40 includes a flue gas waste heat inlet 41, a first smoke baffle 42, a second smoke baffle 43, a third smoke baffle 44, a fourth smoke baffle 45 and a flue gas outlet 46; the flue gas waste heat inlet 41 is connected to the outlet of the third rotary flue 33, the number of the flue gas waste heat inlets 41 is 2, and each flue gas waste heat inlet 41 is symmetrically arranged; the first smoke baffle 42 is roughly arc-shaped and arranged in front of the flue gas flow of the flue gas waste heat inlet 41; the second smoke baffle 43 and the third smoke baffle 44 are symmetrically arranged, one end of the second smoke baffle 43 is connected to the inner wall of the waste heat recovery flue 40, and the other end of the second smoke baffle 43 is arc-shaped. Similarly, one end of the third smoke baffle 44 is connected to the inner wall of the waste heat recovery flue 40, and the other end of the third smoke baffle 44 is arc-shaped; the fourth smoke baffle 45 is roughly arc-shaped and arranged behind the flue gas flow of the flue gas outlet 46. The smoke exhaust port 46 and the smoke waste heat inlet 41 are arranged opposite to each other.

[0034] Among them, the first smoke baffle 42 and the fourth smoke baffle 45 form a first smoke baffle circle with a first flow gap, the arc end of the second smoke baffle 43 and the arc end of the third smoke baffle 44 form a second smoke baffle circle with a second flow gap, the first smoke baffle 42 and the fourth smoke baffle 45 are respectively arranged on opposite sides of the second flow gap, and the diameter of the first smoke baffle circle is greater than the diameter of the second smoke baffle circle. Through the above smoke baffle structure, a two-way labyrinth flow flue is formed to heat or keep warm the water at the bottom of the distillation pot 10, so as to further absorb the residual heat of the flue gas.

[0035] In other embodiments, a receiving chamber 12 is further provided on the outside of the distillation pot 10, and the receiving chamber 12 is used to receive a pot cover, and a ventilation plate is provided at the bottom of the pot cover, and the fermented grains are placed on the ventilation plate and then placed on the distillation pot 10, so that the steam heats the fermented grains. The ventilation plate is provided with a plurality of ventilation holes, and the ventilation holes are evenly distributed, and a sealing arrangement is provided between the pot cover and the receiving chamber 12, such as a labyrinth seal or a sealing ring.

[0036] In the above embodiments, the distillation pot 10, the combustion chamber 20, the main flue 30, and the waste heat recovery flue 40 are all made of stainless steel or other high temperature resistant materials. During operation, the water level is added to a position slightly submerging the highest position of the combustion chamber 20 and / or the main flue 30, or slightly lower than the highest position of the combustion chamber 20 and / or the main flue 30, so that steam can be generated quickly.

[0037] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0038] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A wine distiller with roundabout heat exchange, characterized in that: It includes a distillation pot, a combustion chamber placed in the distillation pot, a main flue connected to the combustion chamber, and a waste heat recovery flue connected to the main flue; the combustion chamber and the main flue are both placed in the distillation pot, and the waste heat recovery flue is located below the distillation pot; the main flue is arranged in a circuitous structure with multiple returns, and the waste heat recovery flue is arranged in a maze-like structure.

2. The wine distiller with circuitous heat exchange according to claim 1, characterized in that: The main flue is arranged in an axisymmetric manner with the combustion chamber as a symmetry axis.

3. The wine distiller with circuitous heat exchange according to claim 2, characterized in that: The main flue includes a first rotating flue, a second rotating flue, a third rotating flue, a plurality of first heat exchange tubes connecting the first rotating flue and the second rotating flue, and a plurality of second heat exchange tubes connecting the second rotating flue and the third rotating flue; the first rotating flue is arranged at the outlet of the combustion chamber; the third rotating flue surrounds the inner wall of the distillation pot, the tail end of the third rotating flue is arranged near the entrance of the combustion chamber, and is connected to the waste heat recovery flue; the first heat exchange tube and the second heat exchange tube are arranged side by side to form a heat exchange group, and the heat exchange group is symmetrically distributed on opposite sides of the combustion chamber.

4. The wine distiller with roundabout heat exchange according to claim 3, characterized in that: In the transverse cross section, the first rotary flue, the second rotary flue and the third rotary flue are all arranged in a crescent-shaped structure.

5. The wine distiller with roundabout heat exchange according to claim 3, characterized in that: A first buffer space is provided on opposite sides of the first rotary flue, and the width of the first buffer space is smaller than the diameter of the first heat exchange tube; a second buffer space is provided on opposite sides of the second rotary flue, and the width of the second buffer space is smaller than the diameter of the second heat exchange tube.

6. The wine distiller with circuitous heat exchange according to claim 1, characterized in that: A plurality of spoiler bumps are provided at the outlet of the combustion chamber, and each of the spoiler bumps is distributed on two opposite sides of the combustion chamber.

7. The wine distiller with circuitous heat exchange according to claim 1, characterized in that: In cross section, the waste heat recovery flue is arranged axially symmetrically, forming a bidirectional maze-like flow flue in a plane.

8. The wine distiller with circuitous heat exchange according to claim 7, characterized in that: The waste heat recovery flue includes a flue gas waste heat inlet, a first smoke baffle, a second smoke baffle, a third smoke baffle, a fourth smoke baffle and a smoke exhaust port; the first smoke baffle is arranged in an arc shape and is arranged in front of the smoke flow of the flue gas waste heat inlet; the second smoke baffle and the third smoke baffle are arranged symmetrically, one end of the second smoke baffle is connected to the inner wall of the waste heat recovery flue, and the other end of the second smoke baffle is arranged in an arc shape, one end of the third smoke baffle is connected to the inner wall of the waste heat recovery flue, and the other end of the third smoke baffle is arranged in an arc shape; the fourth smoke baffle is arranged in an arc shape and is arranged behind the smoke flow of the smoke exhaust port; the smoke exhaust port and the flue gas waste heat inlet are arranged relatively to each other.

9. The wine distiller with circuitous heat exchange according to claim 8, characterized in that: The first smoke baffle plate and the fourth smoke baffle plate form a first smoke baffle circle having a first flow gap, the arc-shaped end of the second smoke baffle plate and the arc-shaped end of the third smoke baffle plate form a second smoke baffle circle having a second flow gap, the first smoke baffle plate and the fourth smoke baffle plate are respectively arranged on opposite sides of the second flow gap, and the diameter of the first smoke baffle circle is greater than the diameter of the second smoke baffle circle.

10. The wine distiller with circuitous heat exchange according to claim 1, characterized in that: The outer side of the distillation pot is also provided with a receiving cavity for receiving the pot cover.