Rapid dip dyeing and coloring device for polyester yarn production

Abstract

The utility model relates to the field of dyeing devices, and discloses a rapid dip dyeing and coloring device for polyester yarn production, which comprises a dyeing cylinder and a cylinder cover, a water outlet pipe is mounted at the left end of the dyeing cylinder, a bottom plate is fixedly connected to the bottom end of the dyeing cylinder, a gear is rotatably connected to the upper surface of the dyeing cylinder, and a water outlet pipe is mounted on the cylinder cover. A motor is installed on the upper surface of the cylinder cover, a movable plate is rotationally connected to the lower surface of the cylinder cover, a main gear is rotationally connected to the lower surface of the movable plate, an auxiliary gear is meshed with the right side of the main gear, the upper surface of the auxiliary gear is rotationally connected to the lower surface of the movable plate, and a fixed disc is fixedly connected to the lower surface of the auxiliary gear. According to the utility model, the main gear can be driven to rotate by starting the motor, the main gear can drive the auxiliary gear to rotate, and the auxiliary gear can be limited by the gear to rotate when rotating, so that the wire wheels can be driven to revolve and rotate in the tank body, and each group of wire wheels can be uniformly heated.

Description

Technical Field

[0001] The utility model relates to the technical field of dyeing devices, in particular to a rapid immersion dyeing device for polyester yarn production. Background Art

[0002] Polyester yarn dyeing is a process involving multiple steps and processes, the main purpose of which is to give the polyester thread the desired color; the production and coloring of polyester yarn is done by inserting the polyester thread wheel into the material pipe, and then using a crane to place the entire equipped polyester yarn into the cylinder, and then injecting the configured dye into the dye tank, and then starting the dye tank to heat the dye to color the polyester thread.

[0003] When dyeing, since the heating position inside the dye vat is fixed, the temperature of the dye near the heater is higher, while the temperature of the dye far away from the heater is lower. Due to the temperature difference inside the dye vat, when dyeing the polyester yarn, even if the dye in the high-temperature area has been dyed, it is still necessary to wait for the dye in the low-temperature area to be completed before all the materials in the batch can be taken out. The overall device delivery efficiency is low. Therefore, a rapid immersion dyeing device for polyester yarn production is proposed to solve the above problems. Summary of the invention

[0004] In order to make up for the above shortcomings, the utility model provides a rapid dyeing and coloring device for polyester yarn production, which aims to improve the problem in the prior art that "after the coloring of the material in the high temperature zone is completed, it is still necessary to wait for the coloring of the material in the low temperature zone to be completed, resulting in low processing efficiency".

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a rapid dyeing and coloring device for polyester yarn production, comprising a dyeing cylinder and a cylinder cover, a water outlet pipe is installed at the left end of the dyeing cylinder, a bottom plate is fixedly connected to the bottom end of the dyeing cylinder, a gear is rotatably connected to the upper surface of the dyeing cylinder, a motor is installed on the upper surface of the cylinder cover, a movable plate is rotatably connected to the lower surface of the movable plate, a main gear is rotatably connected to the lower surface of the movable plate, a sub-gear is meshed on the right side of the main gear, the upper surface of the sub-gear is rotatably connected to the lower surface of the movable plate, the lower surface of the sub-gear is fixedly connected to a fixed disk, a material pipe is inserted into the lower surface of the fixed disk, a wire wheel is sleeved on the outer wall of the material pipe, a bottom tray is fixedly connected to the lower surface of the material pipe, and a material disk is rotatably connected to the lower surface of the bottom tray.

[0006] Further preferably, the outer wall of the gear is fixedly connected to bevel gear 1, the bottom end of the bevel gear 1 is meshed with bevel gear 2 near the right end, the left surface of the bevel gear 2 passes through and is rotatably connected to bearing 1, the inner wall of the bearing 1 passes through and is slidably connected to a buckle, the lower surface of the buckle is fixedly connected to a spring, the lower surface of the spring is fixedly connected to the inner wall of bearing 1, the left surface of the bearing 1 is fixedly connected to the right surface of the dyeing vat, and the right surface of the bevel gear 2 is fixedly connected to a handle.

[0007] Further preferably, a fixing tube passes through and is fixedly connected to the top of the material tray, a second bearing is sleeved on the outer wall of the bottom end of the fixing tube, and the lower surface of the second bearing is rotatably connected to the upper surface of the bottom plate.

[0008] Further preferably, the inner wall of the bevel gear 2 is provided with a groove, and the groove and the buckle are matched with each other.

[0009] Further preferably, the bottom end of the output shaft of the motor is fixedly connected to the top end of the main gear, and the sub-gears and fixed plates are provided in multiple groups, and the multiple groups of sub-gears and fixed plates are arranged in a rotating array with the center line of the main gear as the rotation axis.

[0010] Further preferably, the material pipes are provided in a plurality of groups, and the plurality of material pipes are arranged in a rotation array with the center line of the bottom tray as the rotation axis.

[0011] Further preferably, the bottom end of the fixing tube is configured to be rectangular, and the inner wall of the top end of the bearing 2 is configured to be rectangular.

[0012] Further preferably, an electric slide rail is provided on the rear surface of the dyeing vat, and the front end of the output shaft of the electric slide rail is fixedly connected to the rear end of the vat cover.

[0013] The utility model has the following beneficial effects:

[0014] In the utility model, the main gear can be driven to rotate by starting the motor, and the main gear will drive the sub-gear to rotate. When the sub-gear rotates, it will be restricted by the gear and rotate on its own. In this way, the wire wheel can be driven to revolve and rotate inside the tank body. In this way, each group of wire wheels can be heated evenly, and a single batch of wire wheels can be colored at the same time. The overall production efficiency of the device is relatively high.

[0015] 2. In the utility model, the buckle can be disengaged from the groove by toggling it, and then the handle can be rotated to drive the bevel gear 2 to rotate, and the bevel gear 2 will drive the bevel gear 1 to rotate, and the bevel gear 1 will drive the gear to rotate, so that the position of the wire wheel inside the dyeing tank can be manually fine-tuned, and the overall device has good applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the overall device in the utility model;

[0017] Figure 2 It is a three-dimensional structural schematic diagram of the gear and material pipe in the utility model;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the motor, cylinder cover and gear in the utility model;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the main gear and the auxiliary gear in the utility model;

[0020] Figure 5 It is a schematic diagram of the three-dimensional structure of the fixed tube and the second bearing in the utility model;

[0021] Figure 6 It is a schematic cross-sectional view of the three-dimensional structure of the transfer handle, bearing and bevel gear in the utility model.

[0022] Legend:

[0023] 1. Motor; 2. Cylinder cover; 3. Bevel gear 1; 4. Dyeing cylinder; 5. Water outlet pipe; 6. Bevel gear 2; 7. Turning handle; 8. Bearing 1; 9. Gear; 10. Material pipe; 11. Wire wheel; 12. Bottom tray; 13. Material tray; 14. Bottom plate; 15. Bearing 2; 16. Sub-gear; 17. Fixed plate; 18. Main gear; 19. Fixed pipe; 20. Buckle; 21. Spring; 22. Movable plate; 23. Electric slide rail; 24. Groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0025] Reference Figure 1 - Figure 3The utility model provides an embodiment: a rapid dyeing device for polyester yarn production, comprising a dyeing cylinder 4 for storing dyes and a cylinder cover 2 for closing the top opening of the dyeing cylinder 4, a water outlet pipe 5 for discharging dyes is installed at the left end of the dyeing cylinder 4, a bottom plate 14 for closing the bottom end of the dyeing cylinder 4 is fixedly connected to the bottom end of the dyeing cylinder 4, a gear 9 for facilitating the rotation of a secondary gear 16 is rotatably connected to the upper surface of the dyeing cylinder 4, a motor 1 for rotating a main gear 18 is installed on the upper surface of the cylinder cover 2, and a gear 1 for supporting the lower surface of the cylinder cover 2 is rotatably connected to the lower surface of the cylinder cover 2. A movable plate 22 is provided for supporting the main gear 18 and the sub-gear 16 to revolve, and the lower surface of the movable plate 22 is rotatably connected to the main gear 18 for driving the sub-gear 16 to rotate. The right side of the main gear 18 is meshed with the sub-gear 16 for driving the fixed plate 17 to rotate. The upper surface of the sub-gear 16 is rotatably connected to the lower surface of the movable plate 22. When the motor 1 drives the main gear 18 to rotate, the main gear 18 and the sub-gear 16 can both revolve around the center of the movable plate 22 as the rotation axis, and the lower surface of the sub-gear 16 is fixedly connected to the fixed plate 17 for driving the material pipe 10 to rotate.

[0026] Reference Figure 4 - Figure 6 The outer wall of the gear 9 is fixedly connected with a bevel gear 3 for facilitating self-adjustment of rotation. The bottom end of the bevel gear 3 is meshed with a bevel gear 26 for facilitating manual rotation of the bevel gear 3 near the right end. The left surface of the bevel gear 26 passes through and is rotatably connected with a bearing 8 for supporting the rotation of the bevel gear 26. The inner wall of the bearing 8 passes through and is slidably connected with a buckle 20 for fixing the bevel gear 26. The lower surface of the buckle 20 is fixedly connected with a spring 21 for supporting the buckle 20. The lower surface of the spring 21 is fixedly connected to the inner wall of the bearing 8. When manual rotation is required, the buckle 20 needs to be pressed first to disengage it from the groove 24, and then the handle 7 can be turned to drive the bevel gear 3 and the bevel gear 26 to rotate. The left surface of the bearing 8 is fixedly connected to the dyeing cylinder 4. On the right surface, the right surface of the bevel gear 26 is fixedly connected with a handle 7 for controlling and adjusting the bevel gear 26 to drive the bevel gear 13 to rotate, the lower surface of the fixed plate 17 is plugged with a material pipe 10 for storing the wire wheel 11, and the outer wall of the material pipe 10 is sleeved with the wire wheel 11 for storing polyester yarn, the lower surface of the material pipe 10 is fixedly connected with a bottom tray 12 for supporting the rotation of the material pipe 10, and the lower surface of the bottom tray 12 is rotatably connected with a material tray 13 for supporting the rotation of the bottom tray 12 and the material pipe 10, the top of the material tray 13 passes through and is fixedly connected with a fixed tube 19 for supporting the rotation of the material tray 13, and the outer wall of the bottom end of the fixed tube 19 is sleeved with a bearing 2 15 for supporting the fixed tube 19, and the lower surface of the bearing 2 15 is rotatably connected to the upper surface of the bottom plate 14.

[0027] Reference Figure 2 , Figure 3 , Figure 6The bearing 1 8 penetrates and is rotatably connected to the inner wall of the turning handle 7. The inner wall of the bevel gear 2 6 is provided with a groove 24 for accommodating the buckle 20. The groove 24 and the buckle 20 are adapted to each other. When the buckle 20 is inserted into the inner part of the groove 24, the bevel gear 2 6 will be fixed and cannot rotate. The bottom end of the output shaft of the motor 1 is fixedly connected to the top of the main gear 18. The sub-gear 16 and the fixed disk 17 are provided with multiple groups. The multiple groups of sub-gears 16 and the fixed disk 17 are arranged in a rotation array with the center line of the main gear 18 as the rotation axis. When the main gear 18 rotates, it will bring All the sub-gears 16 are driven to rotate synchronously, multiple groups of material pipes 10 are arranged, and the multiple groups of material pipes 10 are arranged in a rotating array with the center line of the bottom tray 12 as the rotation axis. The bottom end of the fixed tube 19 is set to a rectangle, and the top end of the bearing 15 is set to a rectangle. When the fixed tube 19 is inserted into the interior of the bearing 15, it can rotate synchronously with the bearing 15 without sliding against each other. The rear surface of the dyeing cylinder 4 is provided with an electric slide rail 23 for controlling the up and down movement of the cylinder cover 2, and the front end of the output shaft of the electric slide rail 23 is fixedly connected to the rear end of the cylinder cover 2.

[0028] Working principle: When dyeing, it is necessary to first adjust the electric slide rail 23 to drive the cylinder cover 2 to move downward to cover the top of the dyeing cylinder 4. At the same time, the fixed plate 17 will be sleeved on the outer wall of the material tube 10. Then start the motor 1 to drive the main gear 18 to rotate, and the main gear 18 will drive the sub-gear 16 to rotate. The sub-gear 16 will be relatively squeezed with the gear 9, so the sub-gear 16 will rotate and revolve, thereby driving the material tube 10 on the lower surface to rotate, and the bottom tray 12 at the bottom end of the material tube 10 will also rotate with the main gear 18 and the sub-gear 16. In this way, the polyester yarn inside the device can be evenly heated, and the dyeing effect of the overall device is better. Moreover, since the heat is evenly distributed, the dyeing speed of the overall device will also be improved, and rapid dyeing can be achieved.

[0029] When moving the cylinder head 2, when the secondary gear 16 and the gear 9 cannot engage correctly, you can first push the buckle 20 downward to drive it out of the inside of the groove 24, and then rotate the handle 7 to drive the bevel gear 2 6 to rotate. The rotation of the bevel gear 2 6 will drive the bevel gear 1 3 to rotate, so that the gear 9 can be fine-tuned.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rapid immersion dyeing device for polyester yarn production, comprising a dyeing tank (4) and a tank cover (2), characterized in that: A water outlet pipe (5) is installed at the left end of the dyeing jar (4); a bottom plate (14) is fixedly connected to the bottom end of the dyeing jar (4); a gear (9) is rotatably connected to the upper surface of the dyeing jar (4); a motor (1) is installed on the upper surface of the jar cover (2); a movable plate (22) is rotatably connected to the lower surface of the jar cover (2); a main gear (18) is rotatably connected to the lower surface of the movable plate (22); a sub-gear (16) is meshed on the right side of the main gear (18); the upper surface of the sub-gear (16) is rotatably connected to the lower surface of the movable plate (22); a fixed plate (17) is fixedly connected to the lower surface of the sub-gear (16); a material pipe (10) is inserted into the lower surface of the fixed plate (17); a wire wheel (11) is sleeved on the outer wall of the material pipe (10); a bottom tray (12) is fixedly connected to the lower surface of the material pipe (10); and a material tray (13) is rotatably connected to the lower surface of the bottom tray (12).

2. The rapid dyeing device for polyester yarn production according to claim 1, characterized in that: The outer wall of the gear (9) is fixedly connected to a bevel gear 1 (3), the bottom end of the bevel gear 1 (3) is meshed with a bevel gear 2 (6) near the right end, the left surface of the bevel gear 2 (6) passes through and is rotatably connected to a bearing 1 (8), the inner wall of the bearing 1 (8) passes through and is slidably connected to a buckle (20), the lower surface of the buckle (20) is fixedly connected to a spring (21), the lower surface of the spring (21) is fixedly connected to the inner wall of the bearing 1 (8), the left surface of the bearing 1 (8) is fixedly connected to the right surface of the dyeing vat (4), and the right surface of the bevel gear 2 (6) is fixedly connected to a turning handle (7).

3. The rapid dyeing device for polyester yarn production according to claim 1, characterized in that: A fixing tube (19) passes through and is fixedly connected to the top of the material tray (13); a second bearing (15) is sleeved on the outer wall of the bottom end of the fixing tube (19); and the lower surface of the second bearing (15) is rotatably connected to the upper surface of the bottom plate (14).

4. A rapid dyeing device for polyester yarn production according to claim 2, characterized in that: The inner wall of the second bevel gear (6) is provided with a groove (24), and the groove (24) and the buckle (20) are matched with each other.

5. The rapid dyeing device for polyester yarn production according to claim 1, characterized in that: The bottom end of the output shaft of the motor (1) is fixedly connected to the top end of the main gear (18), and the auxiliary gears (16) and the fixed disks (17) are provided in multiple groups. The multiple groups of auxiliary gears (16) and the fixed disks (17) are arranged in a rotation array with the center line of the main gear (18) as the rotation axis.

6. The rapid dyeing device for polyester yarn production according to claim 3, characterized in that: The material pipes (10) are provided in a plurality of groups, and the plurality of material pipes (10) are arranged in a rotation array with the center line of the bottom tray (12) as the rotation axis.

7. The rapid dyeing device for polyester yarn production according to claim 3, characterized in that: The bottom end of the fixed tube (19) is configured as a rectangle, and the inner wall of the top end of the second bearing (15) is configured as a rectangle.

8. The rapid dyeing device for polyester yarn production according to claim 1, characterized in that: An electric slide rail (23) is provided on the rear surface of the dyeing cylinder (4), and the front end of the output shaft of the electric slide rail (23) is fixedly connected to the rear end of the cylinder cover (2).

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